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DOE OSTI2017

Linear Array Ultrasonic Testing Of A Thick Concrete Specimens For Non-Destructive Evaluation

The University of Minnesota and Oak Ridge National Laboratory are collaborating on the design and construction of a concrete specimen with sufficient reinforcement density and cross-sectional size to represent a light water reactor (LWR) containment wall with various defects. The preliminary analysis of the collected data using extended synthetic aperture focussin technique (SAFT) reconstruction indicated a great potential of the ultrasound array technology for locating relatively shallow distresses. However, the resolution and reliability of the analysis is inversely proportional to the defect depth and the amount of reinforcement between the measurement point and the defect location. The objective of this round of testing is to evaluate repeatability of the obtained reconstructions from measurements with different frequencies as well as to examine the effect of the duration of the sending ultrasound signal on the resulting reconstructions. Two series of testing are performed in this study. The objective of the first series is to evaluate repeatability of the measurements and resulting reconstructed images. The measurements use three center frequencies. Five measurements are performed at each location with and without lifting the device. The analysis of the collected data suggested that a linear array ultrasound system can produce reliably repeatable reconstructions using 50 kHz signals for relatively shallow depths (less than 0.5 m). However, for reconstructions at the greater depths the use of lower frequency and/or signal filtering to reduce the effect of signal noise may be required. The objective of the second series of testing is to obtain measurements with various impulse signal durations. The entire grid on the smooth surface is tested with four different various impulse signal durations. An analysis of the resulting extended SAFT reconstructions suggested that Kirchhoff-based migration leads to easier interpreting reconstructions when shorter duration impulse is used. Longer duration impulses may provide useful information for model-based reconstructions.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2017

Parametric Criticality Safety Calculations for Arrays of TRU Waste Containers

The Nuclear Criticality Safety Division (NCSD) has performed criticality safety calculations for finite and infinite arrays of transuranic (TRU) waste containers. The results of these analyses may be applied in any technical area onsite (e.g., TA-54, TA-55, etc.), as long as the assumptions herein are met. These calculations are designed to update the existing reference calculations for waste arrays documented in Reference 1, in order to meet current guidance on calculational methodology.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2017

Final report of a scalable, automated, semipermanent seismic array (SASSA) method for detecting CO 2 extent during geologic CO 2 injection

The scalable, automated, semipermanent seismic array (SASSA) project led and managed by the Energy & Environmental Research Center (EERC) was designed as a 3-year proof-of-concept study to evaluate and demonstrate an innovative application of the seismic method. The concept was to use a sparse surface array of 96 nodal seismic sensors paired with a single, remotely operated active seismic source at a fixed location to monitor for CO 2 saturation changes in a subsurface reservoir by processing the data for time-lapse changes at individual, strategically chosen reservoir reflection points. The combination of autonomous equipment and modern processing algorithms was used to apply the seismic method in a manner different from the normal paradigm of collecting a spatially dense data set to produce an image. It was used instead to monitor individual, strategically chosen reservoir reflection points for detectable signal character changes that could be attributed to the passing of a CO 2 saturation front or, possibly, changes in reservoir pressure. Data collection occurred over the course of 1 year at an oil field undergoing CO 2 injection for enhanced oil recovery (EOR) and focused on four overlapping “five-spot” EOR injector–producer patterns. Selection, procurement, configuration, installation, and testing of project equipment and collection of five baseline data sets were completed in advance of CO 2 injection within the study area. Weekly remote data collection produced 41 incremental time-lapse records for each of the 96 nodes. Validation was provided by two methods: 1) a conventional 2-D seismic line acquired through the center of the study area before injection started and again after the project ended and processed in a time-lapse manner and 2) by CO 2 saturation maps created from reservoir simulations based on injection and production history matching. Interpreted results were encouraging but mixed, with indications of changes likely due to the presence of CO 2 on some node reflection points where and when effects would be expected and noneffects where no CO 2 was expected, while results at some locations where simulation outputs suggested CO 2 should be present were ambiguous. Acquisition noise impacted interpretation of data at several locations. Many lessons learned were generated by the study to inform and improve results on a follow-up study. The ultimate aim of the project was to evaluate whether deployment of a SASSA technology can provide a useful and cost-effective monitoring solution for future CO 2 injection projects. The answer appears to be affirmative, with the expectation that lessons learned applied to future iterations, together with technology advances, will likely result in significant improvements.

