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NASA NTRS2022

Overview of Contamination Control for the James Webb Space Telescope Launch Campaign

The James Webb Space Telescope (JWST) is a large, infrared space telescope operating at Lagrange point 2. JWST is a joint effort between NASA, ESA, and CSA and was launched from the Centre Spatial Guyanais (CSG) on an Ariane 5 rocket in December 2021. The three-month launch campaign utilized enhanced contamination controls to meet JWST’s strict cleanliness requirements. Prior to launch, JWST was permitted to only be exposed to ISO Class 7 cleanrooms, whereas the processing facilities at CSG are ISO Class 8. NASA, ESA, Arianespace, and CNES implemented temporary upgrades to the nominal contamination control operations for the launch campaign unique to JWST, including the use of vetted, portable High Efficiency Particulate Air (HEPA) filter walls, pre-entrance cleanliness acceptance surveys of each facility and the intra-plant transporter, tightened cleanroom protocols, upgraded garmenting and laundering techniques, cleaning of Self-Contained Atmospheric Protection Ensemble (SCAPE) suits, increased maintenance, staffed pre-cleaning stations, adaptation of the house purge network, and a contamination control enclosure atop the Ariane 5 launcher prior to fairing encapsulation. The Ariane 5 fairing interior and Vehicle Equipment Bay membrane also received multiple cleanings, detailed inspections, and verification sampling to achieve necessary cleanliness levels. The fairing itself was specially sealed to protect the inner environment with just a small, doored porthole accessible via diving board for final closeout of the purge interface. All these enhancements together allowed JWST to meet its contamination requirements for launch, ensuring successful post-separation deployments and mission science.

James Webb Space Telescope, launch, contamination,↗

NASA NTRSDate not supplied

Chemical Challenge Tests on ISS Fire Cartridges

Following a confirmed combustion event onboard the International Space Station (ISS), crewmembers will don Emergency Masks, each fitted with 2 ISS fire cartridge filters. As the crewmember breathes through the filters, combustion products in the cabin air are either filtered or catalyzed by the fire cartridge media to minimize crew exposure to harmful levels of contaminants. Rigorous certification, acceptance, and surveillance programs for the fire cartridges ensure that each lot meets stringent performance requirements during the beginning of and throughout the service life of the cartridges. In accordance with the Quality/Acceptance Test Plan, multiple fire cartridges from each lot undergo chemical challenge tests, with each test lasting 2.5 hours and involving one or more chemicals at specified concentrations. These tests are conducted at specific temperatures, humidity levels, and gas flow rates intended to mimic the worst-case conditions for fire cartridge performance. These challenge tests are conducted by the Environmental Chemistry Laboratory at the NASA Lyndon B. Johnson Space Center. The majority of the challenge tests focus on carbon monoxide (CO), but other gases include hydrogen cyanide (HCN), hydrogen chloride (HCl), cyclohexane, acrolein, and acetaldehyde. A fire cartridge is exposed to the test gas in a test chamber at the specified conditions and the outlet is monitored for breakthrough during the 2.5-hour test. This paper will briefly introduce fire cartridges and how they work, then discuss details of the challenge gas delivery and exposure system, breakthrough monitoring methods, and discussion of issues that have arisen during the course of the test program. Although the focus of this paper will be on the conduction of the challenge tests, a general summary of the performance of the fire cartridges will be provided.

Fire Cartridge↗

NASA NTRSDate not supplied

Chemical Challenge Tests on ISS Fire Cartridges

Following a confirmed combustion event onboard the International Space Station (ISS), crew members will don Emergency Masks, each fitted with 2 ISS fire cartridge filters. As the crew member breathes through the filters, combustion products in the cabin air are either filtered or catalyzed by the fire cartridge media to minimize crew exposure to harmful levels of contaminants. Rigorous certification, acceptance, and surveillance programs for the fire cartridges ensure that each lot meets stringent performance requirements throughout the service life of the cartridges. In accordance with the Quality/Acceptance Test Plan, multiple fire cartridges from each lot undergo chemical challenge tests involving one or more chemicals at specified concentrations. These tests are conducted at specific temperatures, humidity levels, and gas flow rates intended to mimic the worst-case conditions for fire cartridge performance. These challenge tests are conducted by the Environmental Chemistry- Laboratory at the NASA Lyndon B. Johnson Space Center. Many of the challenge tests focus on carbon monoxide (CO), but other gases include hydrogen cyanide (HCN), hydrogen chloride (HCl), cyclohexane, acrolein, ammonia (NH3), and acetaldehyde. A fire cartridge is exposed to the test gas in a chamber at the specified conditions, and the outlet is monitored for breakthrough during the 2.5-hour test. This paper will briefly introduce fire cartridges and how they work and will then discuss details of the challenge gas delivery and exposure system, breakthrough monitoring methods, and discussion of issues that have arisen during the course of the test program. Although the focus of this paper will be on the challenge tests, a general summary of the performance of the fire cartridges will also be provided.

