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At least 1,243 records · Page 69

LOX cooled thrust chamber technology developments

An experimental LOX heat-transfer study and a LOX-cooled thrust-chamber demonstration program are summarized. Heat transfer to supercritical oxygen was investigated at 17 to 34.5 MPa (2460 to 5000 psia), and heat fluxes up to 90 MW/sq m (55 Btu/sq in.-sec). Experimental data obtained previously were correlated along with these recent data, and a design equation was derived which correlates 95% of the data within + or - 30%. Liquid-oxygen-cooled thrust chambers have been designed using this correlation and are currently being fabricated. A test program is planned for evaluating the LOX-cooled design concept using NASA test facilities. The purpose of these tests is to verify the LOX cooling correlation in a high-pressure liquid rocket engine and to determine the effects of a LOX coolant leak.

Spencer, R. G.↗

Development of flightweight static face seals for 75.84 MPa /11 000 psi/ pressure and cryogenic temperatures

The development of a static seal configuration to meet the lightweight low-leakage requirements of the Space Shuttle Main Engine (pressure carrying capability of up to 75.84 MPa) is discussed. The design features, fabrication methods, lab testing, and performance of seal are examined. Flange and bolt details of the joint assembly are considered with attention to an ultrasonic technique for measuring preload in the bolts. Methods used for leak testing in the laboratory and in the field are described; the practicality of the procedures is considered. Attention is directed to hydrogen-environment embrittlement and its influence on seal and joint design.

Daniels, C. M.↗

Onsite testing of pressure sampling

Portable test instrument containing controller, pressure port identification, 5-V power source for transducer excitation, and digital voltmeter to test pressure sampling valves completely, including leak and plug check before, during, or after installation in any location or environment. Controller comprises 117/24-Vac 100-watt transformer, bridge rectifier, capacitive-discharge stepper, and constant voltage source for homing sampling valve. It also includes 5-V regulated power supply and bipolar digital voltmeter having 10-uV resolution.

Mallory, R.↗

Initial evaluation tests of Eagle-Picher Industries 9.0 ampere-hour nickel-cadmium spacecraft cells for the heat capacity mapping mission satellite and the stratospheric aerosol and gas experiment satellite

The results of tests to insure that all cells put into the life cycle program are of high quality are reported. The tests consisted of the following: phenolptalein leak tests, internal short test, charge efficiency test, and overcharge tests. The results of tests for 10 cells are tabulated.

Harkness, J. D.↗

Critical mass flux through short Borda type inlets of various cross sections

Mass flux measurements associated with chocked flows through four Borda type inlet geometries: circular, square, triangular and rectangular (two-dimensional) and two sharp edged geometries taken over a very wide range of inlet stagnation conditions. The measurements indicate that: (1) the mass flux is independent of the inlet cross-section geometry and (2) the mass flux is dependent only on the inlet stagnation conditions. Also by using choked flow results found in the literature, the reduced mass flux is independent of working fluid. Two implications are drawn which remain to be verified: (1) since seal leak rates are weakly dependent on geometry but pressure distribution is strongly dependent on geometry, seal design efforts should be directed more toward controlling the dynamics, and (2) high-L/D ducts of arbitrary cross section and Borda type inlets can possess free jets.

Hendricks, R. C.↗

Evaluation of a Brayton cycle recuperator after 21,000 hours of ground testing

A metallographic examination was conducted on a Brayton cycle recuperator and associated ducting after 21,000 hours of ground testing in air. At the hot (turbine) end, the recuperator operated at a nominal temperature of 675 C. The type 347 stainless-steel recuperator performed satisfactorily in the ground test even though the primary working fluid leaked to the atmosphere periodically. The leakage path was located at plate-bar braze joints which cracked as a result of thermal stresses. The welded type 347 stainless steel ducting a type 347/Hastelloy X bellows survived the ground test with no apparent loss of ductility or integrity. Some apparent aging embrittlement was observed in the Hastelloy X ducting but the serviceability was not affected.

