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DOE OSTI2018

Effects of axial boundary conductivity on a free Stewartson-Shercliff layer

The effects of axial boundary conductivity on the formation and stability of a magnetized free Stewartson-Shercliff layer (SSL) in a short Taylor-Couette device are reported. As the axial field increases with insulating endcaps, hydrodynamic Kelvin-Helmholtz-type instabilities set in at the SSLs of the conducting fluid, resulting in a much reduced flow shear. With conducting endcaps, SSLs respond to an axial field weaker by the square root of the conductivity ratio of endcaps to fluid. Flow shear continuously builds up as the axial field increases despite the local violation of the Rayleigh criterion, leading to a large number of hydrodynamically unstable modes. In conclusion, numerical simulations of both the mean flow and the instabilities are in agreement with the experimental results.

42 ENGINEERING↗

DOE OSTI2025

Constrained GAN-Generated X-Ray CT Data For Self-Supervised And Foundation-Model Segmentation Of Concrete Microstructures

Three-dimensional characterization of materials using X-ray computed tomography (XCT) is challenging due to the complexity of internal structures, noise, and variations in resolution. Traditional computer vision models often struggle to accurately segment these images, particularly in domain-specific applications like materials science. While supervised deep learning approaches have been developed to address the limitations of conventional algorithms, they typically require large amounts of labeled training data and often fail to generalize across different datasets. Self-supervised, few-and zero-shot learning methods have gained prominence in natural image processing and segmentation tasks, but their application to scientific imaging remains limited due to the unique structural complexity, noise, and textural artifacts present in materials science data. In this work, we investigate how domain adaptation, leveraging physics-based and GAN-generated synthetic data, impacts segmentation performance. We introduce a modified Contrastive Unpaired Translation (CUT) model designed to generate realistic labeled data, which can be used for training, pre-training, and fine-tuning segmentation models for real XCT microstructure data. We evaluate the performance of two segmentation approaches: a self-supervised network (SSL-ALPNet) and a foundation model (Segment Anything Model), assessing their improvements when pre-trained and/or fine-tuned on the synthesized data. Our results demonstrate that leveraging synthetic data significantly enhances segmentation performance, particularly in challenging materials science applications.

Ziabari, Amir [ORNL] (ORCID:000000034776457X)↗

DOE OSTI2025

Vision Foundation Models in Remote Sensing: A survey

Artificial intelligence (AI) technologies have profoundly transformed the field of remote sensing (RS), revolutionizing data collection, processing, and analysis. Traditionally reliant on manual interpretation and task-specific models, RS research has been significantly enhanced by the advent of foundation models (FMs)—large-scale pretrained AI models capable of performing a wide array of tasks with unprecedented accuracy and efficiency. This article provides a comprehensive survey of FMs in the RS domain. We categorize these models based on their architectures, pretraining datasets, and methodologies. Through detailed performance comparisons, we highlight emerging trends and the significant advancements achieved by those FMs. Additionally, we discuss technical challenges, practical implications, and future research directions, addressing the need for high-quality data, computational resources, and improved model generalization. Our research also finds that pretraining methods, particularly self-supervised learning (SSL) techniques like contrastive learning (CL) and masked autoencoders (MAEs), remarkably enhance the performance and robustness of FMs. This survey aims to serve as a resource for researchers and practitioners by providing a panorama of advances and promising pathways for the continued development and application of FMs in RS.

data models↗

DOE OSTI2018

Effects of Axial Boundary Conductivity on a Free Stewartson-Shercliff Layer

The effects of axial boundary conductivity on the formation and stability of a magnetized free Stewartson-Shercliff layer (SSL) in a short Taylor-Couette device are reported. As the axial field increases with insulating endcaps, hydrodynamic Kelvin-Helmholtz-type instabilities set in at the SSLs of the conducting fluid, resulting in a much reduced flow shear. With conducting endcaps, SSLs respond to an axial field weaker by the square root of the conductivity ratio of endcaps to fluid. Flow shear continuously builds up as the axial field increases despite the local violation of the Rayleigh criterion, leading to a large number of hydrodynamically unstable modes. Numerical simulations of both the mean flow and the instabilities are in agreement with the experimental results.