Cristina M. Muko↗

NASA NTRS2015

System and Apparatus for Filtering Particles

A modular pre-filtration apparatus may be beneficial to extend the life of a filter. The apparatus may include an impactor that can collect a first set of particles in the air, and a scroll filter that can collect a second set of particles in the air. A filter may follow the pre-filtration apparatus, thus causing the life of the filter to be increased.

Agui, Juan H.↗

NASA NTRS2018

System and Apparatus for Filtering Particles

Agui, Juan H.↗

NASA NTRS2004

Air Separation Using Hollow Fiber Membranes

The NASA Glenn Research Center in partnership with the Ohio Aerospace Institute provides internship programs for high school and college students in the areas of science, engineering, professional administrative, and other technical areas. During the summer of 2004, I worked with Dr. Clarence T. Chang at NASA Glenn Research Center s combustion branch on air separation using hollow fiber membrane technology. . In light of the accident of Trans World Airline s flight 800, FAA has mandated that a suitable solution be created to prevent the ignition of fuel tanks in aircrafts. In order for any type of fuel to ignite, three important things are needed: fuel vapor, oxygen, and an energy source. Two different ways to make fuel tanks less likely to ignite are reformulating the fuel to obtain a lower vapor pressure for the fuel and or using an On Board Inert Gas Generating System (OBIGGS) to inert the Central Wing Tank. goal is to accomplish the mission, which means that the Air Separation Module (ASM) tends to be bulky and heavy. The primary goal for commercial aviation companies is to transport as much as they can with the least amount of cost and fuel per person, therefore the ASM must be compact and light as possible. The plan is to take bleed air from the aircraft s engines to pass air through a filter first to remove particulates and then pass the air through the ASM containing hollow fiber membranes. In the lab, there will be a heating element provided to simulate the temperature of the bleed air that will be entering the ASM and analysis of the separated air will be analyzed by a Gas Chromatograph/Mass Spectrometer (GC/MS). The GUMS will separate the different compounds in the exit streams of the ASM and provide information on the performance of hollow fiber membranes. Hopefully I can develop ways to improve efficiency of the ASM. different types of jet fuel were analyzed and data was well represented on SAE Paper 982485. Data consisted of the concentrations of over 300 different hydrocarbons commonly found in JP- 8, Jet A, and JP-5 fuels. I researched the major hydrocarbons that has a concentration of greater than 50 parts per million and found the vapor pressure data coefficients for a specific temperature range. The coefficients were applied to Antoine s Equation and Riedel's Equation to calculate the vapor pressures for that specific hydrocarbon in the specific temperature range. With the vapor pressure data scientists can formulate a fuel composition that has a lower vapor pressure profile, therefore making jet fuels less flammable. work, learn how to operate and examine the data from Gas Chromatograph and Mass Spectrometer, and develop new ways in applying hollow fiber membrane technology to other areas of environmental engineering. The United States military currently uses air separation technology and their primary The other side of making air travel safer is to reformulate the fuel. Analyses of three My goal this summer is to learn about hollow fiber membrane technologies and how they

Huang, Stephen E.↗

NASA NTRS1992

Space Shuttle crew compartment debris-contamination

Remedial actions undertaken to reduce debris during manned flights and ground turnaround operations at Kennedy Space Center and Palmdale are addressed. They include redesign of selected ground support equipment and Orbiter hardware to reduce particularization/debris generation; development of new detachable filters for air-cooled avionics boxes; application of tape-on screens to filter debris; and implementation of new Orbiter maintenance and turnaround procedures to clean filters and the crew compartment. Most of these steps were implemented before the return-to-flight of STS-26 in September 1988 which resulted in improved crew compartment habitability and less potential for equipment malfunction.

