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At least 127 records · Page 7

Space shuttle phase B wind tunnel test database

Archived wind tunnel test data are available for flyback booster or other alternate recoverable configurations as well as reusable orbiters studied during initial development (Phase B) of the Space Shuttle. Considerable wind tunnel data were acquired by competing contractors and NASA centers for an extensive variety of configurations with an array of wing and body planforms. This wind tunnel test data has been compiled into a database and are available for application to current winged flyback or recoverable booster aerodynamic studies. The Space Shuttle Phase B Wind Tunnel Database is structured by vehicle component and configuration type. Basic components include the booster, the orbiter and the launch vehicle. Booster configuration types include straight and delta wings, canard, cylindrical, retro-glide and twin body. Orbiter configuration types include straight and delta wings, lifting body, drop tanks and double delta wings.

Glynn, J. L.↗

Videometric Applications in Wind Tunnels

Videometric measurements in wind tunnels can be very challenging due to the limited optical access, model dynamics, optical path variability during testing, large range of temperature and pressure, hostile environment, and the requirements for high productivity and large amounts of data on a daily basis. Other complications for wind tunnel testing include the model support mechanism and stringent surface finish requirements for the models in order to maintain aerodynamic fidelity. For these reasons nontraditional photogrammetric techniques and procedures sometimes must be employed. In this paper several such applications are discussed for wind tunnels which include test conditions with Mach number from low speed to hypersonic, pressures from less than an atmosphere to nearly seven atmospheres, and temperatures from cryogenic to above room temperature. Several of the wind tunnel facilities are continuous flow while one is a short duration blowdown facility. Videometric techniques and calibration procedures developed to measure angle of attack, the change in wing twist and bending induced by aerodynamic load, and the effects of varying model injection rates are described. Some advantages and disadvantages of these techniques are given and comparisons are made with non-optical and more traditional video photogrammetric techniques.

Burner, A. W.↗

A New Method of Testing in Wind Tunnels

Now, in existing wind tunnels, using a horsepower of 100 to 300, the models are generally made to a 1/10 scale and the speed is appreciably lower than the speeds currently attained by airplanes. The Reynolds number realized is thus 15 to 25 times smaller than that reached by airplanes in free flight, while the ratio of speed to the velocity of sound is between a third and three quarters of the true ratio. The necessary increases in either the diameter of the wind tunnel or the velocity of the airstream are too costly. However, the author shows that it is possible to have wind tunnels in which the Reynolds number will be greater than that now obtained by airplanes, and in which the ratio of the velocity to the velocity of sound will also be greater than that realized in practice, by employing a gas other than air, at a pressure and temperature different from those of the surrounding atmosphere. The gas is carbonic acid, a gas having a low coefficient of viscosity, high density, and a low ratio of specific heat. The positive results of using carbonic acid in wind tunnel tests are given.

Margoulis, W↗

Comparison of Space Shuttle Orbiter low-speed static stability and control derivatives obtained from wind-tunnel and approach and landing flight tests

Tests were conducted in the 8 foot transonic pressure tunnel to obtain wind tunnel data for comparison with static stability and control parameters measured on the space shuttle orbiter approach and landing flight tests. The longitudinal stability, elevon effectiveness, lateral directional stability, and aileron effectiveness derivatives were determined from the wind tunnel data and compared with the flight test results. The comparison covers a range of angles of attack from approximately 2 deg to 10 deg at subsonic Mach numbers of 0.41 to 0.56. In general the wind tunnel results agreed well with the flight test results, indicating the wind tunnel data is applicable to the design of entry vehicles for subsonic speeds over the angle of attack range studied.

Freeman, D. C., Jr.↗

Porous wind tunnel corrections for counterrotation propeller testing

Wind tunnel interference corrections have direct impact on measured propeller efficiency. A systematic series of wind tunnel tests was done in the porous-wall NASA Lewis 8- by 6-Foot Wind Tunnel to determine the wind tunnel interference corrections to the NASA Lewis counterrotation propeller test data. The test results were compared with calculations from a potential flow code to determine the interference corrections. At a Mach number of 0.8, the interference corrections resulted in a -0.008 Mach number correction which reduced the counterrotation propeller net efficiency data by 0.46 percent at the reduced Mach number. Additional wind tunnel tests were done to measure the effect of propeller thrust on wind tunnel wall interference. No wall interference corrections due to propeller thrust were found necessary for the high speed counterrotation propeller data obtained in the porous wall NASA Lewis 8- by 6-Foot Wind Tunnel.

Stefko, George L.↗

Porous wind tunnel corrections for counterrotation propeller testing

Wind tunnel interference corrections have direct impact on measured propeller efficiency. A systematic series of wind tunnel tests was done in the porous-wall NASA Lewis 8- by 6-Foot Wind Tunnel to determine the wind tunnel interference corrections to the NASA Lewis counterrotation propeller test data. The test results were compared with calculations from a potential flow code to determine the interference corrections. At a Mach number of 0.8, the interference corrections resulted in a -0.008 Mach number correction which reduced the counterrotation propeller net efficiency data by 0.46 percent at the reduced Mach number. Additional wind tunnel tests were done to measure the effect of propeller thrust on wind tunnel wall interference. No wall interference corrections due to propeller thrust were found necessary for the high speed counterrotation propeller data obtained in the porous wall NASA Lewis 8- by 6-Foot Wind Tunnel.

