Shear-Lag Tests of Two Box Beams with Flat Covers Loaded to Destruction
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The purpose of this study is to investigate the influence of wind shear on the lift, drag, roll and yaw moments of a wing in a horizontal wind gradient at various elevations and roll angles. The models of wind shear considered are those proposed by Leurs (1973) for atmospheric flow over horizontally homogeneous and uniform terrain. A general series solution for the distribution of lift along the wing span following the method of Houghton and Brock (1970) is employed to compute the loads and moments on the airfoil. Results of the computations indicate that wind shear can have a significant effect on the rolling and yawing moments of the wing of an aircraft flying with one wing low in the atmospheric boundary layer. These moments are directly influenced by the magnitude of the wind gradient in the neutral atmosphere reflected by the magnitude of the friction velocity. The effect of wind shear on lift and drag is negligible. Stability of the atmosphere tends to increase the magnitude of the rolling moment while decreasing its variation with elevation.
This paper presents the first results in an assessment of the strength, stiffness, and damage tolerance of stiffened wing and fuselage subcomponents. Under this NASA funded program, 10 large wing and fuselage panels, variously fabricated by automated tow placement and dry-stitched preform/resin transfer molding, are to be tested. The first test of an automated tow placement six-longeron fuselage panel under shear load was completed successfully. Using NASTRAN finite-element analysis the stiffness of the panel in the linear range prior to buckling was predicted within 3.5 percent. A nonlinear analysis predicted the buckling load within 10 percent and final failure load within 6 percent. The first test of a resin transfer molding six-stringer wing panel under compression was also completed. The panel failed unexpectedly in buckling because of inadequate supporting structure. The average strain was 0.43 percent with a line load of 20.3 kips per inch of width. This strain still exceeds the design allowable strains. Also, the stringers did not debond before failure, which is in contrast to the general behavior of unstitched panels.
Several minimum-mass aeroelastic optimization problems are solved to evaluate the effectiveness of a variety of novel tailoring schemes for subsonic transport wings. Aeroelastic strength and panel buckling constraints are imposed across a variety of trimmed maneuver loads. Tailoring with metallic thickness variations, functionally graded materials, composite laminates, tow steering, and distributed trailing edge control effectors are all found to provide reductions in structural wing mass with varying degrees of success. The question as to whether this wing mass reduction will offset the increased manufacturing cost is left unresolved for each case.
The concepts of laminar flow control, very large all-wing aircraft, an aerial relay transportation system and alternative fuels, which would enable large improvements in fuel conservation in air transportation in the 1990's are discussed. Laminar boundary layer control through suction would greatly reduce skin friction and has been reported to reduce fuel consumption by up to 29%. Distributed load aircraft, in which all fuel and payload are carried in the wing and the fuselage is absent, permit the use of lighter construction materials and the elimination of fuselage and tail drag. Spanloader aircraft with laminar flow control could be used in an aerial relay transportation system which would employ a network of continuously flying liners supplied with fuel, cargo and crews by smaller feeder aircraft. Liquid hydrogen and methane fuels derived from coal are shown to be more weight efficient and less costly than coal-derived synthetic jet fuels.
A computer program to predict, by reference to structural drawings, the dynamic response of a high lift STOL wing with externally blown flaps was developed. Structural data for the computer program are presented in the form of sketches, weight and dynamic loads information graphs, and tables for an external blown, triple-slotted flap, high lift STOL transport wing. Weight, mass distribution, and moment of inertia data are summarized in table form and presented pictorially by drawing layout. The methods used for obtaining weight data were: (1) actual know, weight of components, (2) preliminary stress sizing, and (3) statistical weight estimating methods.