Goodman, Jerry R.↗

NASA NTRS2010

Contamination Impact of Station Brush Fire on Cleanroom Facilities

Brush and forest fires, both naturally occurring and anthropogenic in origin, in proximity to space flight hardware processing facilities raise concerns about the threat of contamination resulting from airborne particulate and molecular components of smoke. Perceptions of the severity of the threat are possibly heightened by the high sensitivity of the human sense of smell to some components present in the smoke of burning vegetation.On August 26th, 2009, a brushfire broke out north of Pasadena, California, two miles from the Jet Propulsion Laboratory. The Station Fire destroyed over 160,000 acres, coming within a few hundred yards of JPL. Smoke concentrations on Lab were very heavy over several days. All Lab operations were halted, and measures were taken to protect personnel, critical hardware, and facilities. Evaluation of real-time cleanroom monitoring data, visualinspection of facilities, filter systems, and analysis of surface cleanliness samples revealed facility environments andhardware were minimally effected.Outside air quality easily exceeded Class Ten Million. Prefilters captured most large ash and soot; multi-stage filtration greatly minimized the impact on the HEPA/ULPA filters. Air quality in HEPA filtered spacecraft assembly cleanrooms remained within Class 10,000 specification throughout. Surface cleanliness was inimally affected, as large particles were effectively removed from the airstream, and sub-micron particles have extremely long settling rates. Approximate particulate fallout within facilities was 0.00011% area coverage/day compared to 0.00038% area coverage/day during normal operations. Deposition of condensable airborne components, as measured in real time, peaked at approximately1.0 ng/cm2/day compared to 0.05 ng/cm2/day nominal.

airborne particulate contamination↗

NASA NTRS1975

Copper emissions from a high volume air sampler

High volume air samplers (hi vols) are described which utilize a brush-type electric motor to power the fans used for pulling air through the filter. Anomalously high copper values were attributed to removal of copper from the commutator into the air stream due to arcing of the brushes and recirculation through the filter. Duplicate hi vols were set up under three operating conditions: (1) unmodified; (2) gasketed to prevent internal recirculation; and (3) gasketed and provided with a pipe to transport the motor exhaust some 20 feet away. The results of 5 days' operation demonstrate that hi vols can suddenly start emitting increased amounts of copper with no discernible operational indication, and that recirculation and capture on the filter can take place. Copper levels found with hi vols whose exhaust was discharged at a distance downwind were among the lowest found, and apparently provides a satisfactory solution to copper contamination.

King, R. B.↗

NASA NTRS1975

Development and testing of a portable wind sensitive directional air sampler

A portable wind sensitive directional air sampler was developed as part of an air pollution source identification system. The system is designed to identify sources of air pollution based on the directional collection of field air samples and their analysis for TSP and trace element characteristics. Sources can be identified by analyzing the data on the basis of pattern recognition concepts. The unit, designated Air Scout, receives wind direction signals from an associated wind vane. Air samples are collected on filter slides using a standard high volume air sampler drawing air through a porting arrangement which tracks the wind direction and permits collection of discrete samples. A preset timer controls the length of time each filter is in the sampling position. At the conclusion of the sampling period a new filter is automatically moved into sampling position displacing the previous filter to a storage compartment. Thus the Air Scout may be set up at a field location, loaded with up to 12 filter slides, and left to acquire air samples automatically, according to the wind, at any timer interval desired from 1 to 30 hours.

Deyo, J.↗

NASA NTRS2017

Exploration Mission Particulate Matter Filtration Technology Performance Testing in a Simulated Spacecraft Cabin Ventilation System

Human deep space exploration missions will require advances in long-life, low maintenance airborne particulate matter filtration technology. As one of the National Aeronautics and Space Administrations (NASA) developments in this area, a prototype of a new regenerable, multi-stage particulate matter filtration technology was tested in an International Space Station (ISS) module simulation facility. As previously reported, the key features of the filter system include inertial and media filtration with regeneration and in-place media replacement techniques. The testing facility can simulate aspects of the cabin environment aboard the ISS and contains flight-like cabin ventilation system components. The filtration technology test article was installed at the inlet of the central ventilation system duct and instrumented to provide performance data under nominal flow conditions. In-place regeneration operations were also evaluated. The real-time data included pressure drop across the filter stages, process air flow rate, ambient pressure, humidity and temperature. In addition, two video cameras positioned at the filtration technology test articles inlet and outlet were used to capture the mechanical performance of the filter media indexing operation under varying air flow rates. Recent test results are presented and future design recommendations are discussed.

particulate matter filtration↗

NASA NTRS1992

Differential correction technique for removing common errors in gas filter radiometer measurements

The Measurement of Air Pollution from Satellites (MAPS) gas filter radiometer experiment was designed to measure CO mixing ratios in the earth's atmosphere. MAPS also measures N2O to provide a reference channel for the atmospheric emitting temperature and to detect the presence of clouds. In this paper we formulate equations to correct the radiometric signals based on the spatial and temporal uniformity of the N2O mixing ratio in the atmosphere. Results of an error study demonstrate that these equations reduce the error in inferred CO mixing ratios. Subsequent application of the technique to the MAPS 1984 data set decreases the error in the frequency distribution of mixing ratios and increases the number of usable data points.