Moore, T. J.↗

Potential of a nitrogen tetroxide spill or emission during movement from supplier to user

The type of equipment used to transport nitrogen tetroxide is described along with various methods of shipping utilized. Emphasis is placed on reduction of accident rate. Potential areas for leaks, emissions, or spills discussed include: accidental spills, transfer operations, sampling, and the so-called 'empty' trailer. Corrective actions taken to reduce the occurrence of these problems are briefly discussed.

Watje, W. F.↗

Electrical enclosure hydrogen intrusion study

As a cost savings measure for the space shuttle program, the feasibility of substituting dry air for nitrogen as the purge gas used to minimize the probability of fire and explosions which could erupt from propellant vapor (hydrogen) diffusion into the electrical enclosures at Launch Complex 39 was investigated. It was concluded that: (1) Hydrogen concentrations of approximately 1% were obtained in an electrical enclosure under design purge conditions. (2) Hydrogen concentrations exceeding the lower explosive limit, 4%, could probably be obtained within the enclosure under worst case conditions. (3) Most of the hydrogen intrusion into the enclosure probably occurred at the point with the shortest leak path, such as the door seal. (4) More stringent electrical enclosure design requirements should be imposed before air is using as a purge gas.

Welch, P. J.↗

Low Cost Solar Array Project: Composition Measurements by Analytical Photon Catalysis

The applicability of the photon catalysis technique for effecting composition analysis of silicon samples was assessed. Third quarter activities were devoted to the study of impurities in silicon matrices. The evaporation process was shown to be congruent; thus, the spectral analysis of the vapor yields the composition of the bulk sample. Qualitative analysis of metal impurities in silicon was demonstrated e part per million level. Only one atomic spectral interference was noted; however, it is imperative to maintain a leak tight system due to chemical and spectral interferences caused by the presence of even minute amounts of oxygen in the active nitrogen afterglow.

Sutton, D. G.↗

Evaluation of Selected Chemical Processes for Production of Low-cost Silicon, Phase 3

The construction and operation of an experimental process system development unit (EPSDU) for the production of granular semiconductor grade silicon by the zinc vapor reduction of silicon tetrachloride in a fluidized bed of seed particles is presented. The construction of the process development unit (PDU) is reported. The PDU consists of four critical units of the EPSDU: the fluidized bed reactor, the reactor by product condenser, the zinc vaporizer, and the electrolytic cell. An experimental wetted wall condenser and its operation are described. Procedures are established for safe handling of SiCl4 leaks and spills from the EPSDU and PDU.

Blocher, J. M., Jr.↗

Detection of internal defects in a liquid natural gas tank by use of infrared thermography

The use of an infrared scanning technique to detect defects in the secondary barrier of a liquid natural gas tank is described. The method works by detecting leak-caused temperature differences as low as 0.2 K, but can provide only an approximate idea of the extent of the defect. The nondestructive method was tested in a study of a LNG tank already at its location in a ship; the secondary barrier was located inside the tank wall. Defective areas indicated by the infrared radiometric measurements were confirmed by other probe techniques and by physical examination.

Kantsios, A. G.↗

Venus lower atmospheric composition - Preliminary results from Pioneer Venus

Initial examination of data from the neutral mass spectrometer on the Pioneer Venus sounder probe indicates that the abundances of argon-36, argon-38, and neon-20 in the Venus atmosphere are much higher than those of the corresponding gases in Earth's atmosphere, although the abundance of radiogenic argon-40 is apparently similar for both planets. The lower atmosphere of Venus includes significant concentrations of various gaseous sulfur compounds. The inlet leak to the mass spectrometer was temporarily blocked by an apparently liquid component of the Venus clouds during passage through the dense cloud layer. Analysis of gases released during the evaporation of the droplets shows the presence of water vapor to some compound or compounds of sulfur.

