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In new method for mining coal without explosive, two-phase liquid such as CO2 and water, injected at high pressure into deeper ends of holes drilled in coal face. Liquid permeates coal seam through existing microfractures; as liquid seeps back toward face, pressure eventually drops below critical value at which dissolved gas flashvaporizes, breaking up coal.
Tests were performed to determine the dynamic behavior and establish baseline dynamic data for five self-acting face seals employing Rayleigh-step lift-pads and inward pumping as well as outward-pumping spiral grooves for the lift-generating mechanism. The primary parameters measured in the tests were film thickness, seal seat axial motion, and seal frictional torque. The data show the dynamic response of the film thickness to the motion of the seal seat. The inward-pumping spiral-groove seals exhibited a high-amplitude film thickness vibratory mode with a frequency of four times the shaft speed. This mode was not observed in the other seals tested. The tests also revealed that high film thickness vibration amplitude produces considerably higher average film thickness than do low amplitude film thickness vibrations. The seals were tested at a constant face load of 73 N (16.4 lb) with ambient air at room temperature and atmospheric pressure as the fluid medium. The test speed range was from 7000 to 17000 rpm. Seal tangential speed range was 34.5 to 83.7 m/sec (113 to 274 ft/sec).
An analytic study is presented of the effects of phase change on load support for parallel and tapered face seals. Consideration is given to an adiabatic model for low Reynolds number flow. Numerical integration is carried out of the descriptive fluid equations, giving the opening force due to fluid film pressure. The loci of steady-state solutions are then plotted for water to provide curves of load support as a function of film thickness. For axial excursions of the seal rings, a quasi-steady transient analysis is made. It is found that the load support generated by fluid pressure can be multivalued for a given film thickness. Another finding is that axial disturbances of the seal rings may lead to sudden drops in load support generated by fluid pressure with three possible results. The first is that sufficient damping may permit the seal to return to the previous equilibrium operating position. The second is that the seal may collapse to an equilibrium position of smaller film thickness where face contact is more likely and a significantly higher operating temperature is assured. The third is that a limit cycle of self-sustained oscillation in the axial direction may occur if damping is sufficiently low.
Feedback-controlled friction or damping suppresses vibrations. Variable-friction secondary seal conceived to control vibration and stability of primary seal ring over wide range of conditions. By varying friction force or damping applied to primary seal ring, vibration controlled to provide stable operation. Advantages of "variablefriction secondary seal": face-seal stability controlled as function of primary-ring vibration amplitudes, and also friction remotely changed to achieve acceptable vibration amplitudes for large range of seal-operating conditions without compromising secondary-seal performance. Concept also useful in seal testing in which dynamic stability of face seals is under evaluation.
A detailed study was made of face and annular seals under conditions where boiling, i.e., phase change of the leaking fluid, occurs within the seal. Many seals operate in this mode because of flashing due to pressure drop and/or heat input from frictional heating. Some of the distinctive behavior characteristics of two phase seals are discussed, particularly their axial stability. The main conclusions are that seals with two phase flow may be unstable if improperly balanced. Detailed theoretical analyses of low (laminar) and high (turbulent) leakage seals are presented along with computer codes, parametric studies, and in particular a simplified PC based code that allows for rapid performance prediction: calculations of stiffness coefficients, temperature and pressure distributions, and leakage rates for parallel and coned face seals. A simplified combined computer code for the performance prediction over the laminar and turbulent ranges of a two phase flow is described and documented. The analyses, results, and computer codes are summarized.
Analytical expressions for the crack-face displacements of an embedded elliptic crack in infinite solid subjected to arbitrary tractions are obtained. The tractions on the crack faces are assumed to be expressed in a polynomial form. These displacements expressions complete the exact solution of Vijayakumar and Atluri, and Nishioki and Atluri. For the special case of an embedded crack in an infinite solid subjected to uniform pressure loading, the present displacements agree with those by Green and Sneddon. The displacement equations derived were used with the finite-element alternating method (FEAM) for the analysis of a semi-elliptic surface crack in a finite solid subjected to remote tensile loading. The maximum opening displacements obtained with FEAM are compared to those with the finite-element method with singularity elements. The maximum crack opening displacements by the two methods showed good agreement.