Wallio, H. A.↗

DOE OSTI2025

Parametric Analysis of Holdup in HEPA Filters

This technical document (TECH) contains an analysis of several conditions deemed credible for plutonium oxide buildup in high-efficiency air particulate (HEPA) filters to determine the effect of holdup inside the filter on reactivity. This document is performed in accordance with NCS-AP-005, R3 [Ref. (1)].

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

DOE OSTI2024

Comparing Gravity Waves in a Kilometer‐Scale Run of the IFS to AIRS Satellite Observations and ERA5

Abstract Atmospheric gravity waves (GWs) impact the circulation and variability of the atmosphere. Sub‐grid scale GWs, which are too small to be resolved, are parameterized in weather and climate models. However, some models are now available at resolutions at which these waves become resolved and it is important to test whether these models do this correctly. In this study, a GW resolving run of the European Center for Medium‐Range Weather Forecasts (ECMWF) Integrated Forecasting System (IFS), run with a 1.4 km average grid spacing (TCo7999 resolution), is compared to observations from the Atmospheric Infrared Sounder (AIRS) instrument, on NASA's Aqua satellite, to test how well the model resolves GWs that AIRS can observe. In this analysis, nighttime data are used from the first 10 days of November 2018 over part of Asia and surrounding regions. The IFS run is resampled with AIRS's observational filter using two different methods for comparison. The ECMWF ERA5 reanalysis is also resampled as AIRS, to allow for comparison of how the high resolution IFS run resolves GWs compared to a lower resolution model that uses GW drag parametrizations. Wave properties are found in AIRS and the resampled models using a multi‐dimensional S‐Transform method. Orographic GWs can be seen in similar locations at similar times in all three data sets. However, wave amplitudes and momentum fluxes in the resampled IFS run are found to be significantly lower than in the observations. This could be a result of horizontal and vertical wavelengths in the IFS run being underestimated.

Meteorology & Atmospheric Sciences↗

NASA NTRS1984

Volcanic impact on stratospheric aerosol chemistry

Samples collected by the National Center for Atmospheric Research (NCAR) using the multiple-filter sampler on the U-2 were analyzed. The sampler is capable of exposing a number of 110 mm filters in sequence to ram air flow. Two types of filters, IPC cellulose and polystrene, were used, both of which have high blank levels for the trace elements determined. The levels of most trace elements in the stratosphere are so low under normal circumstances that none can be seen. Results from the eruption of Mt. St. Helens, a mystery cloud (probably volcanic in origin) in 1982, and the El Chichonal eruption in 1983 are discussed. To improve the collection of particles for chemical analysis, a new sampling system was developed for use on the U-2. The sampler consisted of an electrostatic collection of particles between 1 and 0.001 micron diameter dierectly onto electron microscopic grids, followed by a thermal precipitation for the smaller particles. The system was built and tested in the laboratory, but never flown on the U-2.