Shear flows↗

DOE OSTI2022

gait

SAND2022-6991 O gait is an extension to zeek, an open-source network analyzer that adds metadata to the existing connection and SSL logs. Most of this metadata is already exposed by the zeek script API. Sandia National Laboratories is a multimission laboratory managed and operated by National Technology & Engineering Solutions of Sandia, LLC, a wholly owned subsidiary of Honeywell International Inc., for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-NA0003525.

Smutz, Charles↗

DOE OSTI2024

Estimating Sparse Direct Effects in Multivariate Regression With the Spike-and-Slab LASSO

The multivariate regression interpretation of the Gaussian chain graph model simultaneously parametrizes (i) the direct effects of p predictors on q outcomes and (ii) the residual partial covariances between pairs of outcomes. We introduce a new method for fitting sparse versions of these models with spike-and-slab LASSO (SSL) priors. We develop an Expectation Conditional Maximization algorithm to obtain sparse estimates of the p × q matrix of direct effects and the q × q residual precision matrix. Our algorithm iteratively solves a sequence of penalized maximum likelihood problems with self-adaptive penalties that gradually filter out negligible regression coefficients and partial covariances. Because it adaptively penalizes individual model parameters, our method is seen to outperform fixed-penalty competitors on simulated data. We establish the posterior contraction rate for our model, buttressing our method’s excellent empirical performance with strong theoretical guarantees. Using our method, we estimated the direct effects of diet and residence type on the composition of the gut microbiome of elderly adults.

EM algorithm↗

DOE OSTI2015

Scalable Light Module for Low-Cost, High-Efficiency Light- Emitting Diode Luminaires

During this two-year program Cree developed a scalable, modular optical architecture for low-cost, high-efficacy light emitting diode (LED) luminaires. Stated simply, the goal of this architecture was to efficiently and cost-effectively convey light from LEDs (point sources) to broad luminaire surfaces (area sources). By simultaneously developing warm-white LED components and low-cost, scalable optical elements, a high system optical efficiency resulted. To meet program goals, Cree evaluated novel approaches to improve LED component efficacy at high color quality while not sacrificing LED optical efficiency relative to conventional packages. Meanwhile, efficiently coupling light from LEDs into modular optical elements, followed by optimally distributing and extracting this light, were challenges that were addressed via novel optical design coupled with frequent experimental evaluations. Minimizing luminaire bill of materials and assembly costs were two guiding principles for all design work, in the effort to achieve luminaires with significantly lower normalized cost ($/klm) than existing LED fixtures. Chief project accomplishments included the achievement of >150 lm/W warm-white LEDs having primary optics compatible with low-cost modular optical elements. In addition, a prototype Light Module optical efficiency of over 90% was measured, demonstrating the potential of this scalable architecture for ultra-high-efficacy LED luminaires. Since the project ended, Cree has continued to evaluate optical element fabrication and assembly methods in an effort to rapidly transfer this scalable, cost-effective technology to Cree production development groups. The Light Module concept is likely to make a strong contribution to the development of new cost-effective, high-efficacy luminaries, thereby accelerating widespread adoption of energy-saving SSL in the U.S.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2015

Development and Industrialization of InGaN/GaN LEDs on Patterned Sapphire Substrates for Low Cost Emitter Architecture

