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At least 127 records · Page 7

Proof test and fatigue of unnotched composite laminates

A comprehensive fatigue and residual strength degradation model has been used to predict the effect of proof loads (or high load) on the statistical fatigue behavior of composite laminates. The validity of the theoretical model is confirmed by the experimental test results. The correlation between the test results and the theoretical distributions of the fatigue life and the residual strength for composite specimens with or without the effect of proof loads is shown to be very good.

Yang, J. N.↗

Demonstration of repairability and repair quality on graphite/epoxy structural subelements

The considered program has the objective to develop and validate repair procedures for composite structures which are adaptable to commercial airline maintenance operations. Questions concerning the design and the fabrication of repairs are discussed, taking into account a vertical fin cover panel, a wing cover panel, and a vertical fin spar. The test results indicate that the use of graphite patch repairs, either precured bonded or employing cure-in-place, is satisfactory for the repair of lightly loaded and highly loaded parts. The use of bolted repairs is satisfactory for lightly loaded structural components. The repair of composite substructures can be accomplished using comparable approaches to those evaluated for skin cover repairs in many previous programs.

Knauss, J. F.↗

Static tests of the propulsion system

Advanced, highly-loaded, high-speed propellers, called propfans, are promising to revolutionize the transport aircraft industry by offering a 15- to 30-percent fuel savings over the most advanced turbofans without sacrificing passenger comfort or violating community noise standards. NASA Lewis Research Center and industry have been working jointly to develop the needed propfan technology. The NASA-funded Propfan Test Assessment (PTA) Program represents a key element of this joint program. In PTA, Lockheed-Georgia, working in concert with Hamilton Standard, Rohr Industries, Gulfstream Aerospace, and Allison, is developing a propfan propulsion system which will be mounted on the left wing of a modified Gulfstream GII aircraft and flight tested to verify the in-flight characteristics of a 9-foot diameter, single-rotation propfan. The propfan, called SR-7L, was designed and fabricated by Hamilton Standard under a separate NASA contract. Prior to flight testing, the PTA propulsion system was static tested at the Rohr Brown Field facility. In this test, propulsion system operational capability was verified and data was obtained on propfan structural response, system acoustic characteristics, and system performance. This paper reports on the results of the static tests.

Withers, C. C.↗

Limits to Open Class Performance?

This presentation discusses open or unlimited class aircraft performance limitations and design solutions. Limitations in this class of aircraft include slow climbing flight which requires low wing loading, high cruise speed which requires high wing loading, gains in induced or viscous drag alone which result in only half the gain overall and other structural problems (yaw inertia and spins, flutter and static loads integrity). Design solutions include introducing minimum induced drag for a given span (elliptical span load or winglets) and introducing minimum induced drag for a bell shaped span load. It is concluded that open class performance limits (under current rules and technologies) is very close to absolute limits, though some gains remain to be made from unexplored areas and new technologies.

Bowers, Albion H.↗

Intelligent Engine Systems: Alternate Fuels Evaluation

The performance and gaseous emissions were measured for a well-stirred reactor operating under lean conditions for two fuels: JP8 and a synthetic Fisher-Tropsch fuel over a range of equivalence ratios from 0.6 down to the lean blowout. The lean blowout characteristics were determined in LBO experiments at loading parameter values from 0.7 to 1.4. The lean blowout characteristics were then explored under higher loading conditions by simulating higher altitude operation with the use of nitrogen as a dilution gas for the air stream. The experiments showed that: (1) The lean blowout characteristics for the two fuels were close under both low loading and high loading conditions. (2) The combustion temperatures and observed combustion efficiencies were similar for the two fuels. (3) The gaseous emissions were similar for the two fuels and the differences in the H2O and CO2 emissions appear to be directly relatable to the C/H ratio for the fuels.

Ballal, Dilip↗

Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

Polymer Derived Ceramics↗

Influences of chemical and thermal environments on delay in a Ti-6Al-4V alloy

Experiments were conducted within the framework of linear fracture mechanics to study the effects of chemical and thermal environments on crack-growth retardation (delay) in mill-annealed Ti-6Al-4V alloy under elemental load spectra. Attention is focused on the influence of hold time at high load on delay in a 3.5 percent NaCl solution at room temperature. It is shown that delay is strongly affected by hold time at high load, where delay is longest if the high-load excursion occurs at high temperature and the subsequent fatigue is at room temperature, and shortest if the temperature profile is reversed. The results suggest that residual stresses ahead of the advancing crack play an important role in delay. The significance of combined load and environment (chemical and thermal) effects in terms of modeling and life prediction procedures is discussed.