Zoller, W. H.↗

NASA NTRS2018

Establishing and Monitoring an Aseptic Workspace

When are aseptic operations necessary? In order to meet certain bioburden requirements, some components must undergo dry heat microbial reduction (DHMR) or other sterilizing procedures. If sensitive surfaces must be re-exposed after DHMR, this could compromise the bioburden levels. Recontaminating sterilized surfaces could be costly both in time by requiring repeated DHMR and risk to the hardware, which may not be compatible with repeated high temperature bakes. In order to prevent recontamination of the sensitive surfaces, an aseptic environment and sterile technique must be employed. Aseptic environments mean working in a space with almost no detectable bioburden in the air or on surfaces. Ideally, DHMR happens as late as possible to avoid requiring aseptic operations, as it can be considered a high-risk operations. Preparing the cleanroom for aseptic operations Establishing an ISO (International Organization for Standardization) class 5 space to minimize airborne particles. Maintain low bioburden in the cleanroom by using biocidal cleaners. Using multiple biocidal techniques decreases the likelihood of selecting for resistant microorganisms. 70% Isopropyl Alcohol (IPA) denatures the proteins in a microorganism (note: 70% IPA is better at killing microorganisms than 100% IPA) 7% hydrogen peroxide: damages DNA and proteins through oxygen radical damage. Ultraviolet-C (UV-C) lamps: causes crosslinking in DNA which prevents replication. Monitor cleanroom regularly for bioburden trending: Standard bioassay: Swab or wipe samples of cleanroom surfaces processed for colony forming unity (viable or spore selected); Rapid bioassay: Adenosine triphosphate (ATP) or Limulus amebocyte lysate (LAL) for a bioburden snapshot. High levels can signal an immediate re-cleaning before standard bioassay samples are taken. Airborne monitoring: Active (pulling air through a filter) or passive (particle fallout) for bioburden. Verify bioburden levels just before aseptic operation. Test hardware and cleanroom surfaces and air 3 days before the planned aseptic operation. Rapid bioburden just before aseptic operation to ensure room was not re-contaminated. Preparing personnel and tools: Personnel training. Everyone in the cleanroom: Standard cleanroom certification Everyone on the team: 1 day Planetary Protection overview. Aseptic operators only: Half-day aseptic operations training. Covers sterile garmenting/gloves, Sterile handling with a focus on contact transfer risk, tool/GSE preparation, and two-operator system for opening sterilized tools/components. Tool sterilization: All tools to be used during an aseptic operation need to be identified. Compatible tools are sterilized by DHMR or Autoclave. Double wrapped so that the exterior bag can be handled by a non-sterile operator, and the sterile. Tools that are not compatible with high heat do not come in contact with sensitive surfaces: either substitutes are found, or tools are isolated by wrapping in sterile foil. During an aseptic operation. Pre-task to make sure everyone understands the operations, who is handling what, and when the most critical surfaces will be exposed. Monitoring during the operation. Bioburden: active and passive airborne bioburden sampling, glove-tip dabs onto a plate after completion of operation (3 days for results). Particles: real time particle counter constantly running, with alarm for exceeding ISO 5 conditions.

aseptic processing↗

NASA NTRS2012

Hybrid Filter Membrane

Cabin environmental control is an important issue for a successful Moon mission. Due to the unique environment of the Moon, lunar dust control is one of the main problems that significantly diminishes the air quality inside spacecraft cabins. Therefore, this innovation was motivated by NASA s need to minimize the negative health impact that air-suspended lunar dust particles have on astronauts in spacecraft cabins. It is based on fabrication of a hybrid filter comprising nanofiber nonwoven layers coated on porous polymer membranes with uniform cylindrical pores. This design results in a high-efficiency gas particulate filter with low pressure drop and the ability to be easily regenerated to restore filtration performance. A hybrid filter was developed consisting of a porous membrane with uniform, micron-sized, cylindrical pore channels coated with a thin nanofiber layer. Compared to conventional filter media such as a high-efficiency particulate air (HEPA) filter, this filter is designed to provide high particle efficiency, low pressure drop, and the ability to be regenerated. These membranes have well-defined micron-sized pores and can be used independently as air filters with discreet particle size cut-off, or coated with nanofiber layers for filtration of ultrafine nanoscale particles. The filter consists of a thin design intended to facilitate filter regeneration by localized air pulsing. The two main features of this invention are the concept of combining a micro-engineered straight-pore membrane with nanofibers. The micro-engineered straight pore membrane can be prepared with extremely high precision. Because the resulting membrane pores are straight and not tortuous like those found in conventional filters, the pressure drop across the filter is significantly reduced. The nanofiber layer is applied as a very thin coating to enhance filtration efficiency for fine nanoscale particles. Additionally, the thin nanofiber coating is designed to promote capture of dust particles on the filter surface and to facilitate dust removal with pulse or back airflow.

Laicer, Castro↗

NASA NTRS1998

Development of Paper Products from Dried Sweetpotato Stems and Peanut Shells

One of the goals of NASA's Advanced Life Support Program (ALS) for sustaining human life in space is to achieve a closed system in plant production and usage. That all inedible plant parts should be recycled or used in some way. A Tuskegee University team researching sweetpotato and peanut for ALS has developed paper products from dried sweet-potato stems and peanut shells. In this study, the sweet-potato stems and peanut shells were soaked separately in water for 48 hours. After 48 hours, researchers manually separated the pulp and the unusable parts. To form the paper, 160 g of pulp and water mixture was poured through a 15.1 cm (diameter) filtration funnel and the pulp was trapped on 15 cm (diameter) filter paper. The filter paper and pulp were dried in an air oven, and the filter paper was removed, An examination under a scanning electron microscope showed that the sweet-potato paper was composed of "fibers", whereas the peanut shell paper was composed of "blocks". Results of physical testing showed that the sweet-potato stem paper was stronger than the peanut shell paper. It is anticipated that there may be other uses of these products such as writing paper, bags and packaging material. Because of its biodegradability, it can be incorporated into the resource recycling system at the end of its use.

R McConnell↗