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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Thermal performance and radio-frequency transmissivity of candidate ablation materials for S-band antenna window application on manned spacecraft

A test program was conducted in the MSC 1.5 MW arc-heated facility to evaluate the thermal performance of ablation materials having potential application as radio frequency windows. These tests were conducted for the improvement of omnidirectional antenna operating characteristics during atmospheric reentry. Since a full scale model of the Apollo command service module was available for antenna tests, this mockup was used as a basic for the tests. Test models were subjected to heating conditions simulating the nominal lunar return trajectory (AS-501) and the design trajectories, high heat load and high heating rate. RF measurements were made before and after the arc jet tests to measure attenuation effects due to the thermal degradation of the materials under consideration. The test program demonstrated that additional development is required in materials technology to achieve an ablative system with both good RF transmission characteristics and thermal-structural integrity.

Tillian, D. J.↗

Refurbishment cost study of the thermal protection system of a space shuttle vehicle, phase 2

Labor costs and techniques associated with the refurbishment of representative TPS and their attach concepts suitable for space shuttle application have been identified on the basis of experimental tests. Ablative and reusable surface insulation TPS configurations were designed, fabricated, and tested on a full-scale mockup. The TPS attachment methods investigated included pi-strap, multiple mechanical fasteners, key/keyway, and direct bond concepts. Techniques for performing installation, inspection, repair and replacement of TPS components were studied by examining a variety of shop procedures. Major problem areas associated with these procedures and the designs to which they were applied were analyzed for several significant parameters such as handling, gaskets between joints, repair techniques, ablator plugs, etc. Results of time and motion studies of specific maintenance tasks, simulating operational procedures, were obtained. Using these data, refurbishment labor cost projections were generated for a representative Space Shuttle orbiter.

Haas, D. W.↗

Maintainability design criteria for packaging of spacecraft replaceable electronic equipment.

Maintainability must be designed into long-duration spacecraft and equipment to provide the required high probability of mission success with the least cost and weight. The ability to perform repairs quickly and easily in a space environment can be achieved by imposing specific maintainability design criteria on spacecraft equipment design and installation. A study was funded to investigate and define design criteria for electronic equipment that would permit rapid removal and replacement in a space environment. The results of the study are discussed together with subsequent simulated zero-g demonstration tests of a mockup with new concepts for packaging.

Kappler, J. R.↗

Structural evaluations and dynamic testing of solar electric propulsion components.

Results of an experimental and analytical study of selected Solar Electric Propulsion (SEP) thrust subsystem components are presented. A mass and center-of-mass mockup of an experimental power conditioning (PC) panel was used for the PC structure evaluation. Test environment was based on that specified for prooftesting the Viking spacecraft electronics. Modal frequencies were surveyed over the range of 0-2000 Hz using both conventional test equipment and the holographic interferometry technique. Results of the forced vibration tests point to the need for some additional stiffening to make the structure qualifiable.

Womack, J. R.↗

NAR/NASA CSM 101 Delta critical design review phase 1

The supplemental CSM 101 Delta Critical Design Review (CDR), as associated with the Block II redefinition changes, will be conducted in two phases. Phase 1 is a software review of the drawings, SCN's, and other appropriate documentation. A mockup review of the crew interfaces (only) related to the redefinition changes will follow the software review.

E. M. Clauser↗

Experimental evaluation of the Skylab orbital workshop ventilation system concept

Extensive testing was conducted to evaluate the Orbital Workshop ventilation concept. Component tests were utilized to determine the relationship between operating characteristics at 1 and 0.34 atm. System tests were conducted at 1 atm within the Orbital Workshop full-scale mockup to assess delivered volumetric flow rate and compartment air velocities. Component tests with the Anemostat circular diffusers (plenum- and duct-mounted) demonstrated that the diffuser produced essentially equivalent airflow patterns and velocities in 1- and 0.34-atm environments. The tests also showed that the pressure drop across the diffuser could be scaled from 1 to 0.34 atm using the atmosphere pressure ratio. Fan tests indicated that the performance of a multiple, parallel-mounted fan cluster could be predicted by summing the single-fan flow rates at a given delta P.

