Performance comparisons of space borne liquid helium cryostats
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(view graphs)space test of equivalence principle.
Although many well controlled experiments have been conducted to measure the static properties of systems near criticality, few experiments have explored the transport properties in systems driven far away from equilibrium as a phase transition occurs. The cryogenic design of an experiment to study the dynamic aspect of critical phenomena is reported here. Measurements of the thermal gradient across the superfluid (He II)Юormal fluid (He I) interface in helium under microgravity conditions will be performed as a heat flux holds the system away from equilibrium. New technologies are under development for this experiment, which is in the definition phase for a space shuttle flight.
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In addition to the ambient condition tape test, five mechanical tests of the IR-black coating, Ames 24E2, were performed at either liquid helium or liquid nitrogen temperatures. Tensile strain in the coating at liquid nitrogen temperature was measured up to values of 4E-3, both before and after the coating was cycled down to liquid helium temperature. When applied to an aluminum substrate which was then bent in liquid nitrogen, the aluminum substrate always failed (permanently deformed) well before the coating failed. Sinusoidal accelerations up to 45 Gs in liquid nitrogen and 25 Gs in liquid helium did not crack or otherwise visibly damage the coating. Both sinusoidal and random acceleration at about 90 K of a representative baffle vane structure, at frequencies from 10 to 2000 Hz and up to 15 Gs, did not damage the coating, even at the intersection of a baffle with the telescope tube. Thus on a macroscopic level, cryogenic cooling and various levels of acceleration and strain did not affect this coating. However, on a microscopic scale, some loose particles were found associated with several tests. Outgassing data are also given.
In addition to the ambient condition tape test, five mechanical tests of the IR-black coating, Ames 24E2, were performed at either liquid helium or liquid nitrogen teperatures. Tensile strain in the coating at liquid nitrogen temperature was measured up to values of 4E-3, both before and after the coating was cycled down to liquid helium temperature. When applied to an aluminum substrate which was then bent in liquid nitrogen, the aluminum substrate always failed (permanently deformed) well before the coating failed. Sinusoidal accelerations up to 45 Gs in liquid nitrogen and 25 Gs in liquid helium did not crack or otherwise visibly damage the coating. Both sinusoidal and random acceleration at about 90 K of a representative baffle vane structure, at frequencies from 10 to 2000 Hz and up to 15 Gs, did not damage the coating, even at the intersection of a baffle with the telescope tube. Thus on a macroscopic level, cryogenic cooling and various levels of acceleration and strain did not affect this coating. However, on a microscopic scale, some loose particles were found associated with several tests. Outgassing data are also given
At low temperatures (below 5 Kelvin), helium is a liquid with a very low kinematic viscosity. It was proposed that wind tunnels could be built using liquid helium as the test fluid. The primary advantages of such wind tunnels would be a combination of large Reynolds numbers and a relatively small apparatus. It is hoped that this combination will allow the study of high Reynolds number flows in an academic setting. There are two basic types of liquid helium wind tunnels that can be built, corresponding to the two phases of liquid helium. The high temperature phase (between approximately 2 to 5 Kelvin) is called helium 1 and is a Navier-Stokes fluid. There are no unanswered scientific questions about the design or operation of a wind tunnel in the helium 1 phase. The low temperature phase (below approximately 2 Kelvin) of liquid helium is called helium 2. This is a quantum fluid, meaning that there are some properties of helium 2 which are directly due to quantum mechanical effects and which are not observed in Navier-Stokes fluids. The quantum effects that are relevant to this paper are: (1) helium 2 is well described as a superposition of two separate fluids called the superfluid and the normal fluid. The normal-fluid component is a Navier-Stokes fluid and the superfluid is an irrotational Euler fluid; and (2) circulation in the superfluid exists only in quantized vortex filaments. All quantized vortex filaments have identical circulations kappa and core size a. The objective of the research at CTR was to develop an understanding of the microscopic processes responsible for the observed Navier-Stokes behavior of helium 2 flows.
Understanding air propagation and condensation following a catastrophic vacuum break in particle accelerator beamlines cooled by liquid helium is essential for ensuring operational safety. This review summarizes experimental and theoretical work conducted in our cryogenics lab to address this issue. Systematic measurements were performed to study nitrogen gas propagation in uniform copper tubes cooled by both normal liquid helium (He I) and superfluid helium (He II). These experiments revealed a nearly exponential deceleration of the gas front, with stronger deceleration observed in He II-cooled tubes. To interpret these results, a one-dimensional (1D) theoretical model was developed, incorporating gas dynamics, heat transfer, and condensation mechanisms. The model successfully reproduced key experimental observations in the uniform tube system. However, recent experiments involving a bulky copper cavity designed to mimic the geometry of a superconducting radiofrequency (SRF) cavity revealed strong anisotropic flow patterns of nitrogen gas within the cavity, highlighting limitations in extrapolating results from simplified tube geometries to real accelerator beamlines. To address these complexities, we outline plans for systematic studies using tubes with multiple bulky cavities and the development of a two-dimensional (2D) model to simulate gas dynamics in these more intricate configurations. As a result, these efforts aim to provide a comprehensive understanding of vacuum breaks in particle accelerators and improve predictive capabilities for their operational safety.
