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At least 127 records · Page 7

Correlations Between Porosity, Spatter, and Process Metrics for Powder Bed Fusion Laser Beam Metallic Additive Manufacturing

Components fabricated using the powder bed fusion laser beam metallic (PBF-LB/M)additive manufacturing process are the result of a multitude of weld passes conducted sequentially. Qualifying components for aerospace applications requires a thorough understanding of the process-structure-properties relationships. Porosity defects are known to have a strong adverse effect on the mechanical properties of a component. In particular, porosity defects created by lack of fusion have high aspect ratio morphologies leading to stress concentrations that become crack initiation sites. In the present work, the occurrence of spatter induced lack of fusion porosity was studied using synchronized in-situ process monitoring, additive manufacturing model-based process metrics, and high-resolution X-ray computed tomography. The results show that lack of fusion porosity is statistically correlated with unremoved welding spatter ejecta of the PBF-LB/M process and process metrics related to the hatching strategy.

Qualification↗

Correlations of Additive Manufacturing Model-Based Process Metrics With Spatter-Induced Porosity in the Powder Bed Fusion-Laser Beam/Metallic Process

Components fabricated using the powder bed fusion laser beam metallic (PBF-LB/M) additive manufacturing (AM) process comprise a multitude of sequential weld passes. Qualifying materials for components in critical applications requires a thorough understanding of pertinent processing-microstructure-property relationships. Porosity defects have a strong adverse effect on the mechanical properties of a material. The morphology of porosity defects created by lack of fusion in PBF-LB/M often exhibit high aspect ratios that can act as stress concentrators and become crack initiation sites. The occurrence of spatter induced porosity is studied using synchronized AM model-based process metrics and porosity measured by high-resolution X-ray computed tomography. A novel AM process metric is introduced to quantify the relative exposure to spatter ejecta impacts and incorporation throughout the sequence of the PBF-LB/M process. Further characterization using optical metallography and scanning electron microscopy indicated that both keyhole and lack of fusion porosity correlated statistically with the spatter ejecta impact field of the PBF-LB/M process. Both keyhole and lack of fusion porosity can be predicted by the spatter exposure process metric, which can be exploited to control the fusion sequence.

Additive Manufacturing↗

Noble Gases in Samples Returned From Asteroids Ryugu and Bennu

Introduction: The asteroid sample return missions, JAXA’s Hayabusa2 [1] and NASA’s OSIRIS-REx [2], fromC-rich asteroids Ryugu and Bennu offer unique opportunities to sample pristine early solar system material, unaffected by terrestrial weathering and contamination, and with a known geological context. The comparison with most primi-tive members of carbonaceous –and inner solar system ordinary and enstatite– chondrite classes allows us to (i) assess the variation (or the lack of thereof) of the distribution of the most volatile elements throughout the entire early solar system, (ii) determine the effects of parent body thermal and aqueous alteration, and (iii) learn about the dynamic evolution and history of the various parent bodies, as sampled by both return missions and meteorite delivery. Here we will present noble gas data obtained from newly received particles from Ryugu and Bennu. Samples & Analysis: We received nine particles allocated by JAXA, with masses of 0.5-1.7 mg mass: four col-lected during Hayabusa2’s first touchdown (chamber A) and five from a small artificial crater (chamber C). We received three particles from Bennu of 0.07, 0.89 and 0.94 mg mass (OREX-800032-102/3/4). All particles were processed, allocated, weighed, and transferred into our UHV sample chamber within pure N2, to prevent any contact with air. We examined all He-Xe isotopes with our custom-built mass spectrometer “Albatros” ([3,4]). Gases were extracted individually from each particle by melting induced by a 1064 μm Nd:YAG IR laser in 2–4 heating steps. Large amounts of water and other reactive volatiles were released, consistent with the presence of abundant volatiles from both Ryugu and Bennu. Residues of Ryugu particles remaining after lasering, subsequently exposed to air, were additionally extracted in a crucible to verify complete gas extraction. Only the particle that still showed a “crystalline” structure after lasering contained detectable Ryugu noble gases, whereas all other particles turned immediately into glassy spheres by laser heating and lacked any gas. Results & Discussion: Ryugu and Bennu matter contains noble gases similar to the most pristine, unheated aqueously altered meteorites, e.g., CM or CI chondrites [5,6]. Remarkably, all four chamber A samples that originated from Ryugu’s surface show solar wind (SW) Ne (trapped (20Ne/22Ne)tr ~12–13), whereas all five chamber C samples do not ((20Ne/22Ne)tr ~9.0–10.7 consistent with the presence of non-solar trapped Ne components such as Q and HL). This demonstrates that JAXA’s sampling strategy succeeded: Chamber C samples analyzed in this work originated from areas shielded from SW, slightly below the surface, that was sampled after the impactor excavated material. The three Bennu particles populate the same range as the Ryugu particles in Ne isotope space with one particle containing SW suggesting that it was part of the uppermost surface layer of Bennu during sampling, while Ne in the smallest sample can be explained best by mixing Ne from presolar diamonds and SiC or graphite, and that in the third one by mixing of, e.g., Q and HL. Using cosmic ray production rates given by [7] yields preliminary exposure ages for Ryugu particles in the same range as determined in [7]. There is, as expected, also no systematic difference between samples from chambers A and C because both sample sets were likely collected within the uppermost layer of Ryugu, which were not shielded from cosmic rays. The concentration of cosmogenic (cos) Ne in the Bennu particle, where Necos was resolvable, is in the same range as found for Ryugu, suggesting roughly similar exposure time to cosmic rays for 5–8 Ma for all particles examined here. The Xe isotopic compositions of all particles are consistent with those of phase Q, with small additions of Xe-HL from presolar diamonds and excess 129Xe* from short-lived 129I decay. The comparably high 129Xe*/129XeQ ratio is similar in all samples, suggesting similar initial I concentrations and closure to Xe loss –or the incorporation of a well-mixed Xe reservoir. The Bennu material was in brief contact with air in the capsule, after atmospheric entry and before storage in pure N2 in a clean room. Both, the –most diagnostic– Xe isotopes and the Ar/Xe vs. Kr/Xe systematics prove that the noble gases are not affected by terrestrial contamination, in contrast to many CI, CY, and CM chondrites found on Earth [5,6], illustrating the importance of sample return. He-Xe concentrations in all particles unaffected bySW are comparable to but at the upper end of ranges reported [5-7]. In accordance with the strong aqueous alteration experienced on the parent bodies of Ryugu and Bennu [1,2], all samples lack the Ar-rich and water-susceptible noble gas components found in less aqueously altered CMs or CRs [e.g., 5,8] and all COs.