58 GEOSCIENCES↗

DOE OSTI2016

Statistical Approach for Determining the Sandia Array Performance Model Coefficients that Considers String-Level Mismatch

Commonly used performance models, such as PVsyst, Sandia Array Performance Model (SAPM), and PV LIB, treat the PV array as being constructed of identical modules. Each of the models attempts to account for mismatch losses by applying a simple percent reduction factor to the overall estimated power. The present work attempted to reduce uncertainty of mismatch losses by determining a representative set of performance coefficients for the SAPM that were developed from a characterization of a sample of modules. This approach was compared with current practice, where only a single module’s thermal and electrical properties are testing. However, the results indicate that minimal to no improvements in model predictions were achieved.

47 OTHER INSTRUMENTATION↗

DOE OSTI2015

Development of a Solar Research Array at BNL

The objective of this research project is to utilize the collective expertise of BP Solar and BNL in the area of solar photovoltaic (PV) energy generation to research and evaluate various design options for the development of a solar PV research array of flexible design that will provide the capability for research and field testing of innovative new solar technologies. The results will then be used to design and construct such an array on the BNL campus, which is located on Long Island in Upton, New York. There are currently no comparable solar PV research facilities, in terms of scale or breadth of capabilities (e.g. arranging different electrical topologies and exploring advanced inverter designs), openly available in the U.S. for field testing advanced new solar energy technologies.

14 SOLAR ENERGY↗

DOE OSTI2019

Controlling Superconductivity via Tunable Nanostructure Arrays

This report describes the research accomplished under the award topic of “Controlling Superconductivity via Tunable Nanostructure Arrays.” Under this program, proximity-coupled nanostructure arrays were experimentally and theoretically studied, to understand and control how collective behavior emerges in superconducting systems. The outcome of this research was the discovery and characterization of exotic phases in superconducting systems, a better understanding of how microscopic parameters lead to macroscopic behavior in key materials systems, and an improved ability to control interactions to manipulate the electronic properties of superconductors. The program was based on the idea that superconducting islands placed on a thin conductor at a separation smaller than the normal metal coherence length can support a finite Josephson coupling between the islands, where the strength of the coupling depends on the length and conductance of the intervening material. By adjusting the size, configuration, and type of islands, the correlated states, as well as the competition between them, were precisely tuned. This allowed for the clear determination of how superconductors’ critical properties, such as fundamental vortex dynamics, can be controlled.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

DOE OSTI2018

Lightfield Directing Array use for Augmented Reality

Lawrence Livermore National Laboratory has developed the Lightfield Directing Array (LDA), a highspeed, large range, precision micromirror array intended to provide combined beam-steering and adaptive optics on a single chip. Present MEMS devices are limited by their flexure design to low range-bandwidth and offer poor stability, so have seen limited use in high performance optics. We have solved this with advanced flexure and actuator design which can offer a >10x higher range-bandwidth product with closed loop integrated sensing for precision operation. The LDA provides new levels of performance for MEMS steered Augmented Reality (AR) driven imaging systems, including stable images, repeatable scanning, faster refresh rates, adaptive resolution and adjustable depth of focus.