A number of future space missions require liquid helium for cooling scientific payloads. These missions will require the long term storage and resupply of liquid helium at temperatures of 1.4 - 2.1 Kelvin. In addition, some of the proposed instruments will require refrigeration to temperatures as low as 50 mK. A variety of liquid helium based refrigerator systems could provide this subkelvin cooling. The status of helium storage and refrigeration technologies and of several alternative technologies is presented here along with areas where further research and development are needed. (Helium resupply technologies are the topic of another presentation at this symposium). The technologies covered include passive and dynamic liquid helium storage, alternatives to liquid helium storage, He -3 refrigerators, He -3/He -4 dilution refrigerators, and alternative sub-kelvin coolers.
A number of space flight experiments and entire facilities require superfluid helium as a coolant. Among these are the Space Infrared Telescope Facility (SIRTF), the Large Deployable Reflector (LDR), the Advanced X-ray Astrophysics Facility (AXAF), the Particle Astrophysics Magnet Facility (PAMF or Astromag), and perhaps even a future Hubble Space Telescope (HST) instrument. Because these systems are required to have long operational lifetimes, a means to replenish the liquid helium, which is exhausted in the cooling process, is required. The most efficient method of replenishment is to refill the helium dewars on orbit with superfluid helium (liquid helium below 2.17 Kelvin). To develop and prove the technology required for this liquid helium refill, a program of ground and flight testing was begun. The flight demonstration is baselined as a two flight program. The first, described in this paper, will prove the concepts involved at both the component and system level. The second flight will demonstrate active astronaut involvement and semi-automated operation. The current target date for the first launch is early 1991.
The experiments were conducted at Glenn's Small Multipurpose Research Facility (SMIRF, ref. 5). The experimental setup was placed in the facility's vacuum tank to prevent heat leaks and subsequent boiloff of the liquid helium. Supporting systems maintained the temperature and pressure of the liquid helium bath where the solid particles were created. Solid hydrogen particle formation was tested from February 23 to April 2, 2001. Millimeter-sized solid-hydrogen particles were formed in a Dewar of liquid helium as a prelude to creating atomic fuels and propellants for aerospace vehicles. Atomic fuels or propellants are created when atomic boron, carbon, or hydrogen is stored in solid hydrogen particles. The current testing characterized the solid hydrogen particles without the atomic species, as a first step to creating a feed system for the atomic fuels and propellants. This testing did not create atomic species, but only sought to understand the solid hydrogen particle formation and behavior in the liquid helium. In these tests, video images of the solid particle formation were recorded, and the total mass flow rate of the hydrogen was measured. The mass of hydrogen that went into the gaseous phase was also recorded using a commercially available residual gas analyzer. The temperatures, pressures, and flow rates of the liquids and gases in the test apparatus were recorded as well. Testing conducted in 1999 recorded particles as small as 2 to 5 mm in diameter. The current testing extended the testing conditions to a very cold Dewar ullage gas of about 20 to 90 K above the 4 K liquid helium. With the very cold Dewar gas, the hydrogen freezing process took on new dimensions, in some cases creating particles so small that they seemed to be microscopic, appearing as infinitesimally small scintillations on the videotaped images.
A centrifugal pump was developed for the efficient and reliable transfer of liquid helium in space. The pump can be used to refill cryostats on orbiting satellites which use liquid helium for refrigeration at extremely low temperatures. The pump meets the head and flow requirements of on-orbit helium transfer: a flow rate of 800 L/hr at a head of 128 J/kg. The overall pump efficiency at the design point is 0.45. The design head and flow requirements are met with zero net positive suction head, which is the condition in an orbiting helium supply Dewar. The mass transfer efficiency calculated for a space transfer operation is 0.99. Steel ball bearings are used with gas fiber-reinforced teflon retainers to provide solid lubrication. These bearings have demonstrated the longest life in liquid helium endurance tests under simulated pumping conditions. Technology developed in the project also has application for liquid helium circulation in terrestrial facilities and for transfer of cryogenic rocket propellants in space.
The X-ray Spectrometer (XRS) instrument on the Advanced X-ray Astrophysics Facility (AXAF) will use X-ray detectors that operate at 0.1 K. The detectors will be maintained at 0.1 K by an Adiabatic Demagnetization Refrigerator (ADR) that operates inside a liquid helium dewar. The ADR rejects approximately 2 mW of heat to the stored liquid helium. With this low instrument heat load, the liquid helium dewar will have a long lifetime if the parasitic heat load on the helium from the surrounding warm facility is minimized. Spaceborne helium dewars typically use up to 3 vapor cooled shields to intercept the parasitic heat load. The XRS will add mechanical coolers to provide additional cooling to the outer vapor cooled shield. The cryogenic system consists of an ADR, a liquid helium dewar, mechanical coolers, and a thermal strap to connect the coolers to the dewar. The lifetime of the stored cryogen is calculated to be up to 5 years. This cryogenic system is described, with particular attention given to the dewar, mechanical cooler, and ADR design, testing, and trade studies. A breadboard ADR is presently being fabricated and tested. The status of the construction and testing of this breadboard will be described.