Henner Busemann↗

Flash Thermal Diffusivity Measurements and Inspection of Additively Manufactured Ti-6Al-4V Specimens with Varying Process Parameters

Flash thermal diffusivity measurements were obtained on additively manufactured Ti-6Al-4V disk shaped specimens with various process parameters. For additively manufactured metal parts, processing parameters such as laser power and scanning speed are critical to ensure the desired microstructure. For this study, the laser powder bed fusion process parameters were changed at various angular sections on a 21 mm diameter and 3.0 mm thick disk. The measurement of thermal diffusivity was performed by fitting a 1-dimensional thermal model to the data pixel by pixel to produce an inspection image. The image revealed the detection of defects such as lack of fusion porosity and areas of aggregated porosity. The thermal diffusivity imagery was compared to immersion scan ultrasonic and X-ray computed tomography (CT) measurements for validation. Based on these results, additional samples were investigated using a single side thermal inspection technique to detect lack of fusion porosity and near surface voids.

thermal nondestructive evaluation↗

Flash Thermal Diffusivity Measurements and Inspection of Additively Manufactured Ti-6Al-4V Specimens with Varying Process Parameters

Flash thermal diffusivity measurements were obtained on additively manufactured Ti-6Al-4V disk shaped specimens with various process parameters. For additively manufactured metal parts, processing parameters such as laser power and scanning speed are critical to ensure the desired microstructure. For this study, the laser powder bed fusion process parameters were changed at various angular sections on a 21 mm diameter and 3.0 mm thick disk. The measurement of thermal diffusivity was performed by fitting a 1-dimensional thermal model to the data pixel by pixel to produce an inspection image. The image revealed the detection of defects such as lack of fusion porosity and areas of aggregated porosity. The thermal diffusivity imagery was compared to immersion scan ultrasonic and X-ray computed tomography (CT) measurements for validation. Based on these results, additional samples were investigated using a single side thermal inspection technique to detect lack of fusion porosity and near surface voids.

thermal nondestructive evaluation↗

An Experimental Investigation of the Performance of the Nitrogen Tetroxide-Hydrazine System in the Oxidizer-Rich and Fuel-Rich Regions

The results of an experimental program directed toward determining some of the operational characteristics of the nitrogen tetroxide-hydrazine propellant system under oxidizer-rich and fuel-rich conditions are reported. Data are presented for the mixture-ratio ranges of 0 to 0.55 at a nominal chamber pressure of 300 psia and characteristic chamber length of 250 in., and at mixture ratios of 5.9 to 13.0 at nominal chamber pressures of 400 and 500 psia and characteristic chamber lengths of 100 and 3900 in. The relationship of the actual performance data obtained in each region with those predicted from thermochemical performance calculations is presented. From this comparison, it is concluded that in neither region are equilibrium conditions obtained and that utilization of performance data obtained from assumptions of equilibrium will lead to serious errors. In the oxidizer-rich region investigated, temperatures considerably below those predicted occur throughout the range of mixture ratios investigated because of the lack of exothermic dissociation of the nitrogen oxides. In the fuel-rich region, below a mixture ratio of 0.3, temperatures considerably higher than those predicted occur because of the lack of endothermic dissociation of ammonia.

