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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Thermal performance of a catalytic/oxidizer for the Space Station Freedom

Thermal analysis and testing have been performed for the High Temperature Catalytic/Oxidizer (HTCO) for the Space Station Freedom (SSF) Trace Contaminant Control Subassembly (TCCS). The HTCO consists of a counterflow, plate-fin heat exchanger, a resistance heater, and a charcoal catalytic oxidizer bed. The unit removes various inorganics and hydrocarbons from the SSF cabin air. A thermal model of the unit was developed which was used to design the HEX and catalytic bed. The model has been used to predict both steady state and transient results. Accurate predictions of ground test data have led to confidence in proper operation of the unit in the SSF.

Wedel, R. K.↗

Thermal performance of a proposed evacuated multi-layer insulation system for the National Aerospace Plane

The National Aerospace Plane (NASP) will require thermal insulation systems which are consistent with cryogenic fluids, high thermal loads, and design restrictions such as weight and volume. Test sections of the proposed system have been constructed and evaluated. In this paper we discuss the components of the insulation system, the application of the insulation system to the NASP liquid hydrogen fuel tank system, and thermal conductivity measurements performed on test sections of the system. Both steady-state and transient thermal measurements are presented.

Dube, W. P.↗

Cryogenic Thermal Performance Testing of Bulk-Fill and Aerogel Insulation Materials

The research testing and demonstration of new bulk-fill materials for cryogenic thermal insulation systems was performed by the Cryogenics Test Laboratory at NASA Kennedy Space Center. Thermal conductivity testing under actual-use cryogenic conditions is a key to understanding the total system performance encompassing engineering, economics, and materials factors. A number of bulk fill insulation materials, including aerogel beads, glass bubbles, and perlite powder, were tested using a new cylindrical cryostat. Boundary temperatures for the liquid nitrogen boil-off method were 293 K and 78 K. Tests were performed as a function of cold vacuum pressure from high vacuum to no vacuum conditions. Results are compared with other complementary test methods in the range of 300 K to 20 K. Various testing techniques are shown to be required to obtain a complete understanding of the operating performance of a material and to provide data for answers to design engineering questions.

Scholtens, B. E.↗

Experimental Evaluation of the Thermal Performance of a Water Shield for a Surface Power Reactor

A water based shielding system is being investigated for use on initial lunar surface power systems. The use of water may lower overall cost (as compared to development cost for other materials) and simplify operations in the setup and handling. The thermal hydraulic performance of the shield is of significant interest. The mechanism for transferring heat through the shield is natural convection. Natural convection in a representative lunar surface reactor shield design is evaluated at various power levels in the Water Shield Testbed (WST) at the NASA Marshall Space Flight Center. The experimental data from the WST is used to anchor a CFD model. Performance of a water shield on the lunar surface is then predicted by CFD models anchored to test data. The accompanying viewgraph presentation includes the following topics: 1) Testbed Configuration; 2) Core Heater Placement and Instrumentation; 3) Thermocouple Placement; 4) Core Thermocouple Placement; 5) Outer Tank Thermocouple Placement; 6) Integrated Testbed; 7) Methodology; 8) Experimental Results: Core Temperatures; 9) Experimental Results; Outer Tank Temperatures; 10) CFD Modeling; 11) CFD Model: Anchored to Experimental Results (1-g); 12) CFD MOdel: Prediction for 1/6-g; and 13) CFD Model: Comparison of 1-g to 1/6-g.

Pearson, J. Boise↗

Thermal Performance of a Cryogenic Fluid Management Cubesat Mission

Development for an in-space demonstration of a CubeS at as a Cryogenic Fluid Management (CFM) test bed is currently underway. The favorable economics of CubeSats make them appealing for technology development activity. While their size limits testing to smaller scales, many of the regimes relevant to CFM can still be achieved. The first demo flight of this concept, CryoCube®-1, will focus on oxygen liquefaction and low-gravity level sensing using Reduced Gravity CryoTracker®. An extensive thermal modeling effort has been underway to both demonstrate concept feasibility and drive the prototype design. The satellite will utilize both a sun- and earth-shield to passively cool its experimental tank below 115 K. An on-board gas generator will create high pressure gaseous oxygen, which will be throttled into a bottle in the experimental node and condensed. The resulting liquid will be used to perform various experiments related to level sensing. Modeling efforts have focused on the spacecraft thermal performance and its effects on condensation in the experimental node. Parametric analyses for both optimal and suboptimal conditions have been considered and are presented herein.