47 OTHER INSTRUMENTATION↗

DOE OSTI2020

3D Broadband, Noncontact, and Nonlinear Phased Array

Researchers at Los Alamos have developed a 3D broadband, noncontact, and nonlinear ultrasonic phased array technology that enables businesses to characterize and identify cracks and defects using laserbased sensing at ultra-high resolution. It can be applied to a wide range of commercial and industrial markets, e.g., aerospace, aeronautical, nuclear energy, oil and gas, and civil and material engineering and more broadly to those interested in the non-destructive evaluation (NDE) of materials and structures. Traditional phased-array technology for subsurface imaging operate over a narrow frequency range, with a limited number of sensors, using one type of ultrasonic waves which may decrease the likelihood of detecting a structural material crack. This technology fills the information gap by utilizing the potential of laser-based sensing to remove all these limitations. We are seeking a commercialization partner to license the technology or fund us through a Cooperative Research and Development Agreement (CRADA) to further develop a usable product for commercial purposes.

36 MATERIALS SCIENCE↗

DOE OSTI2023

TRACER Lightning Mapping Array Field Campaign Report

Our observational contribution to the U.S. Department of Energy Atmospheric Radiation Measurement (ARM) user facility’s Tracking Aerosol Convection Interactions Experiment (TRACER) was the deployment of additional Lightning Mapping Array sensors to provide enhanced capability to the Houston Lightning Mapping Array (HLMA) during the TRACER intensive operational period. To that end, the Texas Tech University personnel (Professor Bruning and Dr. Brunner, and graduate students Jessica Souza, David Singewald, Stephanie Weiss, and Matthew Miller) deployed two portable LMA antennae at locations G and B shown in the map below. The map also shows the predicted lightning flash detection efficiency in black contours, as well as color-shaded very-high-frequency (VHF) source detection efficiency, which roughly corresponds to the sensitivity to lightning channel detail. Feeds from these sensors were integrated in the HLMA processing in real-time and in post-processing, partially leveraging National Science Foundation support through the TRACER campaign that supported the core HLMA, operated by Timothy Logan.

54 ENVIRONMENTAL SCIENCES↗

DOE OSTI2022

Material and Design Optimization of Printed Melt Wire Arrays

Recent work conducted by the Advanced Sensors and Instrumentation (ASI) program at Idaho National Laboratory resulted in the establishment of in-house capabilities for fabricating and testing new advanced manufactured sensors for measuring irradiation temperatures inside a nuclear test reactor. Though current methods of real-time temperature monitoring (e.g., thermocouples) can still be used, the complexity of the feedthroughs and attachments needed for collecting real time measurements greatly increases the experiment-related costs. On the other hand, passive monitoring techniques can be used for collecting post irradiation temperature measurements by inferring reactor temperatures, based on the melting points of well-characterized materials (i.e., standard melt wires). However, challenges have arisen due to the limited space available for including instrumentation in experiments. To resolve this issue, the ASI program expanded its temperature detection capabilities to include advance manufactured melt wires for post-irradiation temperature measurements. These melt wires can determine reactor temperatures while also accommodating space limitations in irradiation experiments. To improve performance reliability and enhance melt wire readability following irradiation, FY-22 efforts have focused on optimizing the materials used in the encapsulation and printed melt wire array. This report details the design and fabrication tasks, along with the subsequent x ray computed tomography (XCT) evaluation process. The melt wire array consisted of indium with a melting point of 157°C, indium/silver (96/4 at%) with a melting point of 219°C, and tin with a melting point of 230°C. The encapsulation disc was made of vanadium due to its low activation properties and radiation resistance when deployed in nuclear reactors. Additionally, the melt wire design consisted of a ceramic sublayer (alumina disc) to further enhance the XCT post melting images of the printed melt wires. However, when sealing the vanadium container, all three melt wires melted, reflecting the temperature limitations that must be considered when employing metal containers in the sealing process.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2024

Programmable quantum emitter arrays

Following up on our earlier results in this program, on quantum photonic interface for tin-vacancy in diamond, we demonstrated spin control for this color center. We also worked towards creating engineered arrays of excitons in transition metal dichalcogenides (TMDs) and we developed platforms for efficient exciton-photon coupling. Finally, we worked on new quantum emitter arrays in hexagonal boron nitride.