Patterned sapphire substrate (PSS) technology has proven to be an effective approach to improve efficacy and reduce cost of light-emitting diodes (LEDs). The volume emission from the transparent substrate leads to high package efficiency, while the simple and robust architecture of PSS-based LEDs enables low cost. PSS substrates have gained wide use in mid-power LEDs over the past years. In this project, Lumileds has developed and industrialized PSS and epitaxy technology for high- power flip-chip LEDs to bring these benefits to a broader range of applications and accelerate the adoption of energy-efficient solid-state lighting (SSL). PSS geometries were designed for highly efficient light extraction in a flip-chip architecture and high-volume manufacturability, and corresponding sapphire patterning and epitaxy manufacturing processes were integrally developed. Concurrently, device and package architectures were developed to take advantage of the PSS flip-chip die in different types of products that meet application needs. The developed PSS and epitaxy technology has been fully implemented in manufacturing at Lumileds’ San Jose, CA location, and incorporated in illumination-grade LED products that have been successfully introduced to the market, including LUXEON Q and LUXEON FlipChip White.

36 MATERIALS SCIENCE↗

DOE OSTI2017

OLED Lighting Substrate and Encapsulation System for Breakthrough Cost Reductions

OLED lighting is predicted to contribute a significant part of the US energy savings that will result from the implementation of Solid-State Lighting (SSL). OLED lighting adoption is predicted to reach approximately 5% of the lighting market by 2020. The primary purpose of this study was to address a barrier in OLED lighting adoption, this being OLED production costs. This project enabled the elimination of the anode patterning steps, by physically insulating the cathode contact area from the blanket coated ITO anode. Furthermore, this technology eliminates the need to change shadow masks between the organic materials and the cathode, making the OLED deposition machines simpler, lower cost, and less prone to particle generation. Finally, the process developed here permits the creation of a perfectly hermetic seal thereby eliminating the cost of desiccant materials. In this project, we successfully developed an ultrasonic soldering process to create a perfectly hermetic metal-on-glass bond. This required the evaluation of many ultrasonic solder materials, soldering parameters, and solder hardware configurations. In addition, methods to evaluate the hermeticity of the solder seal were developed and successfully tested. Our work demonstrated the ability to make a hermetic solder seal between a device glass and a cover glass using a Cerasolzer 155 ultrasonic solder. The resulting process could be leveraged to almost any OLED configuration. As we did not have the opportunity to produce a significant quantity of OLED devices for environmental testing, hermeticity was verified by measuring helium leakage rates through the seal. A second facet of this project required the development of a patterned glass frit insulating barrier over surface of the anode. To accomplish this, the appropriate insulator formulation and geometry needed to be established. In addition, this insulator needed to be robust enough to hold up to the ultrasonic soldering process previously mentioned. Given the aggressive nature of the ultrasonic soldering process, it was a significant challenge to develop an insulator which would withstand the resulting solder cavitation. The frit material and firing process turned out to be quite expensive and time consuming which was a major contributor to the higher than anticipated cost of this technology. In the end, it was found that a Vanadium Phosphate glass frit provided the most reliable insulator over the ITO.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2019

Hybrid Down-Converting Structures for Solid State Lighting

Achieving higher luminous efficacy in phosphor converted light emitting diodes (pcLED) requires breakthroughs in down-converting materials that provide high conversion efficiency, tunable narrow bandwidth emission, and temperature/chemical stability. While conventional bulk phosphors are currently the dominant down-converters used in high power solid-state lighting (SSL) applications, their performance is limited by intrinsic properties such as high scattering cross-sections and large emission bandwidth. On the other hand, conventional luminescent nanocrystals (e.g, quantum dots or QDs) have high self-absorption and poor thermal and chemical stability for HB LEDs. Ultimately, these materials will enable a new generation of solid state lighting devices with high luminous efficacies, high color and thermal stability, and with spectral efficiency near the theoretical maximum luminous efficacy of radiation (LER), as a result of their color tunability and narrow bandwidths (FWHM < 30nm).

