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NASA NTRS1997

Modified Fully Utilized Design (MFUD) Method for Stress and Displacement Constraints

The traditional fully stressed method performs satisfactorily for stress-limited structural design. When this method is extended to include displacement limitations in addition to stress constraints, it is known as the fully utilized design (FUD). Typically, the FUD produces an overdesign, which is the primary limitation of this otherwise elegant method. We have modified FUD in an attempt to alleviate the limitation. This new method, called the modified fully utilized design (MFUD) method, has been tested successfully on a number of designs that were subjected to multiple loads and had both stress and displacement constraints. The solutions obtained with MFUD compare favorably with the optimum results that can be generated by using nonlinear mathematical programming techniques. The MFUD method appears to have alleviated the overdesign condition and offers the simplicity of a direct, fully stressed type of design method that is distinctly different from optimization and optimality criteria formulations. The MFUD method is being developed for practicing engineers who favor traditional design methods rather than methods based on advanced calculus and nonlinear mathematical programming techniques. The Integrated Force Method (IFM) was found to be the appropriate analysis tool in the development of the MFUD method. In this paper, the MFUD method and its optimality are presented along with a number of illustrative examples.

Patnaik, Surya↗

NASA NTRS2003

Liner-less Tanks for Space Application - Design and Manufacturing Considerations

Composite pressure vessels, used extensively for gas and fuel containment in space vehicles, are generally constructed with a metallic liner, while the fiber reinforcement carries the major portion of the pressure-induced load. The design is dominated by the liner s low strain at yield since the reinforcing fibers cannot operate at their potential load-bearing capability without resorting to pre-stressing (or autofrettaging). An ultra high-efficiency pressure vessel, which operates at the optimum strain capability of the fibers, can be potentially achieved with a liner-less construction. This paper discusses the design and manufacturing challenges to be overcome in the development of such a pressure vessel. These include: (1) gas/liquid containment and permeation, (2) design and structural analysis, and (3) manufacturing process development. The paper also presents the development and validation tests on a liner-less pressure vessel developed by Kaiser Compositek Inc. (KCI). It should be noted that KCI s liner-less tank exhibits a highly controlled leak-before-burst mode. This feature results in a structure having the highest level of safety.

Jones, Brian H.↗

NASA NTRS1950

Performance of High-pressure-ratio Axial-flow Compressor Using Highly Cambered NACA 65-series Blower Blades at High Mach Numbers

A complete stage of an axial-flow compressor was designed and built to investigate the possibility of obtaining a high pressure ratio with an acceptable efficiency through the use of the optimum combination of high blade loading and high relative inlet Mach number. Over-all stage performance was investigated over a range of flows at equivalent tip speeds of 418 to 836 feet per second. At design speed (836 ft/sec), a peak total-pressure ration of 1.445 was obtained with an adiabatic efficiency of 0.89. For design angle of attack at the mean radius, a total-pressure ratio of 1.392 was obtained.

COMPRESSORS - AXIAL FLOW↗

NASA NTRS1990

Research in software allocation for advanced manned mission communications and tracking systems

An assessment of the planned processing hardware and software/firmware for the Communications and Tracking System of the Space Station Freedom (SSF) was performed. The intent of the assessment was to determine the optimum distribution of software/firmware in the processing hardware for maximum throughput with minimum required memory. As a product of the assessment process an assessment methodology was to be developed that could be used for similar assessments of future manned spacecraft system designs. The assessment process was hampered by changing requirements for the Space Station. As a result, the initial objective of determining the optimum software/firmware allocation was not fulfilled, but several useful conclusions and recommendations resulted from the assessment. It was concluded that the assessment process would not be completely successful for a system with changing requirements. It was also concluded that memory requirements and hardware requirements were being modified to fit as a consequence of the change process, and although throughput could not be quantitized, potential problem areas could be identified. Finally, inherent flexibility of the system design was essential for the success of a system design with changing requirements. Recommendations resulting from the assessment included development of common software for some embedded controller functions, reduction of embedded processor requirements by hardwiring some Orbital Replacement Units (ORUs) to make better use of processor capabilities, and improvement in communications between software development personnel to enhance the integration process. Lastly, a critical observation was made regarding the software integration tasks did not appear to be addressed in the design process to the degree necessary for successful satisfaction of the system requirements.

