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At least 127 records · Page 7

Surface Tension Driven Convection Experiment (STDCE)

This document reports the results obtained from the Surface Tension Driven Convection Experiment (STDCE) conducted aboard the USML-1 Spacelab in 1992. The experiments used 10 cSt silicone oil placed in an open circular container that was 10 cm wide and 5 cm deep. Thermocapillary flow was induced by using either a cylindrical heater placed along the container centerline or by a CO2 laser. The tests were conducted under various power settings, laser beam diameters, and free surface shapes. Thermistors located at various positions in the test section recorded the temperature of the fluid, heater, walls, and air. An infrared imager was used to measure the free surface temperature. The flow field was studied by flow visualization and the data was analyzed by a PTV technique. The results from the flow visualization and the temperature measurements are compared with the numerical analysis that was conducted in conjunction with the experiment. The compared results include the experimental and numerical velocity vector plots, the streamline plots, the fluid temperature, and the surface temperature distribution.

Ostrach, S.↗

Experiment 6: Surface Tension Driven Convection Experiment-2 (STDCE-2)

Results are reported from the Second Surface Tension Driven Convection Experiment (STDCE-2) performed aboard the Second United States Microgravity Laboratory (USML-2), which flew as Space Shuttle mission STS-73 and launched on October 20, 1995. Oscillatory thermocapillary flows were investigated in open cylindrical containers filled with 2 centistokes kinematic viscosity (Pr=27 at 25 C) silicone oil. Two different heating modes were investigated in detail. The main objectives of the experiments were to determine the onset of oscillatory thermocapillary flow under highly reduced buoyancy and gravity conditions and to study the important features of the oscillatory flow. The onset conditions were determined in three different size containers (1.2-, 2-, and 3-cm diameter) and for various free surface shapes (flat and curved). Numerical and scaling analyses were also performed to understand the basic steady flows. The analysis shows that the main flow is viscous-dominated near the onset of oscillations. The onset conditions determined in the present experiments together with our earlier ground-based data show that one could not describe the oscillation phenomenon if the fluid free surface is assumed to be rigid. Therefore, a parameter representing free surface deformation was derived, and the data are shown to be correlated well by that parameter. The oscillation patterns and frequencies are also presented.

Ostrach, Simon↗

Modeling the Restraint of Liquid Jets by Surface Tension in Microgravity

An axisymmetric phase field model is developed and used to model surface tension forces on liquid jets in microgravity. The previous work in this area is reviewed and a baseline drop tower experiment selected 'for model comparison. A mathematical model is developed which includes a free surface. a symmetric centerline and wall boundaries with given contact angles. The model is solved numerically with a compact fourth order stencil on a equally spaced axisymmetric grid. After grid convergence studies, a grid is selected and all drop tower tests modeled. Agreement was assessed by comparing predicted and measured free surface rise. Trend wise agreement is good but agreement in magnitude is only fair. Suspected sources of disagreement are suspected to be lack of a turbulence model and the existence of slosh baffles in the experiment which were not included in the model.

Chato, David J.↗

Development of an infrared imaging system for the surface tension driven convection experiment

An infrared imaging system is used to quantify the imposed surface temperature distribution along a liquid/gas free surface in support of the Surface Tension Driven Convection Experiment, a planned Space Transportation System flight experiment. For ground-based work a commercially available instrument was used to determine the feasibility of using the type of imaging system for this experiment. The ground-based work was used as a baseline for compiling specifications for a flight qualified imager to be designed, fabricated, tested and qualified for flight. The requirements and specifications for the flight model are given along with the reasons for departures from the ground-based equipment. The flight qualification requirements discussed are a representative sample of the necessary procedures which must be followed to flight qualify diagnostic equipment for use aboard the STS. The potential problems and concerns associated with operating an imaging system in orbit are also discussed.