36 MATERIALS SCIENCE↗

DOE OSTI2017

PoE Lighting System Energy Reporting Study, Part 1

The replacement of today’s lighting infrastructure with LED products offers the potential for future connected lighting systems (CLS) that could become a data-collection platform that enables greater energy savings in buildings and cities. Such connected lighting systems can not only drastically improve the energy performance of lighting and other building systems, but also enable a wide array of services, benefits, and revenue streams that would enhance the value of lighting systems. As LED technology matures, maximizing the energy savings from connected LED lighting systems will become increasingly dependent on successful integration into the built environment. That’s why the DOE SSL Program is working closely with industry to identify and collaboratively address the technology development needs of CLS. For several years now, a growing number of wired and wireless network communication technologies have been integrated into commercially available lighting devices. While most commercially available lighting devices continue to require line-voltage AC power, a few new low-voltage DC technologies have also been introduced into the market as options for powering LED devices. More recently, a technology that has long supported non-lighting applications has become increasingly viable for LED lighting. This approach, whereby a single Ethernet cable is used to both provide low-voltage DC power and enable network communication, is generally referred to as Power over Ethernet (PoE). Whereas wireless solutions offer reduced control system installation cost relative to traditional low-voltage alternatives, PoE technology can offer additional cost savings by transmitting power and communications over the same low-voltage cable, while also reducing demand for wireless bandwidth. Although PoE technology was introduced at the start of this century, it was initially of limited applicability to lighting systems to power transmission limits for available Ethernet cabling. However, PoE has become increasingly viable for lighting applications in recent years as Ethernet cabling technology has evolved and relevant standards and specifications have adapted. These gains have been compounded by ongoing improvements to the luminous efficacy of LED technologies, increasing the number of LED luminaires suitable for use with Ethernet switches capable of sourcing PoE. As a result, a growing number of manufacturers have introduced PoE lighting systems in recent years. Connected lighting systems that can report their own energy consumption can deliver increased energy savings over conventional lighting solutions by facilitating data-driven energy management. PoE technology has the potential to be key in bringing this capability to mainstream lighting applications. This study is the first of a multi-part effort to explore the energy reporting capability of commercially-marketed PoE connected lighting systems. It first provides a brief background on the development of the various PoE technologies, ranging from standards-based to proprietary, and illustrates the convergence of PoE power sourcing capabilities and LED luminaire power requirements. It then classifies PoE system devices in relationship to how they are used in systems—introducing new terminology as needed—and briefly describes different PoE system architectures implemented by various lighting manufacturers. A discussion of existing standards and specifications that address energy reporting is provided, and existing test setups and methods germane to characterizing PoE system energy reporting performance are reviewed.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2020

High Performance Green LEDs for Solid State Lighting

The development of white LEDs for solid state lighting (SSL) has been driven in recent years by phosphor converted LEDs (pc-LEDs). However, losses (known as Stokes’ losses) between the blue pump LED and phosphor impose a fundamental efficiency limit of ~300 lm/W on pc-LEDs. White light can also be generated from color mixed LEDs (cm-LEDs), which employ red, green, blue, and amber LEDs and have a fundamental efficiency limit of ~400 lm/W. Efficient group III-nitride materials are used for the blue LED, while efficient group III-phosphide materials are used for the red LED component. Currently, the poor efficiency of green and amber LEDs (i.e. the “green gap”) is the primary limitation for cm-LEDs. Relative to nitride-based blue LEDs, green and amber nitride LEDs suffer from lower radiative recombination rates and higher nonradiative recombination rates, which ultimately lead to reduced internal quantum efficiency (IQE). The IQE represents the portion of all electron-hole recombination events that result in a photon. In addition, long-wavelength LEDs have lower electrical efficiency (EE) compared to their blue counterparts. Addressing the green gap, would ultimately enable cm-LEDs that rival or exceed the performance of pc-LEDs. Our project focused on III-nitride materials growth and characterization, device fabrication and testing, and semiconductor physics to understand efficiency limitations of green LEDs and develop solutions to these challenges. Insights gained during our research has led to novel long-wavelength LED designs which will enable efficient solid-state lighting.