Warnagiris, Tom↗

NASA NTRS1997

COMETBOARDS Can Optimize the Performance of a Wave-Rotor-Topped Gas Turbine Engine

A wave rotor, which acts as a high-technology topping spool in gas turbine engines, can increase the effective pressure ratio as well as the turbine inlet temperature in such engines. The wave rotor topping, in other words, may significantly enhance engine performance by increasing shaft horse power while reducing specific fuel consumption. This performance enhancement requires optimum selection of the wave rotor's adjustable parameters for speed, surge margin, and temperature constraints specified on different engine components. To examine the benefit of the wave rotor concept in engine design, researchers soft coupled NASA Lewis Research Center's multidisciplinary optimization tool COMETBOARDS and the NASA Engine Performance Program (NEPP) analyzer. The COMETBOARDS-NEPP combined design tool has been successfully used to optimize wave-rotor-topped engines. For illustration, the design of a subsonic gas turbine wave-rotor-enhanced engine with four ports for 47 mission points (which are specified by Mach number, altitude, and power-setting combinations) is considered. The engine performance analysis, constraints, and objective formulations were carried out through NEPP, and COMETBOARDS was used for the design optimization. So that the benefits that accrue from wave rotor enhancement could be examined, most baseline variables and constraints were declared to be passive, whereas important parameters directly associated with the wave rotor were considered to be active for the design optimization. The engine thrust was considered as the merit function. The wave rotor engine design, which became a sequence of 47 optimization subproblems, was solved successfully by using a cascade strategy available in COMETBOARDS. The graph depicts the optimum COMETBOARDS solutions for the 47 mission points, which were normalized with respect to standard results. As shown, the combined tool produced higher thrust for all mission points than did the other solution, with maximum benefits around mission points 11, 25, and 31. Such improvements can become critical, especially when engines are sized for these specific mission points.

Patnaik, Surya N.↗

NASA NTRS1972

Preliminary design of an auxiliary power unit for the space shuttle. Volume 1: Summary

Numerous candidate APU concepts are considered, each meeting the space shuttle APU problem statement. Evaluation of these concepts indicates that the optimum concept is a hydrogen-oxygen APU incorporating a recuperator to utilize the exhaust energy and using the cycle hydrogen flow as a means of cooling the component heat loads. A preliminary design of the selected APU concept is presented, placing primary emphasis on the cycle thermal management and the controls. Results for both steady state and transient APU performance are also included, based on digital computer programs developed during the study. The selected APU provides up to 400 hp out of the gearbox, has a fixed weight of about 277 lb, and requires about 2 lb/shp-hr of propellants.

Hamilton, M. L.↗

NASA NTRS1983

A frequency-routed satellite system concept using multiple orthogonally-polarized beams for frequency reuse

The design concepts of a multibeam frequency-division multiplexed satellite system accessed by many moderately sized earth stations are outlined. In the system proposed here, traffic is routed from beam to beam through appropriate apportionment and filtering. Within a beam, the routing to particular users is achieved by conventional FDM. The optimum beam size, beam isolation, orthogonal polarization assignment to beams, the concept of beam groups yielding a simple transponder design, and the establishment of a frequency plan providing interference-free band assignments are discussed.

Rotholz, E.↗

NASA NTRS1975

Attenuation of sound in ducts with acoustic treatment: A generalized approximate equation

A generalized approximate equation for duct lining sound attenuation is presented. The specification of two parameters, the maximum possible attenuation and the optimum wall acoustic impedance is shown to completely determine the sound attenuation for any acoustic mode at any selected wall impedance. The equation is based on the nearly circular shape of the constant attenuation contours in the wall acoustic impedance plane. For impedances far from the optimum, the equation reduces to Morse's approximate expression. The equation can be used for initial acoustic liner design. Not least important is the illustrative nature of the solutions which provide an understanding of the duct propagation problem usually obscured in the exact calculations. Sample calculations using the approximate attenuation equation show that the peak and the bandwidth of the sound attenuation spectrum can be represented by quite simple functions of the ratio of actual wall acoustic resistance to optimum resistance.