Hoffman, J. H.↗

Pioneer Venus large probe neutral mass spectrometer

The Pioneer Venus large probe neutral mass spectrometer (LNMS) uses a single focusing magnetic sector field mass analyzer with mass range of 1-208 amu, resolution sufficient to separate the mercury isotopes, and sensitivity sufficient to detect minor constituents in the 1 ppm range relative to the CO2 in the Venus atmosphere. A combination of ion and chemical pumping is used to maintain a vacuum in the mass analyzer and to remove the atmosphere gases which enter the ion source chamber through a special leak. A microprocessor controls the operation of the instrument through a highly efficient peak stepping and data compression program, permitting acquisition of a complete mass spectrum roughly once each minute.

Hoffman, J. H.↗

The control of the magnetosphere by power line radiation

Evidence is presented that radiated power line harmonics leak into high-altitude regions of the magnetosphere with sufficient intensity to control the starting frequencies of chorus emissions. OGO-3 data from three passes show that the starting frequencies of all measurable chorus emissions were within a few hertz of power line harmonics. It is also found that emissions detected over Western Europe were controlled by harmonics of 50 Hz; over the eastern United States and Canada by 60 Hz; and along the Alaska-New Zealand meridian by harmonics of both 50 and 60 Hz. These results indicate that man-made VLF noise plays an important role in the generation of chorus, one of the commonly observed forms of wave activity in the outer magnetosphere.

Luette, J. P.↗

Composition and structure of the Venus atmosphere - Results from Pioneer Venus

The composition of the Venusian atmosphere was studied using a mass spectrometer on the Pioneer Venus sounder probe. The single-focusing magnetic-sector spectrometer scanned the mass range from hydrogen through mercury with a dynamic range of six decades. Data taken by the mass spectrometer were compared with those of a gas chromatograph, resulting in slight discrepancies due to the use of a sputter ion pump acting as a sink for entry of rare gases through the inlet leak. A surprisingly large concentration of primordial Ar-36 and Ar-38 was discovered in a ratio of 5 to 1. It was concluded that the large excess of primordial argon was a valid result and that the mixing of HCl in the lower Venusian atmosphere was less than a few parts per million. Arguments against the sun as the source for excess primordial gases on Venus were presented. Concentrations of other elements such as Ne, Kr, He, S, and O were discussed. Although the mass peaks in the spectrum were real, it was not clear whether all of the chemical reactions (i.e., COS production) actually occurred in the atmosphere. Until further analysis can be made, it will be uncertain how the inlet system, which is at atmospheric temperature, affected the results.

Hoffman, J. H.↗

Tube flare inspection tool

Flare angle and symmetry of tube ends can be checked by simple tool that consists of two stainless steel pins bonded to rubber plug. Primary function of tool is to inspect tubes before they are installed, thereby eliminating expense and inconvenience of repairing leaks caused by imperfect flares. Measuring hole tapers, countersink angles, and bearing race angles are other possible uses. Tool is used with optical comparator. Axis of tool is alined with centerline of tube. Shadow of seated pins on comparator screen allows operator to verify flare angle is within tolerance.

Meunier, G. E.↗

Self-adjusting mechanical snubbing link

All-mechanical shock-absorber concept has several advantages over hydraulic devices. Snubbing link automatically adjusts length under light loads, locks at any position when onslaught exceeds design limits for which it is set, and will not leak oil or require periodic servicing. Concept can be incorporated as safety device on material handling systems or as energy absorption device or governor for machines or equipment.

Holman, E. V.↗

Laser beam methane detector

Instrument uses infrared absorption to determine methane concentration in liquid natural gas vapor. Two sensors measure intensity of 3.39 mm laser beam after it passes through gas; absorption is proportional to concentration of methane. Instrument is used in modeling spread of LNG clouds and as leak detector on LNG carriers and installations. Unit includes wheels for mobility and is both vertically and horizontally operable.

Hinkley, E. D., Jr.↗