Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Microstructural properties”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 127 records · Page 7
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Improved the microstructures and properties of M3:2 high-speed steel by spray forming and niobium alloying

The microstructures and properties of spray formed (SF) high-speed steels (HSSs) with or without niobium (Nb) addition were studied. Particular emphasis was placed on the effect of Nb on the solidification microstructures, decomposition of M{sub 2}C carbides, thermal stability and mechanical properties. The results show that spray forming can refine the cell size of eutectic carbides due to the rapid cooling effect during atomization. With Nb addition, further refinement of the eutectic carbides and primary austenite grains are obtained. Moreover, the Nb addition can accelerate the decomposition of M{sub 2}C carbides and increase the thermal stability of high-speed steel, and also can improve the hardness and bending strength with slightly decrease the impact toughness. The high-speed steel made by spray forming and Nb alloying can give a better tool performance compared with powder metallurgy M3:2 and commercial AISI M2 high-speed steels. - Highlights: • Spray forming can effectively refine the microstructure of M3:2 steel. • Niobium accelerates the decomposition of M{sub 2}C carbides. • Niobium increases the hardness and bending strength of spray formed M3:2 steel. • Spray-formed niobium-containing M3:2 steel has the best tool performance.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of Multiple Laser Peening impacts on Mechanical Properties and Microstructure Evolution of 40CrNiMo Steel

The effects of multiple laser peening impacts on mechanical properties and microstructure of 40CrNiMo steel were investigated. The surface residual stress and microhardness of the samples with different treatments were measured. The surface morphologies, tensile behavior and microstructure of the samples before and after laser peening were compared and analyzed. The experimental results showed that laser peening, especially multiple laser peening impacts has significant effects on the microhardness, residual stress and microstructure of 40CrNiMo steel. The surface roughness and the depth of the pit increased with increasing the impact times. After 3 laser peening impacts, the surface microhardness, compressive residual stress, the strength and ductility were significantly improved. Meanwhile, some microstructures, such as sub-grains, the precipitation of carbide and dislocations were also induced in the surface layer. Additionally, the microscopic strengthening mechanism of multiple laser peening impacts on the mechanical properties of 40CrNiMo steel was analyzed in detail.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Role of bromine doping on the photovoltaic properties and microstructures of CH{sub 3}NH{sub 3}PbI{sub 3} perovskite solar cells

Organic-inorganic hybrid heterojunction solar cells containing CH{sub 3}NH{sub 3}PbI{sub 3} perovskite compound were fabricated using mesoporous TiO{sub 2} as the electronic transporting layer and spirobifluorence as the hole-transporting layer. The purpose of the present study is to investigate role of bromine (Br) doping on the photovoltaic properties and microstructure of CH{sub 3}NH{sub 3}PbI{sub 3} perovskite solar cells. Photovoltaic, optical properties and microstructures of perovskite-based solar cells were investigated. The X-ray diffraction identified crystal structure of the perovskite layer doped with Br in the solar cell. Scanning electron microscopy observation showed a different behavior of surface morphology and the perovskite crystal structure on the TiO{sub 2} mesoporous structure depending on extent amount of hydrogen doping of Br. The role of bromide halogen doping on the perovskite crystal structure and photovoltaic properties was due to improvement of carrier mobility, optimization of electron structure, band gap related with the photovoltaic parameters of V{sub oc}, J{sub sc} and η. Energy diagram and photovoltaic mechanism of the perovskite solar cells varied with halogen doping was discussed by experimental results.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Mechanical Properties and Microstructural Evolution of Yb-Modified Al-20%Si Alloy

In the study, the mechanical properties and microstructural evolution of hypereutectic Al-20%Si-xYb alloys (x = 0, 0.1, 0.3, 0.5 and 0.7 wt.%) were studied. The as-prepared samples were characterized by scanning electron microscopy, optical microscope, x-ray diffraction (XRD) and electron probe microanalysis. The characterization results showed with the addition amount of Yb increasing to 0.5%, the eutectic Si structure was gradually modified from coarse needle-like/platelet-like structure into fine coral-like fibrous structure and the primary Si phases were gradually converted from coarse platelet-like/star-like/polygonal shape into fine blocky shape. In particular, according to the results of WDS and XRD analyses, the Yb-rich intermetallic phase in the Al-20%Si alloy is Al{sub 3}Yb. Tensile test was carried out to study the mechanical properties of Al-20%Si-x%Yb alloys, and results showed that the elongation and ultimate tensile strength increased by 73.6% and 64.5%, respectively.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effect of nano-SiO{sub 2} particles and curing time on development of fiber-matrix bond properties and microstructure of ultra-high strength concrete