Berg, J. J.↗

Improved performance thermal barrier coatings

Thermal barrier coatings offer an attractive approach to improving the durability and efficiency of the hot section of heat engines. The coatings typically consist of an inner alloy bond coating about 0.01 cm thick resistant to oxidation and hot corrosion and an outer ceramic layer, usually a stabilized zirconia, 0.01-0.05 cm thick. Here, the materials, thermomechanical stress, and hot corrosion problems associated with thermal barrier coatings are reviewed along with the capabilities and limitations of current technology. The coatings discussed include ZrO2-Y2O3/NiCrAlY, ZrO2-Y2O3/NiCoCrAlY, ZrO2-MgO/NiCoCrAlY, CaO-SiO2/Co-Cr-Al-Y, and CaO-SiO2/NiCrAlY systems. It is emphasized that the performance of thermal barrier coatings is governed by many complex and interrelated factors, so that optimization of these coatings always involves certain tradeoffs.

Levine, S. R.↗

A Portable Oxygen Subsystem - Description and preliminary thermal performance prediction

This paper describes the use, operation, and preliminary thermal modeling of a Portable Oxygen Subsystem (POS). The POS is a partial rebreather which is being developed for Shuttle Orbiter support. Normally used as a pre-breather for denitrogenization prior to EVA, this semi-closed, breath powered breathing system can also be used for emergencies in the event of a contaminated or oxygen-deficient cabin atmosphere, to support an emergency transfer between vehicles, or as a clean oxygen supply in the event of a contaminated ambient atmosphere in the vicinity of the Orbiter after landing.

Sribnik, F.↗

In-Flight Thermal Performance of the Lidar In-Space Technology Experiment

The Lidar In-Space Technology Experiment (LITE) was developed at NASA s Langley Research Center to explore the applications of lidar operated from an orbital platform. As a technology demonstration experiment, LITE was developed to gain experience designing and building future operational orbiting lidar systems. Since LITE was the first lidar system to be flown in space, an important objective was to validate instrument design principles in such areas as thermal control, laser performance, instrument alignment and control, and autonomous operations. Thermal and structural analysis models of the instrument were developed during the design process to predict the behavior of the instrument during its mission. In order to validate those mathematical models, extensive engineering data was recorded during all phases of LITE's mission. This inflight engineering data was compared with preflight predictions and, when required, adjustments to the thermal and structural models were made to more accurately match the instrument s actual behavior. The results of this process for the thermal analysis and design of LITE are presented in this paper.

Roettker, William↗

Structural and preliminary thermal performance testing of a pressure activated contact heat exchanger

A contact heat exchanger concept is being developed for use onboard Space Station as an interface device between external thermal bus and pressurized modules. The concept relies on mechanical contact activated by the fluid pressure inside thin-walled tubes. Structural testings were carried out to confirm the technology feasibility of using such thin-walled tubes. The test results also verified the linear elastic stress analysis which was used to predict the tube mechanical behaviors. A preliminary thermal testing was also performed with liquid Freon-11 flowing inside tubes and heat being supplied by electrical heating from the bottom of the contact heat exchanger baseplate. The test results showed excellent agreement of test data with analytical prediction for all thermal resistances except for the two-phase flow characteristics. Testing with two-phase flow inside tubes will, however, be performed on the NASA-JSC test bed.

Lee, C. Y.↗

Laser performance, thermal focusing and depolarization effects in Nd:Cr:GSGG and Nd:YAG

The laser performance of Nd:Cr:GSGG and Nd:YAG was investigated and compared for laser efficiency, thermal focusing, and depolarization effects. Laser efficiency was studied for Nd:Cr:GSGG and Nd:YAG under similar conditions. Laser efficiency was measured as a function of electrical energy and output mirror reflectivity. Maximum laser efficiency was calculated by determining the losses in the laser cavity. Thermal focusing and birefringence loss of Nd:Cr:GSGG and Nd:YAG have been examined by varying the average pump power. The average pump power changed by adjusting both the energy per pulse and the pulse-repetition frequency. Substantial thermal focusing differences for Nd:Cr:GSGG are explained.

Williams-Byrd, Julie A.↗

Thermal Performance of a Customized Multilayer Insulation (MLI). Design and Fabrication of Test Facility Hardware

The design, fabrication, and assembly of hardware for testing the performance of a customized multilayer insulation are discussed. System components described include the thermal payload simulator, the modified cryoshroud, and a tank back pressure control device designed to maintain a constant liquid boiling point during the thermal evaluation of the multilayer insulation. The thermal payload simulator will provide a constant temperature surface in the range of 20.5 to 417K (37 to 750R) for the insulated tank to view. The cryoshroud was modified to establish a low temperature black body cavity while limiting liquid hydrogen usage to a minimum feasible rate.

Leonhard, K. E.↗

Thermal Performance of the Texas Instruments 1-W Linear Drive Cryocooler

The efficiency, of the electronics plays a large part in determining the overall spacecraft power requirements to operate the cooler as well as determining the thermal dissipation characteristics of the various electrical components. The results of all the performance measurements are presented in the paper.

linear drive cryocooler temperature thermal dissip↗