Rice, E. J.↗

NASA NTRS1975

Attenuation of sound in ducts with acoustic treatment - A generalized approximate equation

Rice, E. J.↗

DOE OSTI2020

Advanced Moderation Module for High-Temperature Micro-Reactor Applications

Development and deployment of micro-reactors that provide competitive efficiency, prevailing compactness, and inherent safety is an immediate focus of the U.S. nuclear industry. For thermal neutron micro-reactors operating at elevated temperature for optimized efficiency, such as micro molten-salt reactors (MSRs), heat-pipe reactors, and very-high temperature reactors (VHTRs), high-performance moderator based on metal hydride can enhance the neutron economy and therefore achieve reduced weight and enhanced portability. As unclad metal hydride inevitably decomposes at elevated temperature, an enclosure is required for hydride moderator to deliver desired performance at elevated temperatures. Conventional moderator enclosure solutions based on high-temperature alloys introduce extraneous neutron penalty into the micro-reactor, affecting the neutronic benefits provided by the hydride moderator. Additionally, the compatibility between the high-temperature alloy enclosure and the micro-reactor matrix is also a potential issue. In this report, we disclose an Advanced Moderator Module (AMM) concept enabled by an innovative enclosure solution combining the advantages of refractory metals, ceramic matrix composites (CMCs), and advanced coating technology to serve as hydrogen permeation barrier up to very-high temperatures. A schematic description of the AMM structure is illustrated in Figure A1. The AMM contains a moderating material core made of metal hydride with high thermal stability, such as YH 2-x . The hydride core is enclosed by an H 2 barrier layer coated on a ductile refractory metal liner to minimize hydrogen loss during high-temperature operation. A ceramic matrix composite (CMC) cladding is adopted to provide further structural strength, especially during power transients. Between the CMC cladding and metal liner, an extra diffusion barrier coating is inserted to suppress the chemical interaction at elevated temperatures. Hence, based on a series of innovative material solutions, the AMM is capable of containing the metal hydride core at elevated temperature (>900oC) inside coated and lined CMC envelop with negligible hydrogen loss throughout the microreactor lifetime. The benefit of the AMM technology was assessed based on a comprehensive multi-stage reactor-physics analysis. Advanced moderation based on hydride metals (such as YH2-x) enables reaching optimum moderation with higher fuel content than traditional VHTR technology, which is required to design compact micro-reactor cores targeting long-life operation. The AMM enclosure technology provides lower thermal neutron absorption rates than traditional solutions (based on stainless steel or Mo-based alloy such as TZM), which reduces the fissile enrichment requirements by 6-8% on a TRISO-fueled design based on the EMPIRE core. Finally, combining the hydride moderator with neutron transparent enclosure solutions provides significant potential to boost neutronics performance of micro-reactors in terms of increased core lifetime or reduced size and weight by 30-50% on a micro-reactor based on the Holos Quad technology. The progress and plans for on-going development and demonstration efforts are also discussed in this report. The current demonstration of AMM is focused on the hydrogen diffusion barrier demonstration under thermal cycling, while radiation tolerance demonstration is planned. The next step of the demonstration plan will be the assembly of miniature AMM for high-temperature testing, which can be used as a prototype for future pilot scale demonstration.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

NASA NTRS1972

Static structural tests of a 1.5-meter diameter fabric attached inflatable decelerator

Meridional tape forces, permeability, and change in model contours were measured on the aft half of a 1.5-m-diameter attached inflatable decelerator (AID). Inflation pressures up to 103 kN per square meter and external pressures of 0.14 to 102 kN per square meter were used. The results indicated that the model stresses were near the desired isotensoid condition. Future AID designs should consider both stiffness and strength of the meridional tapes to obtain the optimum division of load between tapes and fabric. Permeability of pressurized fabric structures is a few orders of magnitude higher than that obtained in the standard low-pressure test on material specimens.

Willis, C. M.↗

NASA NTRS1971

Detailed design of a 100-We multicell thermionic power supply.

Confirmation of the general trends of a previously reported parametric study of plutonia-fueled thermionic generators in a detailed 100-We generator design. The detailed design takes into account the additional weight of system-integration components and shows that design refinements of all aeroshell components are possible when a specific generator configuration is considered. An optimized 100-We thermionic power supply design is presented, reflecting a 0.98 reliability goal after five years of operation. The optimum multicell array consists of 28 isomite converters, each producing approximately 3.6 We at end-of-life. The optimum arrangement of converters in the aeroshell is a four-column, seven-row stacking configuration connected electrically as a two-column, 14-row array.