Bond properties between fibers and cementitious matrix have significant effect on the mechanical behavior of composite materials. In this study, the development of steel fiber-matrix interfacial bond properties in ultra-high strength concrete (UHSC) proportioned with nano-SiO{sub 2} varying between 0 and 2%, by mass of cementitious materials, was investigated. A statistical model relating either bond strength or pullout energy to curing time and nano-SiO{sub 2} content was proposed by using the response surface methodology. Mercury intrusion porosimetry (MIP) and backscatter scanning electron microscopy (BSEM) were used to characterize the microstructure of the matrix and the fiber-matrix interface, respectively. Micro-hardness around the embedded fiber and hydration products of the matrix were evaluated as well. Test results indicated that the optimal nano-SiO{sub 2} dosage was 1% in terms of the bond properties and the microstructure. The proposed quadratic model efficiently predicted the bond strength and pullout energy with consideration of curing time and nano-SiO{sub 2} content. The improvement in bond properties associated with nano-silica was correlated with denser matrix and/or interface and stronger bond and greater strength of hydration products based on microstructural analysis.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure, Tensile Properties, and Corrosion Behavior of Die-Cast Mg-7Al-1Ca-xSn Alloys

The microstructure, tensile properties, and corrosion behavior of die-cast Mg-7Al-1Ca-xSn (x = 0, 0.5, 1.0, and 2.0 wt.%) alloys were studied using OM, SEM/EDS, tensile test, weight loss test, and electrochemical test. The experimental results showed that Sn addition effectively refined grains and intermetallic phases and increased the amount of intermetallic phases. Meanwhile, Sn addition to the alloys suppressed the formation of the (Mg,Al){sub 2}Ca phase and resulted in the formation of the ternary CaMgSn phase and the binary Mg{sub 2}Sn phase. The Mg-7Al-1Ca-0.5Sn alloy exhibited best tensile properties at room temperature, while Mg-7Al-1Ca-1.0Sn alloy exhibited best tensile properties at elevated temperature. The corrosion resistance of studied alloys was improved by the Sn addition, and the Mg-7Al-1Ca-0.5Sn alloy presented the best corrosion resistance.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Microstructure and mechanical properties of a novel rapidly solidified, high-temperature Al-alloy

Rapid solidification (RS) processing, as a production method, offers a variety of unique properties based on far-from-equilibrium microstructures obtained through rapid cooling rates. In this study, we seek to investigate the microstructures and properties of a novel Al-alloy specifically designed for high temperature mechanical stability. Synthesis of, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} (wt.%), was performed by two approaches: rotating cup atomization (“shot”) and melt spinning (“flake”). These methods were chosen because of their ability to produce alloys with tailored microstructures due to their inherent differences in cooling rate. The as-solidified precursor materials were microstructurally characterized with electron microscopy. The results show that the higher cooling rate flake material exhibited the formation of nanocrystalline regions as well additional phase morphologies not seen in the shot material. Secondary dendritic branching in the flake material was on the order of 0.1–0.25 μm whereas branching in the shot material was 0.5–1.0 μm. Consolidated and extruded material from both precursor materials was mechanically evaluated at both ambient and high (300 °C) temperature. The consolidated RS flake material is shown to exhibit higher strengths than the shot material. The ultimate tensile strength of the melt spun flake was reported as 544.2 MPa at room temperature and 298.0 MPa at 300 °C. These results forecast the ability to design alloys and processing approaches with unique non-equilibrium microstructures with robust mechanical properties at elevated temperatures. - Highlights: • A novel alloy, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} was fabricated by rapid solidification. • Room temperature yield strength exceeded 500 MPa. • Elevated temperature (300 °C) yield strength exceeded 275 MPa. • Forging, after extrusion of the alloy resulted in microstructural coarsening. • Decreased strength and ductility was identified as a result of forging.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Creep property and microstructure evolution of a nickel-base single crystal superalloy in [011] orientation

