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At least 127 records · Page 7
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Thermocouples in Resistive and Induction Furnaces Operated in Strong Magnetic Fields

The thermomagnetic processing methods require an understanding of the in situ temperatures experienced by the workpieces. When commonly used thermocouples (TCs) are employed in induction furnaces, RF fields can contribute additional temperature uncertainties to the ones arising from the use of strong magnetic fields. Focusing on temperatures between 300 ° C and 1000 ° C produced by induction and resistive furnaces, the readings generated by Type-K TCs were contrasted to the ones produced by Type-S and Type-N sensors for magnetic fields up to 9 T. Overall, when comparing Type-K response to temperatures above 700 ° C in both zero field and high field ( ≤9 T), the differences amounted to less than 1% and when continuously measured has a linear relationship to the strength of the applied field. The relative invariance of Type-N and Type-S TCs was confirmed. In conclusion, these findings suggest that the use of TCs in high magnetic fields remains a viable option for applications, although the precision depends on the type used.

Tener, Zachary P. [Oak Ridge National Laboratory (↗
DOE OSTI2024

A compact furnace to support in situ neutron imaging of hydrogen dynamics in yttrium hydride moderators

A compact, nuclear microreactor that utilizes low-enriched uranium fuel is a promising solution to meet U.S. energy demands in nonconventional nuclear markets such as remote and decentralized energy grids. Yttrium hydride (YHx) is a potential moderator material for a microreactor design that reduces the amount of required fuel and provides superior retention of hydrogen at high reactor operating temperatures. Hydrogen diffusion properties in YHx are highly sought after for computer model validation and reactor prototyping. To characterize hydrogen diffusion, a compact dual-zone furnace was developed at Los Alamos National Laboratory and analyzed via neutron imaging at the Los Alamos Neutron Science Center (LANSCE). The goal of these measurements is to assess hydrogen diffusion in YHx samples as a function of applied temperature gradients. Included herein is recent progress in technique and furnace developments as well as initial results from concentration- and temperature-gradient measurements at LANSCE.

Torres, James↗
DOE OSTI2023

Medium Temperature Furnace Baking of Low-beta 650 MHz Five-cell Cavities

Medium Temperature baking of low beta 650 MHz cavities was conducted in a UHV furnace. A systematic study of cavity surface resistance components, residual and BCS, was conducted, including analyzing surface resistance due to trapped magnetic flux. Cavities showed an average 4.5 nano-ohm surface resistance at 17 MV/m under 2 K, which meets PIP-II specifications with a 40% margin. The results provided helpful information for the PIP-II project to optimize the cavity processing recipe for cryomodule application. The results were compared to the 1.3 GHz cavity that received a similar furnace baking.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2020

AGR-2 Loose Particle Heating Tests in the Furnace for Irradiated TRISO Testing

A furnace system was developed to thermally expose individual tristructural-isotropic (TRISO) coated particles to expand upon established postirradiation examination (PIE) safety testing that is used to explore particle failures and fission product release from compacts. Two systems were installed in the Irradiated Fuels Examination Facility (IFEL) at Oak Ridge National Laboratory (ORNL). The targeted design was intended to be simple and flexible to allow a range in conditions to be explored. Initial inert atmosphere testing indicated the presence of particle failures, so modifications to the testing approach were implemented to improve the furnace operation. Ultimately, burnback particles were analyzed to provide a direct measurement of fission product release, thus avoiding the complications from integral release that were observed during whole compact testing. Particles were exposed to temperatures ranging 1,150–1,300°C for up to 1,500 h and 1,600°C up to 500 h. No indication of uniform release of fission products such as 106 Ru, 125 Sb, or 154 Eu was observed, however, indication of particle dependent 154 Eu release was suggested for select particles. Exploration of 110m Ag release was limited to 1,150°C and 1,300°C up to 500 h. The analysis indicated that there was nonuniform release of 110m Ag and supports a possible bimodal temperature dependence on silver release.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

The Virtual Blast Furnace - An Integrated High Performance Computing Modeling, Simulation, and Visualization Capability for Steel Manufacturing (Final Report)

Many manufacturing industries require substantial capital and utilize energy intensive processes that involve complex phenomena. One example of such an industry is the steel industry, which is the fourth largest energy consuming industry in the U.S. By harnessing the power of High-Performance Computing (HPC) to enhance current simulation and visualization methods in the steel industry, it should be possible to increase resolution and/or decrease time of these methods by a factor of 1000. In this way, information can be obtained in a time frame that is useful for making business and engineering decisions, optimizing manufacturing processes and, ultimately, improving the completeness of U.S. industries. For example, if coke usage in blast furnaces were optimized such that the average coke rate was reduced from 797 lb/net tonne of hot metal (NTHM) to 604 lb/NTHM, costs could be reduced by $894 million/year. Additionally, members of the steel industry need the flexibility to efficiently operate blast furnaces at a range of production rates in order to meet fluctuating market demands. Large scale parameter studies can be utilized to discover workable operating parameters at a range of production rates.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2024

The Integrated Virtual Blast Furnace: Enabling Physics-Based Operational Guidance

As part of a DOE-supported research effort, Purdue University Northwest researchers are collaborating with Oak Ridge National Laboratory and United States Steel Corporation to develop a tool to provide blast furnace operators and engineers with process performance insight comparable to high-fidelity computational fluid dynamics modeling, accelerated to provide “what-if” scenarios at near-real-time speed. This is accomplished by pre-simulating a baseline case and a range of potential operating scenarios to establish how the furnace responds to changing inputs, then training a neural network-based Reduced Order Model to accelerate the speed at which predictions of key parameters can be generated.