Shih, T. T.↗

Low-power ring counter drives high-level loads

Ring counter dissipates very low power in standby conditions, yet drives high-current loads on a low duty-factor basis. Complementary transistors are used so that in one selected stage both transistors are conducting while the transistors of the other stage are cut off.

Source record↗

Structural Efficiency of Composite Struts for Aerospace Applications

The structural efficiency of carbon-epoxy tapered struts is considered through trade studies, detailed analysis, manufacturing and experimentation. Since some of the lunar lander struts are more highly loaded than struts used in applications such as satellites and telescopes, the primary focus of the effort is on these highly loaded struts. Lunar lander requirements include that the strut has to be tapered on both ends, complicating the design and limiting the manufacturing process. Optimal stacking sequences, geometries, and materials are determined and the sensitivity of the strut weight to each parameter is evaluated. The trade study results indicate that the most efficient carbon-epoxy struts are 30 percent lighter than the most efficient aluminum-lithium struts. Structurally efficient, highly loaded struts were fabricated and loaded in tension and compression to determine if they met the design requirements and to verify the accuracy of the analyses. Experimental evaluation of some of these struts demonstrated that they could meet the greatest Altair loading requirements in both tension and compression. These results could be applied to other vehicles requiring struts with high loading and light weight.

Jegley, Dawn C.↗

Experimental investigation of a 4 and 1/2 stage turbine with very high stage loading factor. 2: Turbine performance

The experimental test program results of a 4 1/2-stage turbine with a very high stage loading factor are presented. A four-stage turbine was tested with and without outlet turning vanes. The 4 1/2-stage turbine achieved a design point total-to-total efficiency of 0.853. The outlet turning vane design point performance was 0.4 percent of the overall 4 1/2-stage turbine efficiency. Tests were conducted at various levels of Reynolds number and indicated decreases in turbine efficiency and equivalent weight flow with decreasing Reynolds number.

Walker, N. D.↗

Fluctuating pressure loads under high speed boundary layers

Aeroacoustic fatigue is anticipated to control the design of significant portions of the structures of high-speed vehicles. This is due to contemplated long-duration flights at high dynamic pressures and Mach numbers with related high skin temperatures. Fluctuating pressure loads are comparatively small beneath attached turbulent boundary layers, but become important in regions of flow separation such as compression and expansion corners on elevons and rudders. The most intense loads are due to shock/boundary-layer interaction. These flows may occur in the engine-exhaust wall jet and in flows over control surfaces. A brief review is given of available research in these areas with a description of work under way at Langley Research Center.

Zorumski, William E.↗

Altitude-Wind-Tunnel Investigation of Performance of Several Propellers on YP-47M Airplane at High Blade Loadings V - Curtiss 836-14C2-18R1 Four-Blade Propeller

An investigation of the performance of several propellers on the YP-47M airplane at high blade loadings has been conducted in the Cleveland altitude wind tunnel at the request of the Air Materiel Command, Army Air Forces. As part of the program, a study was made of a Curtiss 836-14C2-18R1 four-blade propeller. The investigation was made for a range of power coefficients from 0.10 to 1.00 at free-stream Mach numbers of 0.30, 0.40, and 0.50 for density altitudes from 10,000 to 45,000 feet, engine powers from 150 to 2500 brake horsepower, and for engine speeds from 1000 to 2900 rpm. The propeller efficiencies were obtained from force measurements and the blade thrust load distribution was obtained by two diametrically opposed slipstream survey rakes shown in this paper.

Saari, Martin J.↗

High-Speed Load Distribution of the Wing of a 3/16-Scale Model of the Douglas XSB2D-1 Airplane with Flaps Deflected

The tests reported herein were made for the purpose of determining the high-speed load distribution on the wing of a 3/16 scale model of the Douglas XSB2D-1 airplane. Comparisons are made between the root bending moment and section torsional moment coefficients as obtained experimentally and derived analytically. The results show good correlation for the bending moment coefficients but considerable disagreement for the torsional moment coefficients, the measured moments being greater than the analytical moments. The effects of Mach number on both the bending moment and torsional moment coefficients were small.

Barnes, Robert H.↗

High-Speed Load Distribution on the Wing of a 3/16-Scale Model of a Scout-Bomber Airplane with Flaps Deflected

The tests reported herein were made for the purpose of determining the high-speed load distribution on the wing of a 3/16 scale model of a scout-bomber airplane. Comparisons are made between the root bending-moment and section torsional-moment coefficients as obtained experimentally and derived analytically. The results show good correlation for the bending-moment coefficients but considerable disagreement for the torsional-moment coefficients.