The creep property and microstructure evolution of a single crystal superalloy with [011] orientation were investigated at the temperatures of 700 °C, 900 °C and 1040 °C. It is shown that there exist stages of primary, steady-state, and tertiary creep under the lower temperature 700 °C. As the temperature increases to high temperatures of 900 °C and 1040 °C, steady-state creep stage is reduced or disappears and the shape of creep curves is dominated by an extensive tertiary stage. The minimum creep strain rate exhibits power law dependence on the applied stress; the stress exponents at 700 °C, 900 °C and 1040 °C are 28, 13 and 6.5, respectively. Microstructure observation shows that the morphologies of γ′ phase almost keep original shape at the lower temperature 700 °C and high applied stress. With the increasing creep temperature, γ′ precipitates tend to link together and form lamellar structure at an angle of 45° inclined to the applied stress. Transmission electron microscopy (TEM) investigations reveal that multiple < 110 > (111) slip systems gliding in the matrix channels and shearing γ′ precipitates by stacking faults or bending dislocation pairs are the main deformation mechanism at the lower temperature of 700 °C. At the high temperatures of 900 °C and 1040 °C, dislocation networks are formed at γ/γ′ interfaces and the γ′ rafts are sheared by dislocation pairs. - Highlights: • Creep properties of < 011 >-oriented single crystal superalloys were investigated. • γ′ phases become rafting at an angle of 45° inclined to the applied stress. • Creep deformation mechanisms depend on temperature and stress.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Nb on the Microstructure and Properties of Ti-Added Hypereutectic High-Cr Cast Iron

Effects of Nb on the microstructure and properties of Ti-added hypereutectic high-Cr cast iron were studied. With the addition of Nb, a new phase (Nb,Ti)C was formed. The microstructure analysis revealed that the amount of primary carbides was decreased from 18.6 to 8.8% and the primary and eutectic carbides were greatly refined. The decrease in the amount of primary carbides was attributed with the shrinking of primary M{sub 7}C{sub 3} phase zone in the phase diagram, while the refinement of primary carbides was attributed to the heterogeneous nucleus of (Nb,Ti)C phase for the primary M{sub 7}C{sub 3} carbides. The macrohardness of the alloy increased from 60.8 to 63.5HRC, and the impact toughness increased from 3.8 to 5.2 J cm{sup −2}. Furthermore, the wear resistance was enhanced with the addition of Nb due to the formation of hard (Nb,Ti)C carbides.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Influence of Homogenization on the Mechanical Properties and Microstructure of the U-10Mo Alloy

In Phase 1 of this study, the mechanical properties of as-cast, depleted uranium alloyed with 10 weight percent molybdenum alloy (U-10Mo) samples were evaluated by high-temperature compression testing. Compression testing was conducted at three strain rates over a temperature range of 400 to 800°C. The results indicated that with increasing test temperature, the material flow stress decreases and the material becomes more sensitive to strain rate. In addition, above the eutectoid transformation temperature (~ 550°C), the drop in material flow stress is prominent and shows a strain-softening behavior, especially at lower strain rates. In the second part of this research, we studied the effect that homogenization heat treatment had on the high temperature mechanical properties and microstructure of the cast U-10Mo alloy. Various homogenization times and temperatures were studied ranging between 800 and 1000°C for 4 to 48 hours. Based on the microstructural response in this homogenization study, a heat treatment cycle of 800°C for 24 hours and another at 1000°C for 16 hours were selected as the times at temperature to achieve a fully homogenized sample. Samples from these conditions were then compression tested at a variety of temperatures ranging from 500 to 800°C. The microstructure of these samples were compared to the as-cast samples and to a baseline sample homogenized at 1000°C for 16 hours. The results indicate that below the eutectoid temperature (~ 550°C) all three samples showed strain hardening and followed similar trends. Above the eutectoid temperature, the yield strength of the material decreased linearly. For the as-cast sample and the sample homogenized at 800°C for 24 hours, the n-values were negative, whereas for the samples homogenized at 1000°C for 16 hours the material exhibited a perfectly plastic behavior. The as-cast sample, heat treated at 800°C for 24 hours, showed significant lamellar structure transformation that seems to have precipitated along the grain boundaries in the molybdenum-lean regions. In similar samples, homogenized at 800°C for 24 hours and tested at 650°C, the backscattered-electron scanning electron microscopy images revealed a composite structure of lamellar phase and nano-scale molybdenum-rich and -lean phases along the grain boundaries. These phases may have been responsible for the lowering of the flow stress in the material observed in the Phase 1 work. For comparison, the samples homogenized at 1000°C for 16 hours showed no such transformations.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Ti Modification on Microstructures and Properties of Carbidic Austempered Ductile Iron