Stefko, George L.↗

An inventory of aeronautical ground research facilities. Volume 1: Wind tunnels

A survey of wind tunnel research facilities in the United States is presented. The inventory includes all subsonic, transonic, and hypersonic wind tunnels operated by governmental and private organizations. Each wind tunnel is described with respect to size, mechanical operation, construction, testing capabilities, and operating costs. Facility performance data are presented in charts and tables.

Pirrello, C. J.↗

Lumped-Parameter Representation of Wind Tunnel

Mathematical model of proposed wind-tunnel facility represents wind-tunnel circuit and associated equipment in terms of lumped-parameter components. Requires less computational effort and computing time than full three-dimensional aerodynamic computer analysis of system with many volume elements. Approximates distributed nature of wind tunnel well enough to simulate steady-state and transient behavior for analysis of proposed control subsystems and for training of operators. Lumped-parameter circuit model represents wind tunnel and associated equipment. Implemented on analog or digital computers to simulate wind-tunnel performance without risk to operators or equipment.

Krosel, Susan M.↗

Analysis of a Transonic Alternating Flow Phenomenon Observed During Ares Crew Launch Vehicle Wind Tunnel Tests

A transonic wind tunnel test of the Ares I-X Rigid Buffet Model (RBM) identified a Mach number regime where unusually large buffet loads are present. A subsequent investigation identified the cause of these loads to be an alternating flow phenomenon at the Crew Module-Service Module junction. The conical design of the Ares I-X Crew Module and the cylindrical design of the Service Module exposes the vehicle to unsteady pressure loads due to the sudden transition from separated to attached flow about the cone-cylinder junction with increasing Mach number. For locally transonic conditions at this junction, the flow randomly fluctuates back and forth between a subsonic separated flow and a supersonic attached flow. These fluctuations produce a square-wave like pattern in the pressure time histories which, upon integration result in large amplitude, impulsive buffet loads. Subsequent testing of the Ares I RBM found much lower buffet loads since the evolved Ares I design includes an ogive fairing that covers the Crew Module-Service Module junction, thereby making the vehicle less susceptible to the onset of alternating flow. An analysis of the alternating flow separation and attachment phenomenon indicates that the phenomenon is most severe at low angles of attack and exacerbated by the presence of vehicle protuberances. A launch vehicle may experience either a single or, at most, a few impulsive loads since it is constantly accelerating during ascent rather than dwelling at constant flow conditions in a wind tunnel. A comparison of a wind-tunnel-test-data-derived impulsive load to flight-test-data-derived load indicates a significant over-prediction in the magnitude and duration of the buffet load

Sekula, Martin K.↗

Evaluation of flow quality in two large NASA wind tunnels at transonic speeds

Wind tunnel testing of low drag airfoils and basic transition studies at transonic speeds are designed to provide high quality aerodynamic data at high Reynolds numbers. This requires that the flow quality in facilities used for such research be excellent. To obtain a better understanding of the characteristics of facility disturbances and identification of their sources for possible facility modification, detailed flow quality measurements were made in two prospective NASA wind tunnels. Experimental results are presented of an extensive and systematic flow quality study of the settling chamber, test section, and diffuser in the Langley 8 foot transonic pressure tunnel and the Ames 12 foot pressure wind tunnel. Results indicate that the free stream velocity and pressure fluctuation levels in both facilities are low at subsonic speeds and are so high as to make it difficult to conduct meaningful boundary layer control and transition studies at transonic speeds.

Harvey, W. D.↗

Turbulence and pressure loss characteristics of the inlet vanes for the 80- by 120-ft wind tunnel

A series of wind tunnel investigations were conducted to determine the flow characteristics downstream of a set of wind tunnel inlet flow conditioning vanes. The purpose was to develop an understanding of the flow mechanisms that contributed to the pressure loss and turbulence generated by the vane set. The near-field characteristics and flow field development were investigated with a 1/3 scale two dimensional model of the vane set at near full-scale Reynolds numbers. In a second series of tests, the global flow field characteristics were investigated by means of a 1/15 scale model of the full vane set and the 5:1 contraction leading to the model's test section. Scale effects due to Reynolds number mismatch were identified and their significance noted and accounted for when possible. Scaling parameters were adopted that allowed predictions to be made of the expected turbulence and pressure distributions in the full-scale wind tunnel test section, based on the small-scale test results. The predictions were found to be in good agreement with actual measurements made in the full-scale facility.