Solid hydrogen particles have been selected as a means of storing atomic propellants in future launch vehicles (refs. 1 to 2). In preparation for this, hydrogen particle formation in liquid helium was tested experimentally. These experiments were conducted to visually characterize the particles and to observe their formation and molecular transformations (aging) while in liquid helium. The particle sizes, molecular transformations, and agglomeration times were estimated from video image analyses. The experiments were conducted at the NASA Glenn Research Center in the Supplemental Multilayer Insulation Research Facility (SMIRF, ref. 3). The facility has a vacuum tank, into which the experimental setup was placed. The vacuum tank prevented heat leaks and subsequent boiloff of the liquid helium, and the supporting systems maintained the temperature and pressure of the liquid helium bath where the solid particles were created. As the operation of the apparatus was developed, the hydrogen particles were easily visualized. The figures (ref. 1) show images from the experimental runs. The first image shows the initial particle freezing, and the second image shows the particles after the small particles have agglomerated. The particles finally all clump, but stick together loosely. The solid particles tended to agglomerate within a maximum of 11 min, and the agglomerate was very weak. Because the hydrogen particles are buoyant in the helium, the agglomerate tends to compact itself into a flat pancake on the surface of the helium. This pancake agglomerate is easily broken apart by reducing the pressure above the liquid. The weak agglomerate implies that the particles can be used as a gelling agent for the liquid helium, as well as a storage medium for atomic boron, carbon, or hydrogen. The smallest particle sizes that resulted from the initial freezing experiments were about 1.8 mm. About 50 percent of the particles formed were between 1.8 to 4.6 mm in diameter. These very small particle sizes are encouraging for future formation experiments, where simpler operations will reduce the costs of production.
A liquid helium-cooled p-channel enhancement mode MOSFET, the 3N167, is found to have sufficiently low noise for use as a preamplifier with helium-cooled bolometers that are used in infrared astronomy. Its characteristics at 300, 77, and 4.2 K are presented. It is also shown to have useful application with certain photoconductive and photovoltaic infrared detectors.
A cryogenic pressure-box test machine has been designed and is being developed to test full-scale reusable-launch-vehicle cryogenic-tank panels. This machine is equipped with an internal pressurization system, a cryogenic cooling system, and a heating system to simulate the mechanical and thermal loading conditions that are representative of a reusable-launch-vehicle mission profile. The cryogenic cooling system uses liquid helium and liquid nitrogen to simulate liquid hydrogen and liquid oxygen tank internal temperatures. A quartz lamp heating system is used for heating the external surface of the test panels to simulate cryogenic-tank external surface temperatures during re-entry of the launch vehicle. The pressurization system uses gaseous helium and is designed to be controlled independently of the cooling system. The tensile loads in the axial direction of the test panel are simulated by means of hydraulic actuators and a load control system. The hoop loads in the test panel are reacted by load-calibrated turnbuckles attached to the skin and frame elements of the test panel. The load distribution in the skin and frames can be adjusted to correspond to the tank structure by using these turnbuckles. The seal between the test panel and the cryogenic pressure box is made from a reinforced Teflon material which can withstand pressures greater than 52 psig at cryogenic temperatures. Analytical results and tests on prototype test components indicate that most of the cryogenic-tank loading conditions that occur in flight can be simulated in the cryogenic pressure-box test machine.
A cryogenic pressure-box test machine has been designed and is being developed to test full-scale reusable launch vehicle cryogenic-tank panels. This machine is equipped with an internal pressurization system, a cryogenic cooling system, and a heating system to simulate the mechanical and thermal loading conditions that are representative of a reusable launch vehicle mission profile. The cryogenic cooling system uses liquid helium and liquid nitrogen to simulate liquid hydrogen and liquid oxygen tank internal temperatures. A quartz lamp heating system is used for heating the external surface of the test panels to simulate cryogenic-tank external surface temperatures during re-entry of the launch vehicle. The pressurization system uses gaseous helium and is designed to be controlled independently of the cooling system. The tensile loads in the axial direction of the test panel are simulated by means of hydraulic actuators and a load control system. The hoop loads in the test panel are reacted by load-calibrated turnbuckles attached to the skin and frame elements of the test panel. The load distribution in the skin and frames can be adjusted to correspond to the tank structure by using these turnbuckles. The seal between the test panel and the cryogenic pressure box is made from a reinforced Teflon material which can withstand pressures greater than 52 psig at cryogenic temperatures. Analytical results and tests on prototype test components indicate that most of the cryogenic-tank loading conditions that occur in flight can be simulated in the cryogenic pressure-box test machine.