Pline, Alexander D.↗

Development of an infrared imaging system for the surface tension driven convection experiment

An infrared imaging system is used to quantify the imposed surface temperature distribution along a liquid/gas free surface in support of the Surface Tension Driven Convection Experiment, a planned Space Transportation System flight experiment. For ground-based work a commercially available instrument was used to determine the feasibility of using this type of imaging system for this experiment. The ground-based work was used as a baseline for compiling specifications for a flight qualified imager to be designed, fabricated, tested and qualified for flight. The requirements and the specifications for the flight model are given along with the reasons for departures from the ground-based equipment. The flight qualification requirements discussed are a representative sample of the necessary procedures which must be followed to flight qualify diagnostic equipment for use aboard the STS. The potential problems and concerns associated with operating an imaging system on orbit are also discussed.

Pline, Alexander D.↗

Measuring the surface tension of soap bubbles

The objectives are for students to gain an understanding of surface tension, to see that pressure inside a small bubble is larger than that inside a large bubble. These concepts can be used to explain the behavior of liquid foams as well as precipitate coarsening and grain growth. Equipment, supplies, and procedures are explained.

Sorensen, Carl D.↗

The effect of temperature induced surface tension gradients on bubble mechanics

Experiments were conducted to examine in detail the influence of surface tension gradient induced flow, the Marangoni effect. One set of studies provided visual results that demonstrated the occurrence and magnitude of the Marangoni effect. Another portion of the work was directed to bubble force measurements. These studies used in deflection of a very fine cantilevered wire with an attached bubble as a means of measuring force with and without temperature gradients. The experimental force data were found to check existing theoretical predictions reasonably well except for the case where the test fluid had a sizeable vapor pressure. In this situation the thermophoretic force on the bubble was much higher than predicted.

Mcgrew, J. L.↗

The wetting characteristics and surface tension of some Ni-based alloys on yttria, hafnia, alumina, and zirconia substrates

The surface tension and wetting characteristics of four commercial Ni-based alloys (UD718, Waspaloy, UD720, and UD520), pure Ni, and three special alloys (Ni-20 percent Cr, Ni-20 percent Cr-1 percent Al, and Ni-20 percent Cr-4 percent Al) on various ceramic substrates (including alumina, zirconia, hafnia, and yttria) were investigated using sessile drop experiments. Most of the systems studied exhibited a nonwetting behavior. Wetting improved with holding time at a given temperature to the point that some systems, such as Ni-20Cr on alumina, Ni-20Cr-4Al on alumina and on yttria, became marginally wetting. Wetting characteristics were apparently related to constitutional undercooling, which in turn could be affected by the metal dissolving some of the substrate during measurements.

Kanetkar, C. S.↗

The wave numbers of supercritical surface tension driven Benard convection

The cell size or the wave numbers of supercritical hexagonal convection cells in primarily surface tension driven convection on a uniformly heated plate was studied experimentally in thermal equilibrium in thin layers of silicone oil of large aspect ratio. It was found that the cell size decreases with increased temperature difference in the slightly supercritical range, and that the cell size is unique within the experimental error. It was also observed that the cell size reaches a minimum and begins to increase at larger temperature differences. This reversal of the rate of change of the wave number with temperature difference is attributed to influences of buoyancy on the fluid motion. The consequences of buoyancy were tested with three fluid layers of different depth.

Koschmieder, E. L.↗

The wavenumbers of supercritical surface-tension-driven Benard convection

The cell size or the wavenumbers of supercritical hexagonal convection cells in primarily surface-tension-driven convection on a uniformly heated plate has been studied experimentally in thermal equilibrium in thin layers of silicone oil of large aspect ratio. It has been found that the cell size decreases with increased temperature difference in the slightly supercritical range, and that the cell size is unique within the experimental error. It has also been observed that the cell size reaches a minimum and begins to increase at larger temperature differences. This reversal of the rate of change of the wavenumber with temperature difference is attributed to influences of buoyancy on the fluid motion. The consequences of buoyancy have been tested with three fluid layers of different depth.