Airframe noise is an important issue during the approach and landing phases of flight because engines are throttled back, and airframe sources become an equal or greater contributor to environmental noise. The leading-edge slat component of the high-lift system for transport aircraft has been identified as a prominent source of airframe noise. Noise production mechanisms and potential treatments to mitigate airframe noise have been areas of active research for nearly three decades. Two promising technologies for slat noise reduction are the slat-gap filler (SGF) and slat-cove filler (SCF). Previous work was done using a 2D section of a transport class aircraft wing to demonstrate their feasibility via benchtop and computational models. A wind tunnel test campaign was recently undertaken to test the SGF and SCF technologies in a flight-like environment by installing dynamically scaled treatments on the 10%-scale High-Lift Common Research Model (CRM-HL), which is representative of a commercial twin-aisle transport aircraft. Advancement of the SGF and SCF technologies to overcome challenges of integration with 3D airframe structures, computational simulations of the CRM-HL predicting the aerodynamic and aeroacoustic performance and structural loads, and design of wind tunnel model hardware with features accommodating noise treatments were conducted in parallel. Details of innovations in the SGF and SCF technologies for 3D airframe feasibility will be described. The loads the treatments must sustain in flight and the influence of those loads on the design is also discussed. Finally, the design of wing leading-edge assemblies to treat the 10% CRM-HL with dynamically scaled SGF and SCF components is presented. The treatments were successfully tested in 2020/2021 providing a demonstration of leading-edge noise reduction using components that would allow slat articulation.
An experimental investigation was performed to obtain the aerodynamic loading of a series of wingtips. The wingtips varied in taper ratio (1.0, 0.6, and 0.3) and in sweep angle (0, 20, 30, 35, and 45 deg). The wingtips were tested separately (wingtip only configuration) and while mounted on a semi-span wing. The quarter-chord sweep angle of the wing was varied from 30 deg forward sweep, to unswept, to 30 deg. aft sweep. Wingtip loading was obtained from a six component strainguage balance mounted in the wingtip. The effect of wing sweep and wingtip taper and wingtip sweep on the wingtip lift curve slope, drag polar, and pitching moment behavior is discussed. The obtained wingtip data was used to define blade tip platforms, suitable for use in the Free-Tip Rotor configuration. The Free-Tip Rotor has blade tips, which are allowed to weathervane into the blade tip's relative wind. A passive control moment is applied to the blade tip's pitch axis so as to cause blade tip motion around a prescribed null point providing a finite blade tip lift.
Three six-place, low wing, twin-engine general aviation airplane test specimens were crash tested at the langley Impact Dynamics research Facility under controlled free-flight conditions. One structurally unmodified airplane was the baseline airplane specimen for the test series. The other airplanes were structurally modified to incorporate load-limiting (energy-absorbing) subfloor concepts into the structure for full scale crash test evaluation and comparison to the unmodified airplane test results. Typically, the lowest floor accelerations and anthropomorphic dummy occupant responses, and the least seat crushing of standard and load-limiting seats, occurred in the modified load-limiting subfloor airplanes wherein the greatest structural crushing of the subfloor took place. The better performing of the two load-limiting subfloor concepts reduced the peak airplane floor accelerations at the pilot and four seat/occupant locations to -25 to -30 g's as compared to approximately -50 to -55 g's acceleration magnitude for the unmodified airplane structure.
The Very Large Subsonic Transport (VLST) is a multi-use commercial passenger, commercial cargo, and military airlifter roughly 50% larger than the current Lockheed C-5 and Boeing 747. Due to the large size and cost of the VLST, it is unlikely that the commercial market can support more than one aircraft production line, while declining defense budgets will not support a dedicated military VLST. A successful VLST must therefore meet airline requirements for more passenger and cargo capacity on congested routes into slot-limited airports and also provide a cost effective heavy airlift capacity to support the overseas deployment of US military forces. A successful VLST must satisfy three key missions: commercial passenger service with nominal seating capacity at a minimum of 650 passengers with a range capability of 7,000 to 10,000 miles; commercial air cargo service for containerized cargo to support global manufacturing of high value added products, 'just-in-time' parts delivery, and the general globalization of trade; and military airlift with adequate capacity to load current weapon systems, with minimal break-down, over global ranges (7,000 to 10,000 miles) required to reach the operational theater without need of overseas bases and midair refueling. The development of the VLST poses some technical issues specific to large aircraft, but also key technologies applicable to a wide range of subsonic transport aircraft. Key issues and technologies unique to the VLST include: large composite structures; dynamic control of a large, flexible structure; aircraft noise requirements for aircraft over 850,000 pounds; and increased aircraft separation due to increased wake vortex generation. Other issues, while not unique to the VLST, will critically impact the ability to build an efficient and affordable aircraft include: active control systems: Fly-By-Light/Power-By-Wire (FBL/PBW); high lift systems; flight deck associate systems; laminar flow; emergency egress; and modular design. The VLST will encounter severe restrictions on weight, ground flotation, span, length, and door height to operate at current airports/bases, gates, and cargo loading systems. One option under consideration is for a sea-based VLST, either a conventional seaplane or Wing-In-Ground effect (WIG) vehicle, which would allow greater operational flexibility, while introducing other design challenges such as water impact loads and salt-water corrosion. Lockheed Martin is currently developing a floatplane version of the C-130 Hercules which will provide experience with a modern sea-based aircraft. In addition to its own ongoing research activities, Lockheed Martin is also participating in the NASA Advanced Subsonic Technology, High Speed Research (HSR), and other programs which address some of the technologies needed for the VLST. The VLST will require NASA and US aerospace companies to work together to develop new capabilities and technologies for make the VLST a viable part of transportation beyond 2000.