In this paper, we investigated the effect of titanium modification on microstructures and properties of carbidic austempered ductile iron (CADI) containing 3.72 wt.% C, 2.77 wt.% Si, and 0.51 wt.% Mn. The results showed that with the addition of 0.1 wt.% Ti, TiC particles were formed, and distributed in carbides and matrix. Microstructural observation indicated that the maximum diameter of graphite nodules decreased from 58 to 40 μm, and the shape of carbides transformed from network to fragmentation, which was related to the nucleation of the eutectic structure (γ + (Fe, Cr){sub 3}C) where TiC particles act as the nucleus. After isothermal quenching at 300 °C, the hardness of Ti-bearing CADI was 3.5 HRC higher than ordinary CADI, and the impact toughness was increased by 14.3%. Additionally, due to the decrease in exfoliation, the wear loss of Ti-bearing CADI was 14.8% lower than ordinary CADI during the block-on-ring wear test at the surface load of 300 N.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Investigation of MgO additives on microstructure and properties of thin LLZO electrolytes for all-solid-state batteries

To realize high-energy density lithium lanthanum zirconate (LLZO)-based solid-state batteries (SSB), LLZO electrolytes should be fabricated with low thickness and high mechanical strength. An effective strategy for strengthening ceramic materials is to use additives. Here, we employed MgO nanopowders and fibers as additives for the thin LLZO electrolyte in order to improve the mechanical strength. The microstructure, mechanical properties, and electrochemical properties are characterized to investigate the effects of adding MgO and sintering time. The MgO remains at grain boundaries after sintering, making the microstructure of LLZO fine and uniform. The mechanical strength of the MgO-added LLZO was enhanced by more than 60% while maintaining high ionic conductivity (1 × 10 -4 S cm -1 ) at room temperature. Li symmetric cells using the MgO fiber–LLZO and MgO powder–LLZO exhibit 2 and 3 times higher critical current density (CCD) than those of pure LLZO, and a solid-state full cell exhibits stable cycling performance. Further, these results demonstrate that the use of MgO nanopowder or fiber as an additive for thin LLZO is beneficial for high-current density cycling, by improving mechanical properties and microstructure.

25 ENERGY STORAGE↗
DOE OSTI2017

Solvent effects on microstructures and properties of three-dimensional hierarchical TiO{sub 2} microsphere structures synthesized via solvothermal approach

One-step solvothermal method has been proved to be a simple and efficient route to synthesize three-dimensional (3D) hierarchical TiO{sub 2} microsphere structures, but discrepant properties of the solvent media had been claimed as the major factors determining microstructures and properties of the final products. In this study, several typical solvents, including alkane, aromatic hydrocarbons, halohydrocarbon, ketone, organic acid, mono- and dihydric alcohols, were selected to comprehensively investigate the effect of solvents on the morphology, crystal structure, specific surface area, porous property and light harvesting capability of the final products. According to the experimental results, a good interface separating titanium precursor with aqueous phase in the reaction solution, created by non-polar solvents, or polar solvents which are immiscible with titanium precursor, was the decisive factor for the formation of quasi-3D urchin-like TiO{sub 2} microspheres self-assembled from one-dimensional (1D) nanostructures, and concentrated H{sup +} induced by organic acid medium was also helpful. Meanwhile, without the liquid-liquid interface or extremely low solution pH, anatase TiO{sub 2} sphere structures with big specific surface area comprising of nanoparticles or nanosheets would be formed, and performed well in photodegradation of pollutants in water. - Graphical abstract: A good interface separating titanium precursor with aqueous phase is the determining factor to form 3D ordered TiO{sub 2} microspheres self-assembled by 1D nanostructures via solvothermal reaction. Display Omitted - Highlights: • Solvent property is important for the solvothermally synthesized TiO{sub 2} products. • Interface separating titanium precursor with aqueous phase is a determining factor. • Dielectric constant of solvents is also very important. • Low solution pH is helpful for the formation of rod-like building block structures.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Investigations on microstructure, mechanical properties and abrasion resistance of 4wt%Cr-2wt%Mn-2wt%Cu-Fe-B alloy