Allums, S. L.↗

A high-speed photographic system for flow visualization in a steam turbine

A photographic system was designed to visualize the moisture flow in a steam turbine. Good performance of the system was verified using dry turbine mockups in which an aerosol spray simulated, in a rough way, the moisture flow in the turbine. Borescopes and fiber-optic light tubes were selected as the general instrumentation approach. High speed motion-picture photographs of the liquid flow over the stator blade surfaces were taken using stroboscopic lighting. Good visualization of the liquid flow was obtained. Still photographs of drops in flight were made using short duration flash sources. Drops with diameters as small as 30 micrometers (0.0012 in.) could be resolved. In addition, motion pictures of a spray of water simulating the spray off the rotor blades and shrouds were taken at normal framing rates. Specially constructed light tubes containing small tungsten-halogen lamps were used. Sixteen millimeter photography was used in all cases. Two potential problems resulting from the two-phase turbine flow (attenuation and scattering of light by the fog present and liquid accumulation on the borescope mirrors) were taken into account in the photographic system design but not evaluated experimentally.

Barna, G. J.↗

Space vehicle integrated thermal protection/structural/meteoroid protection system, volume 1

A program was conducted to determine the merit of a combined structure/thermal meteoroid protection system for a cryogenic vehicle propulsion module. Structural concepts were evaluated to identify least weight designs. Thermal analyses determined optimum tank arrangements and insulation materials. Meteoroid penetration experiments provided data for design of protection systems. Preliminary designs were made and compared on the basis of payload capability. Thermal performance tests demonstrated heat transfer rates typical for the selected design. Meteoroid impact tests verified the protection characteristics. A mockup was made to demonstrate protection system installation. The best design found combined multilayer insulation with a truss structure vehicle body. The multilayer served as the thermal/meteoroid protection system.

Bartlett, D. H.↗

Full-scale wind-tunnel investigation of effects of slot spoilers on the aerodynamic characteristics of a light twin-engine airplane

A wind-tunnel investigation has been conducted to determine the effects of slot spoilers on the longitudinal and lateral aerodynamic characteristics of a full-scale mockup of a light twin-engine airplane. The slots were located along the leading edge of the flaps and were used to modulate the flap-induced lift as a possible means of achieving direct lift control. The data showed that the slots were effective in spoiling up to 61 percent of the flap-induced lift, but that an adverse pitching-moment change (nose up) accompanied opening the slots. Opening the slots was found to decrease slightly the downwash angle at the tail and to increase slightly the longitudinal stability of the model.

Verstynen, H. A., Jr.↗

Vibration behavior of fuel-element vibration suppressors for the advanced power reactor

Preliminary shock and vibration tests were performed on vibration suppressors for the advanced power reactor for space application. These suppressors position the fuel pellets in a pin type fuel element. The test determined the effect of varying axial clearance on the behavior of the suppressors when subjected to shock and vibratory loading. The full-size suppressor was tested in a mockup model of fuel and clad which required scaling of test conditions. The test data were correlated with theoretical predictions for suppressor failure. Good agreement was obtained. The maximum difference with damping neglected was about 30 percent. Neglecting damping would result in a conservative design.

Adams, D. W.↗

Wind tunnel tests of a full-scale model of a light twin-engine airplane with fixed auxiliary airfoil or leading-edge slot

An investigation has been conducted by means of wind-tunnel tests of a full-scale mockup of a light twin-engine airplane configuration to determine the effects of outboard partial-span slots and of auxiliary airfoils ahead of the leading edge of the wing in improving aerodynamic characteristics at high angles of attack. Both of the stall-control devices gave considerable improvement in high angle-of-attack characteristics with the auxiliary airfoil giving the more favorable results, but neither device performed as well as might have been expected.