30 DIRECT ENERGY CONVERSION↗

DOE OSTI2022

Analyzing the logs of even the smallest Information Technology (IT) system can be a challenge considering they can generate millions of lines of log data in a very short time. Splunk® Enterprise is an industry leading tool that allows analysis of log data, which can enhance troubleshooting capabilities, improve system performance, and improve the security posture of an IT system. Ivanti Connect Secure© (ICS) is a market-leading platform powered by the Ivanti Secure Socket Layer Virtual Private Network (SSL VPN) appliance, providing an architecture for secure access to and protection of network resources. This paper describes an approach for using Splunk Enterprise search capabilities to perform advanced data analysis of ICS logs.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2023

Implementation of a Web Interface to Display Real-Time Statistics of a Dilution Refrigerator

The purpose of the project is to communicate with a Bluefors control unit and extract data. The Bluefors control unit is a piece of experimental equipment that measures various different data points in a dilution refrigerator and stores them. The goal was to access the control unit using the websockets library in Python. After accessing the control unit, the goal was to export the data to a web page in HTML/CSS. The tools that were used changed throughout the project. Python was used to communicate with the Bluefors unit via JSON requests and JSON objects, then the Python hosted its own websocket server to act as a proxy server to allow for the web page to access the data. This was done to bypass SSL verification. Then, the web page, which was created using JavaScript, React, Next.js, and NodeJS, accesses the proxy server to import the data from the dilution refrigerator and display the values in real time on the page.

Rasheed, Hammad↗

DOE OSTI2023

Building the next high voltage dc photogun polarized source for the ILC at JLab

During the ILC Global Design Effort (2007) two 200 kV high voltage photoguns based on an inverted insulator geometry were developed in 2010 and successfully tested at Jefferson Lab (JLab). One of the photoguns has been operated at 130 kV in the CEBAF accelerator for the JLab nuclear physics program. The inverted insulator replaces the electrode support structure, consequently significantly less metal prone to field emission is biased and surfaces contributing to the vacuum load are significantly reduced. Implementing a biased anode, and using a larger laser spot size has made this the state of the art polarized beam source with ~200 C charge lifetime from SSL GaAs photocathodes. However, operating at the design 200 kV voltage has been hindered by field emission at ~190 kV. To reliably operate without field emission requires lengthy conditioning applying 50-100 kV beyond the voltage needed for beam operations, without breakdown or damage to the insulator. Over the past decade, JLab has developed two photoguns with a larger version of the commercial inverted insulators used in the ILC design. One photogun operated at 300 kV for magnetized beam studies, and the concept has been implemented in the BNL polarized photogun. The second photogun has recently been installed in CEBAF to operate at 200 kV field emission free. Higher voltage photoguns help the ILC and CLIC achieve higher bunch charge (2013 TDR), and additionally provide margin for operating with shorter laser pulse length and/or smaller laser spot size (better emittance at higher peak current). Such photogun designs need to reach ~400 kV without breakdown or insulator damage to operate field emission free at > 300 kV. This also allows for direct injection into a SRF booster. JLab submitted a proposal to HEP for developing in partnership with industry an inverted geometry insulator to fit commercial 400 kV cables. This contribution describes JLab experience developing and testing high voltage photoguns, and what is needed to sufficiently condition for voltage levels higher than beam operational voltage.