Highlights: • The microstructure mainly consists of martensite and boride (M{sub 2}B) in the as-cast and heat treated Fe-B alloys, and the M{sub 2}B presents 3D-skeleton continuous-distribution. • After heat treatment, the nucleation and precipitation of secondary borocarbide M{sub 23}(C, B){sub 6} probably take place in an in situ manner within martensite. • The matrix hardness and bulk hardness of Fe-B alloy decrease after heat treatment, this is attributed to the decreasing of B/C concentration of matrix caused by the precipitation of M{sub 23}(C, B){sub 6}. • During the two-body wear process, the wear mechanism of Fe-B alloy is microcutting; with decreasing of hardness of Fe-B alloy, the abrasion resistance of Fe-B alloy decreases, i.e. the heat treatment will decrease the abrasion resistance of Fe-B alloy. - Abstract: The microstructure, mechanical properties and abrasion resistance of Fe-B alloy with 4wt%Cr-2wt%Mn-2wt%Cu addition have been systematically investigated. The results show that the microstructures mainly consist of martensite and boride (M{sub 2}B) in the as-cast and heat treated Fe-B alloys; after heat treatment, the morphology and volume fraction of the M{sub 2}B have little change, meanwhile the nucleation and precipitation of secondary borocarbide M{sub 23}(C, B){sub 6} probably take place in an in situ manner within martensite. Moreover, the M{sub 2}B is identified as chemical formula of Fe{sub 2.04}Cr{sub 0.11}Mn{sub 0.07}(B, C) reflecting body-centred tetragonal (bct) structure, and the secondary borocarbide M{sub 23}(B, C){sub 6} has the stoichiometry of Fe{sub 18.84}Cr{sub 2.84}Mn{sub 0.57}(B, C){sub 6} with face-centred cubic (fcc) structure. After heat treatment, the matrix hardness and bulk hardness of Fe-B alloy decrease owing to the decreasing of B/C concentration of matrix caused by the precipitation of M{sub 23}(C, B){sub 6}, while the fracture toughness of Fe-B alloy increases. Meanwhile, the heat treatment will decrease the wear resistance of Fe-B alloy, i.e. the wear resistance of Fe-B alloy would decrease with reduction of the matrix hardness.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of Heat Treatment on Microstructure, Mechanical Properties, Corrosion Resistance and Cytotoxicity of ZM21 Magnesium Alloy as Biomaterials

The effects of heat treatment on microstructure, mechanical properties, corrosion resistance and cytotoxicity of extruded Mg-2Zn-1Mn (wt.%) alloy were investigated for biomedical application in this study. The extruded alloy was T4 treated at 510 °C for 4 h and T5 treated at 200 °C for 16 h separately. The extruded Mg-Zn-Mn alloy mainly consists of Mg{sub x}Mn{sub y} phases. After T4 treatment, the amount of Mg{sub x}Mn{sub y} phases decreases and average grain size rises from 8 to 24 μm. After T5 treatment, Mg{sub 7}Zn{sub 3} phase newly precipitates along the grain boundaries and the size of grain remains similar. Compared with the T4-treated samples, the extruded and T5-treated samples exhibit higher mechanical properties. The T5-treated samples have an ultimate tensile stress of 273 MPa and an elongation of 19.7%. On the other hand, T4-treated samples present higher corrosion resistance in electrochemical tests. The degradation rates of extruded, T4-treated and T5-treated samples are 0.44 mm/year, 0.48 mm/year and 0.50 mm/year, respectively, in Ringer’s solution at 37 ± 0.2 °C. In addition, T4-treated alloy does not induce toxicity to the L-929 cells in in vitro cytotoxicity test.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of friction stir processing and minor Sc addition on the microstructure, mechanical properties, and damping capacity of 7055 Al alloy