Analytical expression for the crack-face displacements of an embedded elliptic crack in infinite solid subjected to arbitrary traction are obtained. The tractions on the crack faces are assumed to be expressed in a polynomial form. These displacements expressions complete the exact solution of Vijayakumar and Atluri, and Nishioki and Atluri. For the special case of an embedded crack in an infinite solid subjected to uniform pressure loading, the present displacements agree with those by Green and Sneddon. The displacement equations derived were used with the finite-element alternating method (FEAM) for the analysis of a semi-elliptic surface crack in a finite solid subjected to remote tensile loading. The maximum opening displacements obtained with FEAM are compared to those with the finite-element method with singularity elements. The maximum crack opening displacements by the two methods showed good agreement.
A simplified quasi-isothermal low-leakage laminar model for analyzing the stiffness and the stability characteristics of two-phase face seals with real fluids is developed. Sample calculations with this model for low-leakage operations are compared with calculations for high-leakage operations, performed using the adiabatic turbulent model of Beatty and Hughes (1987). It was found that the seal characteristics predicted using the two extreme models tend to overlap with each other, indicating that the simplified laminar model may be a useful tool for seal design. The effect of coning was investigated using the simplified model. The results show that, for the same balance, a coned seal has a higher leakage rate than a parallel face seal.
One form of a gas-buffered seal consists of two opposed fluid-film face seals, each mating against a single collar. The buffer fluid is introduced at the OD and flows through the radial clearances of each seal to opposite and separate environments at the IDs. This arrangement was investigated for the helium buffer seals applied to the oxidizer pump of the Space Shuttle Main Engine (SSME). A variety of face configurations were considered, and the self-energized-hydrostatic and spiral-groove geometries were selected for detailed evaluation. Fluid-film performance, dynamic response, and thermoelastic distortions were determined. Because of very high temperature gradients, distortions of the turbine-side seal ring were excessive. Otherwise, performance was excellent in all respects.
A highly accurate method, called the negative crystal method, for determining the rate of dissolution on specific crystallographic faces of crystals was developed, in which the dissolution rates of nominally perfect crystal faces are obtained by measuring the size of individual negative crystals during a sequence of dissolution steps. The method was applied to determine the apparent activation energy and rate constants for the dissolution of quartz in 0.01 M KOH solutions at temperatures from 106 to 236 C. Also investigated were the effects of hydroxyl activity and ionic strength. The apparent activation energies for the dissolution of the prism and of the rhomb were determined.
Research was performed to develop a computer program that will: (1) simulate the meshing and bearing contact for face milled spiral beval gears with given machine tool settings; and (2) to obtain the output, some of the data is required for hydrodynamic analysis. It is assumed that the machine tool settings and the blank data will be taken from the Gleason summaries. The theoretical aspects of the program are based on 'Local Synthesis and Tooth Contact Analysis of Face Mill Milled Spiral Bevel Gears'. The difference between the computer programs developed herein and the other one is as follows: (1) the mean contact point of tooth surfaces for gears with given machine tool settings must be determined iteratively, while parameters (H and V) are changed (H represents displacement along the pinion axis, V represents the gear displacement that is perpendicular to the plane drawn through the axes of the pinion and the gear of their initial positions), this means that when V differs from zero, the axis of the pionion and the gear are crossed but not intersected; (2) in addition to the regular output data (transmission errors and bearing contact), the new computer program provides information about the contacting force for each contact point and the sliding and the so-called rolling velocity. The following topics are covered: (1) instructions for the users as to how to insert the input data; (2) explanations regarding the output data; (3) numerical example; and (4) listing of the program.
A spatially-complete data set of the important primitive flow variables is presented for the complex, nonreacting, 3D unit combustor flow field employing transverse injection into a Mach 2 flow behind a rearward-facing step. A unique wind tunnel facility providing the capability for iodine seeding was built specifically for these measurements. Two optical techniques based on laser-induced-iodine fluorescence were developed and utilized for nonintrusive, in situ flow field measurements. LDA provided both mean and fluctuating velocity component measurements. A thermographic phosphor wall temperature measurement technique was developed and employed. Data from the 2D flow over a rearward-facing step and the complex 3D mixing flow with injection are reported.