Rouklove, P.↗

NASA NTRS1972

Noise radiation from V/STOL aircraft.

This paper presents a detailed evaluation of design factors affecting noise annoyance by V/STOL aircraft. Community noise annoyance is quantified on the basis of recent analyses of survey data, and the implications on V/STOL design discussed. The effect of fundamental design choices on noise levels is analysed. The principal noise sources, and therefore the optimum noise control measures, are a function of disc loading. It is found that increase in rotor scale gives a substantial benefit in subjective levels at the lower disc loadings. Rotor noise source mechanisms are discussed in detail and the dominant effect of the unsteady aerodynamic input to the rotor demonstrated. Data on the effects of recirculation on noise is presented. Two approaches for low noise V/STOL seem to be feasible. These are the low disc loading open rotor, and a ducted fan with substantial duct attenuation treatment. The principal noise control methods for each approach are given.

Lowson, M. V.↗

NASA NTRS1976

LANDSAT D user data processing study

The major expected users of the LANDSAT D system and a preliminary system design of their required facilities are investigated. This system design will then be costed in order to provide an estimate of the incremental user costs necessitated by LANDSAT D. One major use of these cost estimates is as part of an overall economic cost/benefit argument being developed for the LANDSAT D system. The implication of this motive is key; the system design (and corresponding cost estimates) must be a credible one, but not necessarily an optimum one.

Source record↗

NASA NTRS1977

Reliability based fatigue design and maintenance procedures

A stochastic model has been developed to describe a probability for fatigue process by assuming a varying hazard rate. This stochastic model can be used to obtain the desired probability of a crack of certain length at a given location after a certain number of cycles or time. Quantitative estimation of the developed model was also discussed. Application of the model to develop a procedure for reliability-based cost-effective fail-safe structural design is presented. This design procedure includes the reliability improvement due to inspection and repair. Methods of obtaining optimum inspection and maintenance schemes are treated.

Hanagud, S.↗

NASA NTRS1977

Aero-acoustic experimental verification of optimum configuration of variable-pitch fans for 40 x 80 foot subsonic wind tunnel

The aerodynamic and acoustic performance of two drive fan configurations (low-speed and high-speed variable pitch design) for a 40 x 80 foot wind tunnel were monitored. A 1/7-scale model was utilized. The necessary aero-acoustic data reduction computer program logic was supplied. Test results were evaluated, and the optimum configuration to be employed in the 40 foot full scale fan was recommended.

Lown, H.↗

NASA NTRS1978

Subsonic vortex-flow design study for slender wings

A theoretical study describing the effects of spanwise camber on the lift dependent drag of slender delta wings having leading-edge-vortex-flow is presented. The earlier work by Barsby, using conical flow, indicated that drag levels similar to those in attached flow could be obtained. This is reexamined and then extended to the more practical case of nonconical flow by application of the vortex-lattice method coupled with the suction-analogy and the recently developed Boeing free-vortex-sheet method. Lastly, a design code is introduced which employs the suction analogy in an attempt to define 'optimum' camber surfaces for minimum lift dependent drag for vortex flow conditions

Lamar, J. E.↗

NASA NTRS1978

A study of axial compressor blade optimization for operation in the low Reynolds number regime

Original and previously published experimental data is presented in this study of axial compressor blade optimization for use in the subcritical Reynolds number region. Three methods of increasing cascade performance at these low Rc are presented, discussed, and compared: (1) use of sharp-leading-edge profiles, (2) trip wires or roughness elements, and (3) high free-stream turbulence. The original data was collected in the VKI C-1 cascade wind tunnel; during these tests blade chord Reynolds number was varied from 250,000 down to about 17,000. Each technique demonstrated an increase in low Reynolds number (based on chord) performance for certain profiles, with the sharp-leading-edge profile as the potential optimum. Axial compressors or pumps that must operate for a significant amount of their design life under low Reynolds number conditions might benefit substantially from these methods.

Roberts, W. B.↗