Okosun, Tyamo↗
NASA NTRS1966

High-speed furnace uses infrared radiation for controlled brazing

Furnace produces controlled heat for brazing and heat treating metals over a wide range of temperatures by using a near-infrared heat source positioned at one focus of an ellipsoidal reflector mounted below a cylindrical quartz chamber. This furnace maintains a pure atmosphere, has rapid heatup and cooldown, and permits visual observation.

Eckles, P. N.↗
NASA NTRS1971

Inexpensive high-temperature furnace for thermocouple calibration

New furnace calibrates unknown thermocouple by comparing its electrical output to a reference thermocouple /previously calibrated by optical pyrometry/, as both are heated simultaneously. Thermocouples may be radioactive, thus heat source must be accessible by remote manipulation and inspection measurements. Advantages of furnace operation are cited.

Gracey, C. M.↗
NASA NTRS1971

Air lock mechanism speeds specimen testing in high-temperature vacuum furnaces

Mechanism, made of 347 stainless steel, is attached to furnace port by bolted flange. Unit incorporates quick opening, high vacuum valve and associated fittings which provide connections to air lock evacuation and to inert gas supply for quenching specimen after it is withdrawn from furnace into air lock.

Whitehead, C.↗
NASA NTRS1972

An improved gas extraction furnace

Design of glass furnace for analysis of rocks to determine nature and amount of trapped gas is described. Furnace heats specimen in vacuum conditions by radio frequency induction. Diagram of apparatus to show construction and operation is provided.

Wilkin, R. B.↗
NASA NTRS1974

Apparatus for inserting and removing specimens from high temperature vacuum furnaces

The apparatus comprises a high speed gate valve for isolating the interior of the furnance from an air lock chamber on the opposite side of the gate valve. The air lock chamber is provided with valve ports connected to a vacuum source, a source of inert quenching gas, and the atmosphere, respectively. Attached to the end of the air lock chamber away from the furnace is a cylindrical tube having disposed within it a rod carrying specimen pan at the end towards the furnace and having mounted at its top end an annular magnet having a diameter slightly less than the interior diameter of the tube. The top end of the tube is closed by a removeable cap. Encircling the tube in the vicinity of the magnet is a carbon steel ring which when axially moved along the tube causes the magnet to follow it and thereby controls the position of the rod and specimen pan within the tube.

Whitehead, C. W.↗
NASA NTRS1974

Thermal design and analyses of Skylab multipurpose furnace and experiments

The Skylab multipurpose electric furnace was designed to accommodate eleven different materials processing experiments with their respective thermal requirements and constraints. Extensive prototype and ground-based tests were carried out and detailed thermal analyses were performed to ensure that these requirements and constraints are met. The basic features of the multipurpose electric furnace and the eleven experimental cartridges are outlined. The design and development problems encountered and the solutions to these problems are discussed. The analytical techniques used for thermal design and analyses are described.

Chi, J. W. H.↗
NASA NTRS1974

ASTP multipurpose furnace experiments

The Apollo-Suyuz Test Project (ASTP), to be conducted jointly in 1975 by the United States and the Soviet Union, will carry a multipurpose electric furnace rather similar to that carried on the Skylab. This furnace facility will be used to process samples for seven experiments to investigate how crystals grow and molten materials solidify under near-zero-gravity conditions. An outline of the program is given.

Lundquist, C. A.↗
NASA NTRS1974

Multipurpose electric furnace system

A multipurpose electric furnace system of advanced design for space applications was developed and tested. This system is intended for use in the Apollo-Soyuz Test Program. It consists of the furnace, control package and a helium package for rapid cooldown.

Mazelsky, R.↗
NASA NTRS1979

Thermal analyses of a materials processing furnace being developed for use with heat pipes

A special materials processing furnace is being developed for the forthcoming Spacelab missions to study the solidification under closely controlled conditions of various sample materials in the absence of gravity. The samples are to be rod shaped and subjected to both heating and cooling simultaneously. The thermal model is based on a developed Thermal Analyzer computer program. The model was developed to be very general to enable the simulation of variations in the furnace design and, hence, serve as an aid in finalizing the design. The thermal model is described and a user's guide given. Some preliminary results obtained in testing the model are also given.

Mcanally, J. V.↗
NASA NTRS1979

A new furnace for high gradient directional growth

A new design furnace for high gradient solidification of in-situ composites is presented. Its essential feature is the direct addition of heat to one side of a thin, pancake-like layer of liquid, and continuous withdrawal of a solid crystal from the other side. Liquid in the thin layer is continuously replenished by solid or liquid feed, and the thinness of the layer permits a large heat throughput with a high temperature gradient without excessive metal superheat. The commercial advantages of this design are improved process efficiency in scale-up, lower melt temperatures, and control of interface morphology by adjusting heater position and temperature. The furnace was tested on Sn-Pb and Al-Cu alloys, obtaining 100C/mm gradients for 6 mm specimens of Al-31.5 % Cu alloy.

Flemings, M. C.↗