When an occluded horizontal row of shapes is shifted laterally, apparent motion can be experienced in either the leftward or the rightward direction. Four experiments provide evidence for a motion bias in the direction that shapes appear to face. The bias tended to be largest when directionality was specified geometrically (e.g., triangles), next largest when it was specified biologically (e.g., mice), and absent when it was specified calligraphically (e.g., letter R). The bias increased parametrically as a function of triangle pointedness and was consistent with the directional interpretation of an ambiguous duck-rabbit. The results support the existence of a cognitively specified forward-facing attribute that can influence experienced direction of motion.
A holographic interferometer has been designed, constructed, and evaluated in an experimental study of the supersonic flow over a rearward facing step. The nominal Mach number at the corner was 2.05 +/- 0.04 and the Reynolds number per inch was 11.9 x 10 exp 6. The holographic interferometric measurements were supplemented by classical measurements of surface pressure, oil flow, and schlieren visualization. The effects of step height and step width were examined. A method to determine the reattachment point from the interferograms was examined and found to be in good agreement with the other measurement techniques. The reattachment point moved closer to the step as the step height was decreased, but its location did not change with varying step width. In addition to providing surface data for the flow over a rearward facing step, this study provides quantitative off-surface density data and Mach number data throughout the flow, obtained from the holographic interferometry measurements, which are suited for code validation.
Separation and reattachment of turbulent shear layers is observed in many important engineering applications, yet it is poorly understood. This has motivated many studies on understanding and predicting the processes of separation and reattachment of turbulent shear layers. Both of the situations in which separation is induced by adverse pressure gradient, or by discontinuities of geometry, have attracted attention of turbulence model developers. Formulation of turbulence closure models to describe the essential features of separated turbulent flows accurately is still a formidable task. Computations of separated flows associated with sharp-edged bluff bodies are described. For the past two decades, the backward-facing step flow, the simplest separated flow, has been a popular test case for turbulence models. Detailed studies on the performance of many turbulence models, including two equation turbulence models and Reynolds stress models, for flows over steps can be found in the papers by Thangam & Speziale and Lasher & Taulbee). These studies indicate that almost all the existing turbulence models fail to accurately predict many important features of back step flow such as reattachment length, recovery rate of the redeveloping boundary layers downstream of the reattachment point, streamlines near the reattachment point, and the skin friction coefficient. The main objectives are to calculate flows over backward and forward-facing steps using the NRSM and to make use of the newest DNS data for detailed comparison. This will give insights for possible improvements of the turbulence model.
The exposure of 108 glass samples and 12 glass-ceramic samples to Earth-orbit environments permitted measurements which establish the effects of each environment. Examination of five glass types and one glass ceramic located on both the Earth-facing side and the trailing edge revealed no reduction in strength within experimental limits. Strength measurements subjected less than 5 percent of the sample surface area to stresses above 90 percent of the glass's failure strength. Seven micrometeorite or space debris impacts occurred on trailing edge samples. One of those impacts occurred in a location which was subjected to 50 percent of the applied stress at failure. Micrometeorite or space debris impacts were not observed on Earth-facing samples. The physical shape and structure of the impact sites were carefully examined using stereographic scanning electron microscopy. These impacts induce a stress concentration at the damaged region which influences mechanical strength. The flaw size produced by such damage was examined to determine the magnitude of strength degradation in micrometeorite or space-debris impacted glasses. Scanning electron microscopy revealed topographical details of impact sites which included central melt zones and glass fiber production. The overall crater structure is similar to much larger impacts of large meteorite on the Moon in that the melt crater is surrounded by shocked regions of material which fracture zones and spall areas. Residual stresses arising from shock compression and cooling of the fused zone cannot currently be included in fracture mechanics analyses based on simple flaw size examination.
A viewgraph presentation is made showing the capabilities of the computer code SPIRALI. Overall capabilities of SPIRALI include: computes rotor dynamic coefficients, flow, and power loss for cylindrical and face seals; treats turbulent, laminar, Couette, and Poiseuille dominated flows; fluid inertia effects are included; rotor dynamic coefficients in three (face) or four (cylindrical) degrees of freedom; includes effects of spiral grooves; user definable transverse film geometry including circular steps and grooves; independent user definable friction factor models for rotor and stator; and user definable loss coefficients for sudden expansions and contractions.
Document describes theoretical, computational, and experimental studies of feasibility of proposed lightweight, split-torque helicopter transmissions based on face gears. Majority of work also described in prior document "Face Gears for Helicopter Transmissions" (LEW-15840).