Chilenski, J. J.↗

State-of-the-Art Study for High-speed Deceleration and Stabilization Devices

Documented aerodynamic deployable decelerator performance data above Mach 1. 0 is presented. The state of the art of drag and stability characteristics for reentry and recovery applications is defined for a wide range of decelerator configurations. Structural and material data and other design information also are presented. Emphasis is given to presentation of basic aero, thermal, and structural design data, which points out basic problem areas and voids in existing technology. The basic problems and voids include supersonic "buzzing" of towed porous decelerators in the wake of the forebody, the complete lack of dynamic stability data, and the general lack of aerothermal data at speeds above Mach 5.

STABILIZATION↗

Structural Analysis and Matrix Interpretive System /SAMIS/

Structural Analysis and Matrix Interpretive System eliminates high-speed digital computer restrictions of lack of generalization and lack of flexibility. Programming concepts of the system are standardization, modularity, and programming for intermediate-size problems.

Source record↗

Examination of returned Surveyor 3 camera visor for alpha radioactivity

The TV camera visor was placed in a vacuum chamber and examined for alpha radioactivity using an alpha-scattering instrument, and plates covered with the same paint and made at the same time as the visor were used as a control. The spectra of visor and plates are very similar, and it is concluded that the gross activity on the visor is due entirely to the activity of the paint. The data were used to obtain the amount of Po-210 activity on the lunar surface. It is felt that the lack of detected alpha radioactivity does not indicate a lack of activity on the moon, since dust layers were knocked off the visor.

Economou, T. E.↗

A study of the estuarine and coastal oceanography of Block Island Sound and adjacent New York coastal waters

There are no author-identified significant results in this report. ERTS-1 imagery was received from NASA in both positive and negative form. This imagery was analyzed to determine the hydrologic features of the water mass, including current patterns, particulate in suspension, and the contacts between different water masses, as well as coastal marsh characteristics. A Spectral Data Model 64 multispectral projector/viewer was used for the analysis. Quick look analysis of the second generation negatives indicated that: (1) green spectral band lacked contrast and was overexposed; (2) red spectral had acceptable contrast, but somewhat overexposed; and (3) infrared bands overexposed for land areas, but exposure good for water. Analysis of second generation positives indicated that; (1) green spectral band extremely flat; (2) red spectral band of acceptable contrast, but too dense for projection; and (3) infrared bands lacked detail in both water and land areas. Photographs indicate that it is necessary to expose and process the multispectral imagery for the scene brightness range under consideration.

Yost, E.↗

Optically erasable and rewritable solid-state holograms.

Optical holographic storage in single-crystal LiNbO3 is described which can be optically erased at room temperature and then rewritten with no degradation in efficiency or writing rate. The diffraction efficiencies associated with the process are about 0.0001. Some variations from previously obtained results include a lack of threshold power density for writing, very-long-term persistence of the stored hologram, and a lack of a dependence of the diffracted intensity on the polarization of the readout beam.

Gaylord, T. K.↗

ERTS imagery as a source of environmental information for southern Africa

Southern Africa is faced with a variety of environmental problems that reflect the different states of development of countries in the region. The task of the environmental planner is in many instances complicated by a lack of basic resource information. The acquisition of the necessary data is often impeded by shortage of trained personnel and lack of funds, particularly in developing nations of the region. The range of environmental problems in Southern Africa are described and specific examples are shown of how ERTS type imagery can materially assist in solving these problems. These examples demonstrate that ERTS type data will be of substantial value to both the industrialized and the developing nations of Southern Africa, provided that problems of availability and user education are overcome.

Williamson, D. T.↗

Dynamic stability testing of aircraft - Needs versus capabilities

Highlights of a recent survey of the future needs for dynamic stability information for such aerospace vehicles as the Space Shuttle and advanced high-performance military aircraft, indicating the importance of obtaining this information for high-angle-of-attack high-Reynolds-number conditions. A review of the wind-tunnel capabilities in North America for measuring dynamic stability derivatives reveals an almost total lack of such capabilities for Mach numbers above 0.1 at angles of attack higher than 25 deg. In addition, capabilities to obtain certain new cross-coupling derivatives and information on effects of the coning motion are almost completely lacking. Recommendations are made regarding equipment that should be constructed to remedy this situation.

