Universal inverted flexure
Flexure block fabricated from single piece of material minimizes effect of temperature changes and prevents overstressing of the flexing element.
Hadland, W. O.↗
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Miniature intermittent contact switch
Design of electric switch for providing intermittent contact is presented. Switch consists of flexible conductor surrounding, but separated from, fixed conductor. Flexing of outside conductor to contact fixed conductor completes circuit. Advantage is small size of switch compared to standard switches.
Sword, A.↗
Ride comfort control in large flexible aircraft
The problem of ameliorating the discomfort of passengers on a large air transport subject to flight disturbances is examined. The longitudinal dynamics of the aircraft, including effects of body flexing, are developed in terms of linear, constant coefficient differential equations in state variables. A cost functional, penalizing the rigid body displacements and flexure accelerations over the surface of the aircraft is formulated as a quadratic form. The resulting control problem, to minimize the cost subject to the state equation constraints, is of a class whose solutions are well known. The feedback gains for the optimal controller are calculated digitally, and the resulting autopilot is simulated on an analog computer and its performance evaluated.
Warren, M. E.↗
Multilayer insulation materials for reusable space vehicles.
Results of an extensive study conducted to evaluate multilayer insulation (MLI) materials suitable for repeated space vehicle operation are presented. Materials studied were radiation shields, shield spacers, blanket face sheets, fasteners, and adhesives. The Superfloc MLI concept - Kapton shields goldized on both sides as the radiation barrier with Dacron flock tufts as the spacers - appeared to be an excellent MLI for reusable cryogenic tankage. Superfloc configurations consisting of various combinations of film, spacer, and adhesive materials were manufactured and tested. Tensile, flexing, expansion, and cycling tests were performed on goldized Kapton and Mylar Superfloc and Beta glass reinforced Pyre ML face sheet material. A face sheet material that retains its shape was developed. Polyphenylene oxide material was selected for fabricating lightweight twin and tri-pin fasteners, together with grommets, face sheets, and reinforcement slabs. Measured material thermal conductivity values are tabulated.
Leonhard, K. E.↗
Thermal excursion can cause bond problems.
The purpose of this paper is to illustrate the failure mode caused by thermal deformation and how thermal deformation affects bond integrity. Wege bonding in small-signal transistors, microcircuits and LSI circuits is the subject of this work. Repeated switching of the devices between high and low power at a rate that allows thermal expansion and contraction in the interconnecting wire causes the wire to flex at the point of reduced cross-sectional area until finally the wire breaks due to metal fatigue. It was observed that the thermal deformation was related to many factors such as device power dissipation, current density in the wire, wi *e dress and length, thermal time constant and frequency of operation.
Nowakowski, M. F.↗
Leak detector-measurer
Detector locates leaks from inside pressurized cabins. Head is placed flush against area being tested. Should leak be present, most air inside detector housing will escape. Diaphragm will then flex into chamber and push electrical contact together, closing circuit and turning on warning light.
Sawyer, J. T.↗
Space nuclear system expansion joints
The engineering, design, and fabrication status of the expansion joint unit (EJU) to be employed in the NaK primary coolant piping loop of the 5-kwe Reactor thermoelectric system are described. Four EJU's are needed in the NaK primary coolant piping loop. The four EJU's which will be identical, utilize bellows as the flexing member, are hermetically sealed, and provide double containment. The bellows are of a nested-formed design, and are to be constructed of 1-ply thickness of 0.010-in. Inconel 718. The EJU's provide a minimum piping load margin of safety of +0.22.
Whitaker, W. D.↗
Space nuclear system volume accumulator development (SNAP program)
The engineering, design, and fabrication status of the volume accumulator units to be employed in the NaK primary and secondary coolant loops of the 5-kwe reactor thermoelectric system are described. Three identical VAU's are required - two for the primary coolant loop, and one for the secondary coolant loop. The VAU's utilize nested-formed bellows as the flexing member, are hermetically sealed, provide double containment and utilize a combination of gas pressure force and bellows spring force to obtain the desired pressure regulation of the coolant loops. All parts of the VAU, except the NaK inlet tube, are to be fabricated from Inconel 718.
Whitaker, W. D.↗
Therapeutic hand-exercising device with cycling pressure value
Device exercises hands of persons whose fingers are generally straight and need to be flexed inward toward palms of hands. Device is extremely simple in design, which reduces costs, and fits all hand sizes. Patient can instantly free hand from device by pulling flap free from wrist of straps.
Barthlome, D. E.↗
Investigation of Kevlar fabric based materials for use with inflatable structures
Design, manufacture and testing of laminated and coated composite materials incorporating a structural matrix of Kevlar are reported in detail. The practicality of using Kevlar in aerostat materials is demonstrated and data are provided on practical weaves, lamination and coating particulars, rigidity, strength, weight, elastic coefficients, abrasion resistance, crease effects, peel strength, blocking tendencies, helium permeability, and fabrication techniques. Properties of the Kevlar based materials are compared with conventional, Dacron reinforced counterparts. A comprehensive test and qualification program is discussed and quantitative biaxial tensile and shear test data are provided. The investigation shows that single ply laminates of Kevlar and plastic films offer significant strength to weight improvements, are less permeable than two ply coated materials, but have a lower flex life.
