Bio-Inspired Polymeric Ion Capture for Critical Materials Harvesting
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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This project has been aimed at understanding the mechanism of long-range electron transport in extracellular cytochrome polymers. Starting with the initial discovery of OmcS filaments in Geobacter sulfurreducens, the three laboratories supported by this award characterized the extracellular polymers of two other cytochromes, OmcE and OmcZ. The overall work showed that the predominant view that existed, that these extracellular filaments were type IV pili, was completely wrong.
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This report details the goals, approach, results, and future needs of a three-year Laboratory Directed Research and Development project funded by Sandia’s Materials Science Research Foundation. In this project, we established basic principles and mechanistic understanding of orthogonal or sequential chemistries for fabricating multi-material or robust materials. We developed numerous additive manufacturing, or 3D-printing, techniques including volumetric solid-state printing, dual-wavelength printing, and lithographic regulation of polymer crystallinity. We leveraged these new printing motifs to expand upon what is possible with manufacturing to give bespoke optical and mechanical performance. Moreover, we discovered new techniques for depolymerization enabling recovery of pristine carbon-fiber and high value electronics under moderate conditions.
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Electrically conductive composites are emerging across diverse industries such as electronic, automotive, aerospace, advanced air mobility, biomedical, infrastructure, defense and security offering static charge dissipation, electromagnetic interference shielding, lighting protection, sensing, dicing, corrosion monitoring, etc. Conductivity enhanced composites provide several advantages compared to conventional metals including weight reduction, corrosion resistance, energy efficient processability, tunable properties and multifunctionality. Polymers are typically insulating in nature and require conducting filler for electron transport. However, dispersion and polymer-filler interphases are critical and often disrupt conducting pathways. Besides, conductive fillers such as graphene, carbon nanotube, MXene, silver nanowire, etc. are expensive, limiting their wide adoption in composite industry. On the other hand, a limited number of intrinsically conductive polymers are available among which polyaniline (PANI) has been widely studied due to its high conductivity, thermal and chemical stability. However, PANI is difficult to process and exhibits weak mechanical properties. In brief, there is a significant demand for electrically conductive polymer formulation with cost-effective conducting fillers that offer processability in scale to expand the market of conductivity enhanced materials.
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This report explores the novel one-pot aqueous phase synthesis of mesoporous phenolic-hyperbranched polyethyleneimine resins without the use of a template, and their utility as heterogeneous catalysts in batch reactors and continuous microreactors. Catalyst surface areas of up to 432 m 2 /g were achieved with a uniform Pd distribution and an interconnected, highly porous, network structure, confirmed through Brunauer–Emmett–Teller (BET) surface area measurements, scanning electron microscopes (SEM), X-Ray Photoelectron Spectroscopy (XPS), Transmission Electron Microscopy (TEM), and Energy-dispersive X-ray spectroscopy (EDS). The heterogeneous catalysts achieved a maximum 98.98 ± 1% conversion in batch Suzuki couplings, with conversions being dependent upon reaction conditions, reactant chemistries, Pd loading and catalyst surface area. The catalysts were shown to be recyclable with only a marginal loss in conversion achieved after five runs. Up to 62 ± 5% and 46.5 ± 8% conversions at 0.2 mL/s and 0.4 mL/s flow rates, respectively, were achieved in a continuous microreactor. Understanding the mechanism of action of this mesoporous resin is a future research area, which could help expand the application vistas for this catalyst platform.