Fink, M. P.↗

Acoustic loads on an externally blown flap system due to impingement of a TF-34 jet engine exhaust

One of the powered lift systems currently being considered for use on STOL vehicles obtains additional lift by impinging the flow of a jet exhaust on the flaps and turning it downward. This direct impingement subjects large areas of the flap to the fluctuating pressure loads of the turbulent jet flow; these loads have the potential for causing high vibration levels and sonic fatigue failures. A test was conducted on a full-scale mockup of an externally blown flap system, which consisted of a TF-34 engine and a section of a wing having a triple-slotted flap. Data were obtained and evaluated on the fluctuating pressures on the flaps and it is the purpose of this paper to present some of the results describing the loads.

Schoenster, J. A.↗

ASTP fluid transfer measurement experiment

The ASTP fluid transfer measurement experiment flight system design concept was verified by the demonstration and test of a breadboard model. In addition to the breadboard effort, a conceptual design of the corresponding flight system was generated and a full scale mockup fabricated. A preliminary CEI specification for the flight system was also prepared.

Fogal, G. L.↗

Design and fabrication of a flexible tunnel for Sortie Laboratory

A program was conducted to update a prototype design and to fabricate a flexible tunnel for a space shuttle/spacelab interface structure. The significant changes in the prototype are as follows: (1) elimination of foam from bladder laminate to increase bladder flexibility, (2) heat treat pulley brackets, bolts, and hinge pin to 160,000 psi minimum tensile strength, and (3) reduction of the meteoroid barrier from 0.5 inch to 0.375 inch. The thermal blanket installation study resulted in developing a method of installation by properly folding the various layers so that a uniform thickness could be maintained under the clamps. A single-lobe mockup was fabricated and cycled open and closed several times with no apparent damage to the blanket.

Source record↗

In-orbit servicing

A concept called the low-cost modular spacecraft, in which the subsystems would be contained in replaceable modules and which would be capable of various applications, is under engineering development. Studies have shown that servicing of such a spacecraft on orbit by the Space Shuttle over an extended lifetime is more economical than three other alternatives: launching replacement satellites on conventional boosters as existing satellites fail, launching replacements by Shuttle, or launching replacement satellites and retrieving malfunctioning satellites by Shuttle. For on-orbit servicing, the Shuttle would use its Remote Manipulator system (RMS) to bring the malfunctioning satellite into its cargo bay. The Flight Support System (FSS) on the Orbiter used for servicing the satellite would include an appendage storage frame, a retention cradle, a positioning platform, a Module Exchange Mechanism (MEM), and a storage magazine. Ground simulations are under way with the Orbiter mockup.

Cepollina, F. J.↗

Skylab EVA system development

EVA hardware design is traced from initial conceptual development to final flight configuration. Major concepts considered during design evolution are identified, and reasons for the acceptance or rejection of these concepts are discussed. An iterative approach to simulations and testing was found useful. Early conceptual efforts concentrated on analyses and normal gravity, low-cost, low-fidelity mockups; later design phases combined normal gravity and neutral buoyancy simulations of increasing fidelity. Restudying after each change consistently drove EVA hardware toward operational and mechanical simplicity.-

Heckman, R. T.↗

Beryllium reflected cavity reactor for UF6 critical experiments

Experiments and theoretical studies are being conducted for NASA on critical assemblies with one-meter diam by one-meter long low-density cores surrounded by a thick beryllium reflector. These assemblies make extensive use of existing nuclear propulsion reactor components, facilities, and instrumentation. Due to excessive porosity in the reflector, the initial critical mass was 19 kg U(93.2). Addition of a 17-cm-thick by 89-cm-diam beryllium flux trap in the cavity reduced the critical mass to 7 kg when all the uranium was in the zone just outside the flux trap. A mockup aluminum UF6 container was placed inside the flux trap and fueled with uranium-graphite elements. Fission distributions and reactivity worths of fuel and structural materials are available. These results will be used to guide the design of a prototype plasma core reactor which will test energy removal by optical radiation.

Jarvis, G. A.↗

Tube-bending scale/protractor

Combination protractor and scale for measuring tube bends has novel pivot that allows tube to remain in contact with scale arms for all bend angles. Device permits rapid and accurate scribing and measurement of mockup fluid lines to obtain production data.

Millett, A. U.↗