36 MATERIALS SCIENCE↗

DOE OSTI2024

A hybrid-kinetic simulation tool for non-thermal warm x-ray z-pinch sources, with gas-puff and wire array exemplars

Increasing the fluence of z-pinch x-ray radiation sources above ∼ 10 keV has been a long-standing goal for scientists at Sandia National Laboratories’ Z Machine. Optimizing sources for non-thermal “cold Kα” emission in higher atomic-number materials appears to be a promising path to increase warm x-ray yield. However, this emission is generated by supra-thermal electrons, which are not treated in the magnetohydrodynamic (MHD) codes that are typically used in z-pinch source development. MHD codes do not allow for charge separation or space-charge-generated electric fields, and constrain particle kinematics to Maxwellian distributions. The kinetic codes which do accommodate discrete, non-thermal energy distributions are computationally prohibitive when modeling plasmas near solid density and when modeling/tracking higher ionization states. Thus, modeling non-thermal z-pinch sources requires a new simulation tool. In this report, we present a new hybrid modeling capability that uses the fast features of MHD-type particles to the greatest extent possible, then transitions to the slower but more complete kinetic particle treatment to correctly capture the particle energy spectra that generate non-thermal emission. This capability is founded on the fully-relativistic particle-in-cell code Chicago, which already includes fluid particle treatments. The governing equations and hybrid methodology presented here are applied in simulations of an argon gas-puff and a molybdenum wire-array to provide preliminary code validation. The argon simulation is compared to measured implosion times and yields from Jones et al., Phys. Plasmas 22, 020706 (2015). The simulated x-ray yield is within 25% of measurements and the implosion times agree within a few percent. The molybdenum wire array simulation captures the implosion timing reported in Hansen et al., Phys. Plasmas 21, 031202 (2014), but work is needed to verify the available EOS table. These exemplar simulations represents the type of non-thermal sources that will be developed using the hybrid code capability going forward.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2025

Notes on Tapered Active Array Antenna Performance

Modern Active Electronically Steerable Array (AESA) antennas offer substantial control over transmit and receive antenna beam forming, including via elemental weighting to achieve a desired tapered aperture. However, these tapers also have the adverse side effect of diminishing total transmitted power and/or raising the system noise figure. This is readily calculated, and must be considered for overall radar performance prediction. Independent tapers for transmit and receive arrays might be play.

42 ENGINEERING↗

DOE OSTI2025

Field Test Report Neutron Scintillator Array Dry Storage Cask Scanner FY2024

During two weeks of Field Testing at the Idaho National Laboratory INTEC Cask Farm in July and August 2024, the LLNL Dry Storage Cask Scanner Array was lifted on top of an MC-10 dry storage fuel cask and operated to acquire neutron and gamma-ray data from the 24 fuel bundle positions. Neutron and gamma-ray data acquisition scans across the top of the cask of varying dwell times were performed July 15-18, 2024 and August 19-22, 2024 to evaluate the ability of the scanner data to reveal asymmetries in the fuel positions that reflect asymmetries in the MC-10 cask fuel bundle loading. The MC-10 cask 24 position fuel bundle loading at the INTEC Cask Farm is well documented, including the locations of six empty fuel bundle positions. This loading presents an opportunity to test the ability of the scanner system to detect diversion of spent fuel bundles as well as to validate the MC-10 cask MCNP modeling. The cask scanner array consists of six Stilbene crystal scintillator detectors and a linear actuator frame that moves the six detectors across the MC-10 dry storage cask to obtain data above each of the 24 fuel bundle positions. The detectors are connected to a pulse-shape discrimination data acquisition system capable of generating separate neutron and gamma-ray spectra for each detector and for each scan position. From the prior single detector Field Test in 2021 and iteration with MCNP modeling, the neutron and gamma-ray data were analyzed in multiple energy regions to identify an analysis method that would provide the strongest and most consistent signature of the asymmetric MC-10 cask fuel loading1 . From both the 2021 Field Test and the current Field Test results, the neutron capture gamma-ray count rate around 2.2 MeV provides the strongest signature of the asymmetric MC-10 cask fuel loading and has qualitative agreement with MCNP calculations. Counting all gamma-rays produces a similar signature. Neutrons emerging from the cask top are moderated and captured by the hydrogen in the polyethylene moderator and scintillator detector, producing a 2.2 MeV gamma ray which is seen in the scintillator gamma-ray spectrum. The count rate in the 2.2 MeV gamma-ray region is ~50 c/s, which is ~1000x higher than the ~0.05 n/s rate in the > 4MeV neutron region, and ~50x greater than the ~1 n/s rate in the neutrons > 500 keV region. Analysis of the 2.2 MeV neutron-capture Compton-scattered gamma-rays produces a statistically significant signature of the INTEC Cask Farm MC-10 asymmetric fuel loading. MCNP simulations indicate that the average neutron energy spectrum offers the potential to detect a large asymmetry from several missing bundles as well as individual missing fuel bundles. Testing this feature will require measurements on a cask with single missing elements.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2020

