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The application of general design approaches for preventing failures due to repeated load cycles is briefly discussed. Program objective, mission requirements, and structural design criteria are summarized. Discrete structural elements and associated sections were selected for detailed strength, fatigue, and fracture mechanics investigations.
The development of a digital autopilot program for a transport aircraft and the evaluation of that system's performance on a transport aircraft simulator is discussed. The digital autopilot includes three axis attitude stabilization, automatic throttle control and flight path guidance functions with emphasis on the mode progression from descent into the terminal area through automatic landing. The study effort involved a sequence of tasks starting with the definition of detailed system block diagrams of control laws followed by a flow charting and programming phase and concluding with performance verification using the transport aircraft simulation. The autopilot control laws were programmed in FORTRAN 4 in order to isolate the design process from requirements peculiar to an individual computer.
The principal types of separation systems and mechanisms used in spacecraft are described and compared. Important parameters to be considered in tradeoff studies are discussed. Several examples of successful applications and failures and the lessons learned from them are discussed.
Dimensional analysis techniques are described and applied to the containment/deflection problem of bursting high-rpm rotating parts of turbojet engines. The use of dimensional analysis to select a feasible set of experiments and to determine the important parameters to be varied is presented. The determination of a containment coefficient based on the nondimensionalized parameters is developed for the reduction of experimental data and as an assist to designers of containment/deflection devices.
Rotor bearing dynamic tests were conducted with tilting-pad journal bearings having three different pad masses and two different pivot geometries. The rotor was vertically mounted and supported by two three-pad tilting-pad gas journal bearings and a simple externally pressurized thrust bearing. The bearing pads were 5.1 cm (2.02 in.) in diameter and 2.8 cm (1.5 in.) long. The length to diameter ratio was 0.75. One pad was mounted on a flexible diaphragm. The bearing supply pressure ranged from 0 to 690 kilonewtons per square meter (0 to 100 psig), and speeds ranged to 38,500 rpm. Heavy mass pad tilting-pad assemblies produced three rotor-bearing resonances above the first two rotor critical speeds. Lower supply pressure eliminated the resonances. The resonances were oriented primarily in the direction normal to the diaphragm.
Test design parameters for accelerated dose rate radiation effects tests for spacecraft parts and subsystems used in long term mission (years) are detailed. A facility for use in long term accelerated and unaccelerated testing is described.
Temperature profiles were measured for agron atmospheric pressure by using absolute line and continuum intensity and were compared with stark width and shift measurements. A detailed analysis of the engineering aspects of setting up for Abel inverting deta photographically is presented. The merits of using photographic detection and of using continuum radiation for temperature profile analysis are discussed. The importance of empirically determining the optical depth is emphasized by discrepancies between measured (two-path) and calculated estimates.
Space shuttle trajectory-shaping optimization considering the vehicle's thermal environment and the resulting requirements of the thermal protection system (TPS) are discussed. Optimization studies have been conducted yielding results which are generally applicable to shuttle orbiters and are independent of evolution and redirection of the space shuttle program. Two investigations of optimal trajectory shaping, with different methods of considering the thermal environment are presented.
An overview of the design methodology for designing structural components from fiber composites is presented. In particular, the need for new conceptual structural designs for the future is discussed and the evolution of conceptual design is illustrated. Sources of design data, analysis and design procedures, and the basic components of structural fiber composites are cited and described. Examples of tradeoff studies and optimum designs are discussed and a simple structure is described in some detail.
The statistics are considered of the Monte Carlo method relative to the interpretation of the NUGAM2 and NUGAM3 computer code results. A numerical experiment using the NUGAM2 code is presented and the results are statistically interpreted.
All the possible circular sun-synchronous orbits for earth observatory satellites are displayed, which have orbital altitudes between 740 and 1,115 kilometers (approximately 400 to 600 nautical miles) and have either a 16, 17, or 18 day repeat cycle for the ground trace. It was found that there are 9 orbits with a 16 day repeat cycle, 17 orbits with a 17 day repeat cycle, and 7 orbits with an 18 day repeat cycle meeting the requirements. For each of these, various characteristics such as ideal ground trace patterns, swathing patterns, and daily drift are displayed. The solar elevation angle along the orbit and the change in the solar elevation angle with season are given. This presentation of general orbital characteristics has application to finding approximate orbital elements and selecting orbits for many types of earth sensing satellite missions.