Dudley, Michael R.↗

Low-Speed Testing of the 5.2% Semispan CRM-HL in the DNW-NWB Wind Tunnel

In this paper the wind tunnel test of the 5.2% CRM-HL in the DNW-NWB low speed wind tunnel is described. The tunnel test campaign is settled in the DLR project ADaMant, in which it is of interest to generate qualitative data for CFD validation to improve the predictive accuracy, efficiency, and usability of physical modeling in CFD codes at the borders of the flight envelope. Different configurations of the CRM-HL were tested in a closed as well as in an open test section of the wind tunnel. Several measurement techniques were used to generate validation data including forces and moments, pressures, flow visualization with tufts and oil painting, and infrared thermography for boundary layer transition detection. The evaluation of the results focuses on these techniques in the closed test section. The test comprises Mach numbers from 0.15 to 0.23 and Reynolds numbers from 1.2x10 6 to 1.2x10 6 . Some results are also compared to data from the NASA Langley Research Center 14x22 Foot wind tunnel to assess the repeatability of measurements of the same model in different wind tunnels.

DLR↗

Design and Analysis of a Tool for Automated Fiber Placement of Composite Wind Tunnel Blades

For decades, composite wind tunnel blades have been constructed using labor-intensive hand layup processes. Automated Fiber Placement (AFP) is a relatively new technology that has not seen widespread use in manufacturing composite wind tunnel blades. AFP offers the potential for reduced manufacturing time, reduced cost, and improved consistency compared to traditional hand layup procedures. These manufacturing qualities are becoming increasingly important as existing wind tunnel blades are replaced due to impact damage or wear and tear from decades of use. Researchers at the NASA Langley Research Center are currently using the Integrated Structural Assembly of Advanced Composites (ISAAC) facility to investigate the feasibility of AFP for manufacturing composite wind tunnel blades. ISAAC uses manufacturing tools as surfaces on which to place fiber tows. A manufacturing tool was developed for using AFP to build a wind tunnel blade shape. This paper presents the structural design and analysis of this tool, for use with AFP, constructed from high temperature thermoplastics. The tool fabricated by this design process was successfully used for AFP and oven cure of two representative airfoil shaped composite structures.

Brian Mason↗

Longitudinal Stability and Control Characteristics of a Semispan Wind-Tunnel Model of the XF7U-1 Airplane and a Comparison with Complete-Model Wind-Tunnel Tests and Semispan-Model Wing-Flow Tests

An investigation was conducted on an 0.08-scale semispan model of the Chance Vought XF7U-1 airplane in the Langley high-speed 7- by 10-foot tunnel in the Mach number range from 0.40 to 0.97. The results are compared with those obtained with an 0.08-scale sting-mounted complete model tested in the same tunnel and with an 0.026-scale semispan model tested by the wing-flow method. The lift-curve slopes obtained for the 0.08-scale semispan model and the 0.026-scale wing-flow model were in good agreement but both were generally lower than the values obtained for the sting model. The results of an unpublished investigation have shown that tunnel-wall boundary-layer and strut-leakage effects can came the difference noted between the lift-curve slopes of the sting and the semispan data. Fair agreement was obtained among the data of the three models as regard the variation of pitching-moment coefficients with lift coefficient. The agreement between the complete and the semispan models was more favorable with the vertical fine on, because the wall-boundary-layer and strut leakage effects were less severe. In the Mach number range between 0.94 and 0.97, ailavator-control reversal was indicated in the wing-flow data near zero lift; Whereas, these same trends were indicated in the larger scale semispan data at somewhat higher lift coefficients.

Goodson, Kenneth W.↗

Ceramic and coating applications in the hostile environment of a high temperature hypersonic wind tunnel

A Mach 7, blowdown wind tunnel was used to investigate aerothermal structural phenomena on large to full scale high speed vehicle components. The high energy test medium, which provided a true temperature simulation of hypersonic flow at 24 to 40 km altitude, was generated by the combustion of methane with air at high pressures. Since the wind tunnel, as well as the models, must be protected from thermally induced damage, ceramics and coatings were used extensively. Coatings were used both to protect various wind tunnel components and to improve the quality of the test stream. Planned modifications for the wind tunnel included more extensive use of ceramics in order to minimize the number of active cooling systems and thus minimize the inherent operational unreliability and cost that accompanies such systems. Use of nonintrusive data acquisition techniques, such as infrared radiometry, allowed more widespread use of ceramics for models to be tested in high energy wind tunnels.

Puster, R. L.↗

Space shuttle wind tunnel testing program

The wind tunnel testing rationale and the associated test program management plan for the STS design and development stage are reviewed. Noting that estimates of the total ground testing facilities needed exceeded any previous program for an aircraft or space vehicle, tests were intended to cover launch, separation, and entry. An Orbiter flight profile is outlined, and the aerodynamic, aerothermodynamic, and structural dynamics testing objectives for launch, Orbiter, and ferry concepts are explored. The division of the STS development tasks between the Johnson Space Center and the Marshall Space Flight Center also included the formation of a coordinating panel with representatives of various wind tunnel programs and other phases of the STS development program. A total of 42,200 wind tunnel hr were used for the Shuttle development, with an additional 23,000 run in NASA supporting centers.

Whitnah, A. M.↗