CO 2 Injection Monitoring with a Scalable, Automated Sparse Seismic Array

Conference presentation at American Institute of Chemical Engineers (AIChE) Annual Meeting, Virtual, November 16–20, 2020. The scalable, automated sparse seismic array (SASSA) method has been ideated as a cost-effective alternative or complementary to conventional 3D seismic methods. Based on a sparse array of receivers deployed strategically on Earth’s surface and one or more fixed seismic sources, the SASSA method can be used to study specific portions of the subsurface to detect the movement of CO 2 in a reservoir with lower environmental footprint and shorter turnaround time to deliver results than conventional 3D seismic methods. Energy & Environmental Research Center (EERC) carried out seismic monitoring of an oilfield undergoing CO 2 enhanced oil recovery in Montana, USA, using the SASSA method.

02 PETROLEUM↗

DOE OSTI2025

Novel PV Array System Design to Accelerate Solar Deployment, Reduce LCOE, Reduce Land Use Competition, and Increase Siting Flexibility

The increasing demand for solar energy faces significant barriers, including inefficient construction processes, high project costs limiting LCOE reductions, and diminishing availability of "good" sites with favorable interconnection. Conventional solar installations are often constrained by long construction timelines and the need for flat, large plots. Furthermore, the industry struggles with a shortage of skilled labor. Planted Solar aims to address these challenges by fundamentally transforming solar deployment from a construction project into a streamlined manufacturing process. Our novel approach combines high-density racking, integrated terrain-following design software, and installation automation. Unlike competing solutions that either assist with standard array assembly or offer dense packing without terrain adaptability or automation, Planted's technology uniquely brings together a new array product with in-place automated manufacturing to achieve the lowest possible cost, greater site flexibility, and accelerated deployment.

14 SOLAR ENERGY↗

DOE OSTI2026

Notes on Array Antenna Phase Center

The location of an antenna, and indeed the radar system it serves, is typically presumed to be its phase center. This is the point from which a far-field apparent spherical wavefront seems to be centered. Even when a true phase center doesn’t exist, an ‘apparent’ phase center can still be calculated for the neighborhood of some direction of interest, often the mainlobe of the beam. Such calculations are especially necessary for non-symmetric arrays, or sub-arrays.

42 ENGINEERING↗

DOE OSTI2026

Notes on Complex (Including Phase-Only) Tapered Active Array Antenna Performance

Modern Active Electronically Steerable Array (AESA) antennas offer substantial control over transmit and receive antenna beam forming, including via elemental weighting to achieve a desired tapered aperture. Elemental taper weighting may generally be complex, with both amplitude and phase components. This includes phase-only tapers. However, array tapers may also have the adverse side effect of diminishing transmit and/or receive effectiveness. This is readily calculated, and must be ...

Doerry, Armin Walter [Sandia National Laboratories↗