The various factors involved in the development of solar photovoltaic power systems for terrestrial application are discussed. The discussion covers the tradeoffs, compromises, and optimization studies which must be performed in order to develop a viable terrestrial solar array system. It is concluded that the technology now exists for the fabrication of terrestrial solar arrays but that the economics are prohibitive. Various approaches to cost reduction are presented, and the general requirements for materials and processes to be used are delineated.
The mirror on the Surveyor 3 television camera was subjected to tests which modified its surface. Lunar dust was removed by rubbing, by acetate and metallic film stripping techniques, rinsing, scraping, and by inadvertently touching the surface. A second shadow line was revealed. Second and third generation peels were taken across the upper shadow line, and a study was made in order to define the source(s) or events(s) responsible for creating the two shadow lines occurring on the lower part of the mirror.
Experimental data of the peak axial-velocity decay in a moving airstream are presented for several types of nozzles. The nozzles include a six-tube mixer nozzle of a type considered for reduction of jet-flap interaction noise for externally-blown-flap STOL aircraft. The effect of secondary flow on the core flow velocity decay of a bypass nozzle is also discussed. Tentative correlation equations are suggested for the configurations evaluated. Recommendations for minimizing forward velocity effects on velocity decay and jet-flap interaction noise are made.
Some of the design methods used to establish the gas storage, mixing, and transfer requirements for existing deep dive systems are discussed. Gas mixing systems appear essential to provide the low oxygen concentration mixtures within the converging tolerance range dictated by applications to increasing depths. Time related use of gas together with the performance of the gas transfer system insures a reasonable time frame for systems application.
Facets of sensor lighting conditions for Earth observatory satellite missions are considered. Assuming onboard sensors of a given width viewing perpendicular to the subsatellite ground track along sun-synchronous orbits with various nodes, the ground trace of the ends of the sensor coverage were found, as well as the variation in solar illumination on the ground across the line covered by the sensor during the day for any point along the orbit. The changes with season and variation during the year were also found.
Investigations of fatigue life, and safe-life and fail-safe design concepts as applied to space shuttle structure are summarized. The results are evaluated to select recommended structural design criteria to provide assurance that premature failure due to propagation of undetected crack-like defects will not occur during shuttle operational service. The space shuttle booster, GDC configuration B-9U, is selected as the reference vehicle. Structural elements used as basis of detail analyses include wing spar caps, vertical stabilizer skins, crew compartment skin, orbiter support frame, and propellant tank shell structure. Fatigue life analyses of structural elements are performed to define potential problem areas and establish upper limits of operating stresses. Flaw growth analyses are summarized in parametric form over a range of initial flaw types and sizes, operating stresses and service life requirements. Service life of 100 to 500 missions is considered.
Tensile and stress-rupture tests were conducted on wires of W-Hf-C, W-Re-Hf-C, ASTAR 811C (a tantalum alloy), and B-88 (a columbium alloy) at room temperature, 1093 C (2000 F), and 1204 C (2200 F). Metallographic examinations were also made of the wire microstructure after testing. Ultimate tensile strength values up to 2170 meganewtons per square meter (314000 psi) at 1093 C (2000 F) and 1940 meganewtons per square meter (281 000 psi) at 1204 C (2200 F) were obtained for W-Re-Hf-C wire. The best strength values obtained for a 100-hour rupture life were, 1410 meganewtons per square meter (205 000 psi) at 1093 C (2000 F) and 910 meganewtons per square meter (132 000 psi) at 1240 C (2200 F) for W-Re-Hf-C wire. The properties obtained suggested that the wires studied showed promise as potential fiber reinforcement in the 1093 to 1204 C (2000 to 2200 F) temperature range.