Highlights: • Good mechanical and damping properties were obtained in the 7055 after FSP and Sc addition. • The strengthening and damping mechanisms of FSP 7055(-Sc) were analyzed. • FSP and Sc addition were found to be strategy of preparing 7xxx alloys with well damping and mechanical properties. - Abstract: This study investigated the effects of friction stir processing (FSP) and addition of 0.25% (mass ratio) Sc on the microstructure, mechanical properties, and damping capacity of AA 7055 alloy. Microstructure analyses revealed that a low tool rotation rate of 300 rpm effectively inhibited the grain coarsening in the recrystallization of the alloy during FSP. Sc addition prevented the coarsening of grains and precipitated η phase and the annihilation of dislocations in the FSP AA 7055 alloy. After being subjected to FSP at 300 rpm, the AA 7055 alloy containing Sc exhibited good mechanical and damping properties, which were mainly attributed to the fine recrystallized grain structure, fine precipitated η phase, and large number of nano-sized Al{sub 3}(Sc, Zr) particles located at the grain boundaries and dislocations. This work provides an effective strategy for preparing commercial Al alloys with excellent damping capacity and mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and property tailoring of castable nanostructured alloys through thermomechanical treatments

Three types of microstructures, i.e., tempered-martensite (TM), ferrite (F), and dual-phase (TM + F), were developed in a castable nanostructured alloy that favors a high density of nanoprecipitates compared with the precipitates in current reduced-activation ferritic-martensitic steels. The effect of the distinct microstructures on tensile properties, Charpy impact toughness, and thermal helium desorption behavior was investigated with the full TM structure as a reference. The results indicated that the F domain in the TM + F structure governed the strength and slightly impaired the impact toughness. The full F structure exhibited the highest strength without compromising ductility, but it noticeably diminished impact toughness. All microstructures had a dominant helium desorption peak at ~1070 °C. The higher density of nanoprecipitates and complex boundaries and dislocations in the TM + F structure enhanced the secondary helium desorption peak and extended the shoulder peak, in contrast to the full TM structure with an enlarged desorption peak associated with the ferrite-to-austenite transformation at ~810–850 °C and the full F structure with a dominant desorption peak related to bubble migration at ~1070 °C. These results suggest that components fabricated from functionally graded microstructures could be engineered to exploit the advantages of different microstructures for demanding application requirements.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of the Ce Content on the Magnetic Properties and Microstructure of CeCo{sub 5}-based Sintered Bulk Magnets

CeCo{sub 5}-based magnets have recently attracted much attention due to their moderate magnetic performance and low cost. Nevertheless, there have been few studies on the effects of Ce content on the magnetic properties and microstructures of CeCo{sub 5}-based magnets. In response to this, the magnetic properties of sintered bulk magnets with nominal compositions of Ce(Co{sub 0.73}Cu{sub 0.135}Fe{sub 0.135}){sub z} (z = 4.95, 5.15, 5.35, and 5.55), prepared by the conventional powder metallurgy method, were investigated here. Based on experimental findings, it was shown that Ce(Co{sub 0.73}Cu{sub 0.135}Fe{sub 0.135}){sub 5.15} sintered bulk magnets had comprehensive magnetic properties—maximum energy product of 80 kJ m{sup − 3} (10 MGOe) and intrinsic coercivity (H{sub cj}) of 452 kA m{sup − 1} (5.69 kOe)—superior to those previously reported by us. For z = 5.35 and 5.55, due to the presence of the minor Ce{sub 2}Co{sub 17} phase (which has a Curie temperature (T{sub c}) < 20 °C), magnets had low H{sub cj} values. Based on x-ray diffraction and scanning electron microscopy observations, it was suggested that the volume fraction of the 1:5 matrix phase was the main factor determining the H{sub cj} of CeCo{sub 5}-based sintered bulk magnets obtained with different Ce contents. Furthermore, the importance of the dispersion characteristics of the Ce{sub 2}O{sub 3} phase within the matrix was emphasized. Uniform dispersion of the Ce{sub 2}O{sub 3} phase can significantly improve the overall magnetic performance of CeCo{sub 5}-based magnets.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