Koschmieder, E. L.↗

Sensitivity of Thermal Predictions to Uncertain Surface Tension Data in Laser Additive Manufacturing

To understand the process-microstructure relationships in additive manufacturing (AM), it is necessary to predict the solidification characteristics in the melt pool. This study investigates the influence of Marangoni driven fluid flow on the predicted melt pool geometry and solidification conditions using a continuum finite volume model. A calibrated laser absorptivity was determined by comparing the model predictions (neglecting fluid flow) against melt pool dimensions obtained from single laser melt experiments on a nickel super alloy 625 (IN625) plate. Using this calibrated efficiency, predicted melt pool geometries agree well with experiments across a range of process conditions. When fluid mechanics is considered, a surface tension gradient recommended for IN625 tends to overpredict the influence of convective heat transfer, but the use of an intermediate value reported from experimental measurements of a similar nickel super alloy produces excellent experimental agreement. Despite its significant effect on the melt pool geometry predictions, fluid flow was found to have a small effect on the predicted solidification conditions compared to processing conditions. We find that this result suggests that under certain circumstances, a model only considering conductive heat transfer is sufficient for approximating process-microstructure relationships in laser AM. Extending the model to multiple laser passes further showed that fluid flow also has a small effect on the solidification conditions compared to the transient variations in the process. Furthermore, limitations of the current model and areas of improvement, including uncertainties associated with the phenomenological model inputs are discussed.

36 MATERIALS SCIENCE↗

Studies of convection in a solidifying system with surface tension at reduced gravity

The low gravity environment of Earth's orbit is being seriously considered for experimentation on the production of materials in space. Most of such materials processes inevitably involve either the solidification of melt or the melting of solids. Inherent in most fluid mechanisms with temperature gradients is convective motion. A study is presented for the onset of convection in a solidifying system in an environment which is similar to that encountered in space processing. Since the study is for a low gravity condition, the only driving mechanism considered is that due to the variation of surface tension force at the free surface of the melt layer. Two simple solidification models were considered, one in which the solidification process enters in the perturbation system and another in which the melt is solidifying at a constant rate. The results show that the solidification process will bring about convection in the melt earlier than otherwise.

Antar, B. N.↗

Direct observation of anisotropic growth of water films on minerals driven by defects and surface tension

Knowledge of the occurrences of water films on minerals is critical for global biogeochemical and atmospheric processes, including element cycling and ice nucleation. The underlying mechanisms controlling water film growth are, however, misunderstood. Using infrared nanospectroscopy, amplitude-modulated atomic force microscopy, and molecular simulations, we show how water films grow from water vapor on hydrophilic mineral nanoparticles. We imaged films with up to four water layers that grow anisotropically over a single face. Growth usually begins from the near edges of a face where defects preferentially capture water vapor. Thicker films produced by condensation cooling completely engulf nanoparticles and form thicker menisci over defects. The high surface tension of water smooths film surfaces and produces films of inhomogeneous thickness. Nanoscale topography and film surface energy thereby control anisotropic distributions and thicknesses of water films on hydrophilic mineral nanoparticles.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Investigation of surface tension driven convection as a feasibility study for a micro-gravity experiment

The work performed for the feasibility study of a microgravity surface tension driven convection experiment was reviewed. An experimental investigation of the onset of convection in shallow fluid layers heated uniformly from below and cooled from above by an air layer was made. Results are discussed in relation to the formation of Benard cells. The onset of Rayleigh-Benard convection in thin fluid layers heated uniformly from below were studied experimentally. It was found that in thin fluid layers the onset of Rayleigh-Benard convection is preceded by subcritical convective motions. Secondly, it was found that the onset of Rayleigh-Benard convection in non-Boussinesq fluid layers takes place in the form of hexagonal cells at Rayleigh numbers larger than the critical Rayleigh number R sub C = 1708 which determines the onset of convection in Boussinesq fluid layers.

Koschmieder, E. L.↗