Niccum, R. J.↗
Small scale model static acoustic investigation of hybrid high lift systems combining upper surface blowing with the internally blown flap
A static acoustic and propulsion test of a small radius Jacobs-Hurkamp and a large radius Flex Flap combined with four upper surface blowing (USB) nozzles was performed. Nozzle force and flow data, flap trailing edge total pressure survey data, and acoustic data were obtained. Jacobs-Hurkamp flap surface pressure data, flow visualization photographs, and spoiler acoustic data from the limited mid-year tests are reported. A pressure ratio range of 1.2 to 1.5 was investigated for the USB nozzles and for the auxiliary blowing slots. The acoustic data were scaled to a four-engine STOL airplane of roughly 110,000 kilograms or 50,000 pounds gross weight, corresponding to a model scale of approximately 0.2 for the nozzles without deflector. The model nozzle scale is actually reduced to about .17 with deflector although all results in this report assume 0.2 scale factor. Trailing edge pressure surveys indicated that poor flow attachment was obtained even at large flow impingement angles unless a nozzle deflector plate was used. Good attachment was obtained with the aspect ratio four nozzle with deflector, confirming the small scale wind tunnel tests.
Cole, T. W.↗
Analysis of RAE-1 inversion
The RAE-1 spacecraft inversion performed October 31, 1972 is described based upon the in-orbit dynamical data in conjunction with results obtained from previously developed computer simulation models. The computer simulations used are predictive of the satellite dynamics, including boom flexing, and are applicable during boom deployment and retraction, inter-phase coast periods, and post-deployment operations. Attitude data, as well as boom tip data, were analyzed in order to obtain a detailed description of the dynamical behavior of the spacecraft during and after the inversion. Runs were made using the computer model and the results were analyzed and compared with the real time data. Close agreement between the actual recorded spacecraft attitude and the computer simulation results was obtained.
Hedland, D. A.↗
Cost saving synergistic shaft seal
Segmented carbon rings, used to replace elastomeric seal lip, provide resistance to high temperatures generated in lubricating film. Machining and close manufacturing tolerances of conventional segmented seal are avoided by mounting segmented rings in elastomeric flex section.
Ludwig, L. P.↗
Thermo/structural design considerations to achieve the Large Space Telescope line-of-sight requirements
The Large Space Telescope (LST) which is scheduled for launch in 1982, is a long-life, precision-pointing, earth-orbiting satellite requiring a structural system that provides high dimensional stability, minimum thermal distortion, and minimum response to onboard dynamic environments (e.g., reaction wheels). The results of a detailed thermostructural finite element computer analysis show that the telescope structure, even though fabricated from a material with a zero coefficient of thermal expansion, must be isolated from the external structure by a three-point support (flex joints or spherical bearings will accomplish this). Other thermo/structural analysis of the metering structure showed that second-order deformations have a significant effect on the alignment of the primary and secondary mirrors.
Tenerelli, D. J.↗
The effects of flow separation on shuttle dynamics and aeroelastic stability
The effects of flow separation on the dynamic and aeroelastic stability of various shuttle configurations have been investigated. Flow separation is shown to affect the aeroelastic stability of the 747/Orbiter yaw modes, the orbiter dynamic stability and possibly the aeroelastic stability of the wing torsional mode, and to dominate both the dynamic and aeroelastic stability of the launch configuration. Limit cycle oscillations of certain launch configuration modes are the result of sudden flow separation. The limit cycle oscillations threaten the structural integrity in two ways: (1) by outright overstressing of the structure due to large modal deflection, (2) by fatigue due to the continued flexing of the structure. Fatigue is a more significant consideration for the reusable (100 flights) shuttle than it has been for previous space boosters.
Reding, J. P.↗
Evacuated load-bearing high performance insulation study
A light weight, vacuum jacketed, load bearing cryogenic insulation system was developed and tested on a 1.17-m (46-in.) spherical test tank. The vacuum jacket consists of 0.08 mm (0.003 in.) thick 321 stainless steel formed into a wedge design that allows elastic jacket movements as the tank shrinks (cools) or expands (warms up or is pressurized). Hollow glass spheres, approximately 80 micrometers in diameter with a bulk density of 0.069 g/cc (4.3 lb cubic foot), provide the insulating qualities and one atmosphere load bearing capability required. The design, fabrication, and test effort developed the manufacturing methods and engineering data needed to scale the system to other tank sizes, shapes, and applications. The program demonstrated that thin wall jackets can be formed and welded to maintain the required vacuum level of .013 Pa yet flex elastically for multiple reuses. No significant shifting or breakage of the microspheres occurred after 13 simulated Space Tug flight cycles on the test tank and a hundred 1 atmosphere load cycles in a flat plate calorimeter. The test data were then scaled to the Space Tug LO2 and LH2 tanks, and weight, thermal performance, payload performance, and costs were compared with a helium purged multilayer insulation system.
Parmley, R. T.↗
Space Shuttle nozzle review
Two Space Shuttle solid propellant rocket motor (SRM) nozzles have been tested, both successfully. This paper summarizes the results of these tests. The SRM nozzle was designed and fabricated at the Wasatch Division of Thiokol Corporation. It is over 13 ft. long, has a 54.43 in. initial throat diameter, and weighs over 11 tons. A flex bearing is employed for thrust vector control. Design and acceptance testing summaries are presented, along with the post-test results, erosion and actuation data.
Canfield, A.↗
Flexible sliding seal
Circular seal both slides and flexes to accomodate relative motion between two sealed members. Originally developed for Space Shuttle orbiter, it contains sliding seal to accommodate engine gimbaling and flexible seal that absorbs forward motion at high thrust of engine heat shield relative to airframe. Other possible applications are in support structures of heavy machinery and vehicle engines. Flexible sliding seal is ring about 7 feet in diameter and can withstand temperatures up to 1,600 F.
Wallenhorst, E. L.↗