Hernandez-Garcia, Carlos↗

DOE OSTI2023

Strained Superlattice photocathode development using CBE and MBE

High polarization electron beams for accelerators are generated using strained superlattice GaAs-based photocathodes. A collaboration of researchers at University of California Santa Barbara and Jefferson Lab has been investigating growth of SSL photocathodes using either chemical- or molecular-beam epitaxy (CBE or MBE) to re-establish a source of high polarization photocathode material. While calibrating growth parameters for the now standard GaAs/GaAsP strained superlattice structure, the UCSB personnel encountered the drawbacks of growing structures with phosphorus in a MBE or CBE system, including high vapor pressure byproducts, phosphorus contamination in both the GaAs layer and all subsequent materials grown in that chamber, and highly flammable and toxic chamber residues. For these reasons, the UCSB team began additionally investigating strained superlattices of InAlGaAs/AlGaAs, which has been successfully demonstrated in the literature1, to be a high QE, high polarization photocathode material. For GaAs/GaAsP, varying phosphorus content affects both the band gap and polarization. However for InAlGaAs/AlGaAs, In and Al content can be varied independently and allows optimization of both polarization and bandgap. Several variations on InAlGaAs/AlGaAs superlattice photocathodes, including those with distributed Bragg reflector (DBR) structures to enhance QE, have been grown at UCSB and sent to Jefferson Lab for testing. The initial results are quite promising, with polarization over 80% and QE about 0.3%, and ongoing test results will be presented.

Stutzman, Marcy↗

DOE OSTI2024

Non-Equilibrium Synthesis of Semiconductor Alloys for Energy Applications

This project explores the synthesis under equilibrium/non-equilibrium conditions of semiconductor alloys critical to SSL to impose top-down influence on the formation of atomic-scale microstructures. A plasma-enhanced MOCVD (PE-MOCVD) technique is employed, in which plasma generated within the low-pressure reactor environment introduces additional energy that is delivered to the gas-phase reactants and growth surface, allowing relatively low substrate temperatures to be maintained, rapidly switching the crystal-growth environment into a non-equilibrium state. The project coordinates on-going work at National Renewable Energy Laboratory (NREL) that addresses order/disorder Al x In 1-x P (AlInP) confinement structures, which are predicted to surpass the power-conversion efficiency of current materials used for red/amber LEDs as components of so-called color-mixed LEDs, which integrate multiple LEDs in a single device for improved color rendering. Ordering, phase separation, and strain relaxation are central to this technology. During growth, each spontaneous process could be suppressed or enhanced on demand by application of plasma as an additional handle. This technique could have broader applications to other energy technologies, such as photovoltaics.

14 SOLAR ENERGY↗

DOE OSTI2024

Cadmium-Free QD Building Blocks for Human Centric Lighting

This project developed Cd-free quantum dot (QD) downconverters for efficacious human-centric lighting (HCL) light emitting diode (LED) devices. Solid state HCL devices address the lack of light in the cyan wavelength region (460-490 nm) in white LEDs by enhancing the melanopic daylight efficacy ratio (MDER) value. MDER is a metric that indicates the degree to which artificial lighting stimulates nonvisual biological processes in the retina responsible for regulating circadian rhythms compared with natural lighting. The peak sensitivity of melanopsin in the retina is at 479 nm, therefore artificial lighting which can fill the well-known “cyan gap” may improve human health. Due to the Restriction of Hazardous Substances (RoHS) regulations, cadmium-free core/shell/shell QDs are the primary targets for low toxicity, tunable downconverters. Cyan- and red-emitting core/shell/shell QDs were implemented in LED devices toward achieving a brightness of 210 lm/W at 4000 K, CRI 90, and MDER > 0.7. Synthetic development of Cd-free materials yielded cyan InP/ZnS QDs with a photoluminescence quantum yield (PLQY) of ~60% between 480-490 nm, and red InP/ZnSe/(ZnSeS)/ZnS QDs reaching ~80% PLQY at 620-630 nm. We successfully demonstrated that the inclusion of cyan QDs increased the MDER value to ≥0.7, but the brightness of the HCL LED devices was hindered due to low PLQY values. However, upon substitution of the Cd-free cyan QD with a low-Cd QD with >90% PLQY, brightness improved by 25% over the Cd-free device to 179 lm/W. Despite the technical obstacles remaining toward improving emission characteristics and stability of QDs under high flux, we have confirmed the promise of narrow, tunable QD emitters in SSL packages toward the goal of healthy, human-centric lighting.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