Orlik-Rueckemann, K. J.↗

Entry aerodynamics and heating

An overview of the problems of entry aerodynamics and heating is given with emphasis on survival of the probe, predictability of performance, and reliability of performance. Technological challenges to performance prediction are considered and include: turbulent heat transfer, radiation blockage, chemical state of the shock layer, afterbody heat transfer, asymmetric ablation, and real-gas aerodynamics. It is indicated that various obstacles must be overcome in order to achieve technology readiness. These obstacles are considered to be: extrapolations from ground tests to flight; lack of flight experience; lack of parametric data; and uncertain knowledge of atmospherics.

Olstad, W.↗

Comparison of simultaneous CO2 and H2O observations of Venus

Results are reported for 115 pairs of CO2 and H2O abundance determinations made with the coude scanner of a 2.7 m reflector. The pairs of observations were made over the same area of the illuminated disk of Venus with the guiding, seeing and slit-placement errors less than 15 per cent of the disk diameter. A correlation analysis of the pairs of observations grouping them into eight periods of time which corresponded to telescope observing runs or periods of similar phase angle shows a lack of correlation in all except one period. For this set, the H2O abundances were positively correlated with the relative CO2 line strengths for measurements of the 8689-A and 7820-A CO2 bands made on the same day. Comparison of abundances on some 25 individual days shows a positive correlation on one day and a marginal negative correlation on two days, with no correlation on the remaining 22 days. On the basis of the lack of correlations, it is concluded that either the H2O level of line formation does not fluctuate in phase with the observed CO2 absorption fluctuations or the horizontal distribution of the H2O vapor must be inhomogeneous.

Barker, E. S.↗

The detection of tightly closed flaws by nondestructive testing (NDT) methods

Liquid penetrant, ultrasonic, eddy current and X-radiographic techniques were optimized and applied to the evaluation of 2219-T87 aluminum alloy test specimens in integrally stiffened panel, and weld panel configurations. Fatigue cracks in integrally stiffened panels, lack-of-fusion in weld panels, and fatigue cracks in weld panels were the flaw types used for evaluation. A 2319 aluminum alloy weld filler rod was used for all welding to produce the test specimens. Forty seven integrally stiffened panels containing a total of 146 fatigue cracks, ninety three lack-of-penetration (LOP) specimens containing a total of 239 LOP flaws, and one-hundred seventeen welded specimens containing a total of 293 fatigue cracks were evaluated. Nondestructive test detection reliability enhancement was evaluated during separate inspection sequences in the specimens in the 'as-machined or as-welded', post etched and post proof loaded conditions. Results of the nondestructive test evaluations were compared to the actual flaw size obtained by measurement of the fracture specimens after completing all inspection sequences. Inspection data were then analyzed to provide a statistical basis for determining the flaw detection reliability.

Rummel, W. D.↗

Weightlessness

Significance of gravitation forces in regulating homeostasis is discussed, along with weightlessness effects on humans and a state of reduced weight (subgravity), such as on the moon. Biomedical effects of weightlessness adaptation to zero G and readaptation to terrestrial gravitation are described for the nervous system, cardiovascular system, metabolism, and musculoskeletal system. Reactions caused primarly by: (1) changes in the afferent nervous system, (2) lack of hydrostatic blood pressure, (3) lack of weight on the musculoskeletal system, and (4) exposure limits derived from the effects of prolonged weightlessness on humans are reviewed. Protection of humans from adverse effects of weightlessness is considered; Skylab missions are also summarized.

I. D. Pestov↗

High temperature condensates among meteors

It is noted that two meteors which exhibited no lines of iron or sodium in their spectra have been tentatively attributed to aubrites in order to explain their lack of iron. It is shown, however, that no meteorites, including aubrites, have simultaneously low abundances of iron and sodium and that possible parent materials other than aubrites must be considered for the observed meteors. Other possible parent materials considered in this letter include melilite and diopside, two minerals containing both Ca and Mg but neither Fe nor Na. It is suggested that meteoroids rich in Ca and Mg but lacking Fe and Na might form a reservoir for the so-called 'lost' elements (Ca, Mg, Al, Ti, the lanthanides, and other refractory elements) which are depleted in ordinary and enstatite chondrites relative to cosmic abundances.

Wilkening, L. L.↗