Bonded composite π-joints are critical to support wing geometries in aerospace/aircraft structures. Its lightweight and robust load-bearing capabilities/design guarantee high structural integrity and reliability. Current manufacturing techniques of π-joints are complex and laborious, and do not always offer high-quality joining. This study presents a high-rate manufacturing approach to fabricate π-joints using an integrated Additive Manufacturing and Compression Molding (AMCM) process. The joints were manufactured using unidirectional aerospace-grade LMPAEK/CF at 60% fiber loading for the stiffeners/skin and LM-PAEK/GF as the adhesive and characterized to evaluate their microstructure and strength. While the results indicate void formation at the joint caused by inadequate pressure, the peak tensile load of 600N recorded is akin to injection-autoclave molded π-joints, which validates the potential of this high-rate integrated approach to eliminate time-consuming and labour-intensive processes of making π-joints to reduce cost and produce high-quality joints.
Effects of boattail area contouring and simulated turbojet exhaust on loading and fuselage-tail component drag of twin-engine fighter-type airplane model
A simple form is presented of the relationships for the inviscid, fully developed structure of lift-generated vortices behind aircraft wings. The method is then extended to arbitrary span-load distributions by inferring guidelines for the selection of rollup centers for the vortex sheet, along with rules for calculating the fully developed structure of the resulting multiple vortices. These techniques yield realistic estimates of the rolled-up structure of vortices produced by a wider variety of span-load distributions than possible with the original form of the theory.
An unsteady lifting-surface theory is developed for the calculation of the airload on a semi-infinite-span thin wing in a compressible flow due to interaction with an oblique gust. By using the solutions obtained for a two-dimensional wing, the problem is formulated so that the unknown is taken to be the difference between the airload on the semi-infinite wing and that on a two-dimensional wing under the same gust conditions. Since this airload difference is nonzero only near the wing tip, the control points need be distributed in the tip region only; this significantly simplifies the numerical procedure. Results are presented for a wing with rectangular tip. The implication for noise and unsteady loads due to blade-vortex interaction for helicopter rotors is discussed.
Results of a compression test of a beaded panel intended for a proposed hypersonic aircraft are presented. The panel was tested to failure at room temperature to determine its buckling characteristics, in particular, to study the buckling caused by pure compression. The boundary conditions of the panel simulated as nearly as possible a wing mounted condition. Strain, out-of-plane deflection, and load data were measured, and elastic buckling strength as well as mode shapes of the panel were determined. Application of the moire technique is described.
The XV-15 tilt rotor research aircraft has recently completed the contractor flight test program at the Bell Helicopter Textron Flight Research Center, Arlington, Texas. During these development and envelope expansion flights (60 flight hours, 140 flights), the aircraft has been tested up to a maximum true airspeed of 557 km/h (346 mph, 301 knts). Results of the structural characteristics obtained during this testing are presented. Included is a discussion concerning the rotor and airframe loads, natural frequency placements, airframe control system interaction, and wing-rotor-pylon aeroelastic stability. Measured data are compared with predicted values for many cases.
Report presents the results of an investigation of the general aerodynamic characteristics of the NACA 23012 and 23021 airfoils, each equipped with a 0.20c external flap of NACA 23012 section. The tests were made in the NACA 7 by 10-foot and variable-density wind tunnels and covered a range of Reynolds numbers that included values corresponding to those for landing conditions of a wide range of airplanes. Besides a determination of the variation of lift and drag characteristics with position of the flap relative to the main airfoil, complete aerodynamic characteristics of the airfoil-flap combination with a flap hinge axis selected to give small hinge moments were measured in the two tunnels. Some measurements of air loads on the flap itself in the presence of the wing were made in the 7 by 10-foot wind tunnel.
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