Barnes, Robert H.↗

Design and Testing of CPAS Main Deployment Bag Energy Modulator

During the developmental testing program for CPAS (Capsule Parachute Assembly System), the parachute system for the NASA Orion Crew Module, simulation revealed that high loads may be experienced by the pilot risers during the most devere deployment conditions. As the role of the pilot parachutes is to deploy the main parachutes, these high loads introduced the possibility of main deployment failure. In order to mitigate these high loads, a set of energy modulators was incorporated between the pilot riser and the main deployment bag. An extensive developmental program was implemented to ensure the adequacy of these energy modulators. After initial design comparisons, the energy modulator design was validated through slow-speed joint tests as well as through high-speed bungee tests. This paper documents the design, development, and results of multiple tests completed on the final design.

Mollmann, Catherine↗

Altitude-Wind-Tunnel Investigation of Performance of Several Propellers on YP-47M Airplane at High Blade Loadings: Curtiss 732-1C2-0 Four-Blade Propeller - 4

An altitude-wind-tunnel investigation has been made to determine the performance of a Curtiss 732-1C2-0 four-blade propeller on a YP-47M airplane at high blade loadings and engine power. Propeller characteristics were obtained for a range of power coefficients from 0.30 to 1.00 at free-stream Mach numbers of 0.40 and .50.

Saari, Martin J.↗

Evacuated load-bearing high performance insulation study

A light weight, vacuum jacketed, load bearing cryogenic insulation system was developed and tested on a 1.17-m (46-in.) spherical test tank. The vacuum jacket consists of 0.08 mm (0.003 in.) thick 321 stainless steel formed into a wedge design that allows elastic jacket movements as the tank shrinks (cools) or expands (warms up or is pressurized). Hollow glass spheres, approximately 80 micrometers in diameter with a bulk density of 0.069 g/cc (4.3 lb cubic foot), provide the insulating qualities and one atmosphere load bearing capability required. The design, fabrication, and test effort developed the manufacturing methods and engineering data needed to scale the system to other tank sizes, shapes, and applications. The program demonstrated that thin wall jackets can be formed and welded to maintain the required vacuum level of .013 Pa yet flex elastically for multiple reuses. No significant shifting or breakage of the microspheres occurred after 13 simulated Space Tug flight cycles on the test tank and a hundred 1 atmosphere load cycles in a flat plate calorimeter. The test data were then scaled to the Space Tug LO2 and LH2 tanks, and weight, thermal performance, payload performance, and costs were compared with a helium purged multilayer insulation system.

Parmley, R. T.↗

Altitude-Wind-Tunnel Investigation of Performance of Several Propellers on YP-47M Airplane at High Blade Loading: Curtiss 838-1C2-18R1 Four-Blade Propeller - 2

An investigation was conducted in the Cleveland altitude wind tunnel to determine the performance of a Curtiss propeller with four 838-lC2-lSRl blades on a YP-47M airplane at high blade loadings and engine powers. The study was made for a range of power coefficients between 0.30 and 1.00 at free-stream Mach numbers of 0.40 and 0.50. The results of the force measurements indicate primarily the trend of propeller efficiency for changes in power coefficient or advance-diameter ratio, inasmuch as corrections for the effects of tunnel-wall constriction on the installation have not been applied. Slip-stream pressure surveys across the propeller disk are presented to illustrate blade thrust load distribution for several operating conditions. At a free-stream Mach number of 0.40, nearly constant peak efficiencies were obtained at power coefficients from 0.30 to 0.70. A change in power coefficient from 0.70 to 0.90 reduced the peak efficiency about 5 percent. Blade stall at the tip sections became evident for a power coefficient of 0.91 when the advance-diameter ratio was reduced to 1.87. At a free-stream Mach number of 0.50, the highest propeller efficiencies were obtained for power coefficients from 0.80 to 1.00 at advance-diameter ratios above 2.90. At advance-diameter ratios below 2.90, the highest efficiencies were obtained for power coefficients of 0.60 and 0.70. The envelope of the efficiency curves decreased about 12 percent between advance-diameter ratios of 2.60 and 4.20. Local compressibility effects became evident for a power coefficient of 0.40 when the advance-diameter ratio was decreased to 1.75.

Wallner, Lewis E.↗