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At least 1,225 records · Page 68

Performance of filament-wound vessels from an organic fiber in several epoxy matrices

A study was carried out to select a state-of-the-art epoxy for wet filament winding. Ten epoxy systems were used to filament wind pressure vessels with a high-modulus, high-strength organic fiber. Data are reported on vessel performance, fiber strand strengths, and shear strengths for the different systems. Using our criteria (processibility, neat resin properties, and vessel performance), we find that an epoxy system based on the rubber-modified bis-phenol-F resin, diluted with vinyl cyclohexane dioxide and cured with mixed aromatic amines, can easily replace bis-phenol-A epoxies diluted with bis-(2, 3-epoxycyclopentyl) ether (such as ERL 2256 epoxy of Union Carbide) with comparable overall performance.

Chiao, T. T.↗

Cost/benefit analysis of advanced materials technologies for future aircraft turbine engines

The cost/benefits of advance commercial gas turbine materials are described. Development costs, estimated payoffs and probabilities of success are discussed. The materials technologies investigated are: (1) single crystal turbine blades, (2) high strength hot isostatic pressed turbine disk, (3) advanced oxide dispersion strengthened burner liner, (4) bore entry cooled hot isostatic pressed turbine disk, (5) turbine blade tip - outer airseal system, and (6) advance turbine blade alloys.

Bisset, J. W.↗

Nuclear thermionic converter

Efficient nuclear reactor thermionic converter units are described which can be constructed at low cost and assembled in a reactor which requires a minimum of fuel. Each converter unit utilizes an emitter rod with a fluted exterior, several fuel passages located in the bulges that are formed in the rod between the flutes, and a collector receiving passage formed through the center of the rod. An array of rods is closely packed in an interfitting arrangement, with the bulges of the rods received in the recesses formed between the bulges of other rods, thereby closely packing the nuclear fuel. The rods are constructed of a mixture of tungsten and thorium oxide to provide high power output, high efficiency, high strength, and good machinability.

Phillips, W. M.↗

Structures Protection

Materials of which an aircraft is made and the methods used to hold these materials together forming the aircraft structure were studied as factors important in protecting a modern aircraft from hazardous natural environments. Since all-metal aircraft are being replaced by aircraft constructed partly of fiber reinforced plastics with desirable light weight and high strength properties but with poor electrical conductivity, the danger of lightning strikes has become more serious. Lightning effects on metal structures were reviewed and design protection was discussed. The expected lightning effects on nonmetallic materials such as fiberglass and advanced composites were also reviewed.

Franklin A Fisher↗

A space necklace about the earth

A space elevator is forecasted for the first quarter of the 21st century, that will consist of a cable attached at the earth's equator, suspended in space by an artificial satellite in geosynchronous orbit. It is stated that such a transport system will supplement rockets as the railway supplements aircraft. Specific aspects of the system are examined, including provisions for artificial gravity, the development special composite construction materials exhibiting high strength and low mass, and spacecraft launching from the elevator.

Polyakov, G.↗

Study of advanced composite structural design concepts for an arrow wing supersonic cruise configuration, task 3

A structural design study was conducted to assess the relative merits of structural concepts using advanced composite materials for an advanced supersonic aircraft cruising at Mach 2.7. The configuration and structural arrangement developed during Task I and II of the study, was used as the baseline configuration. Allowable stresses and strains were established for boron and advanced graphite fibers based on projected fiber properties available in the next decade. Structural concepts were designed and analyzed using graphite polyimide and boron polyimide, applied to stiffened panels and conventional sandwich panels. The conventional sandwich panels were selected as the structural concept to be used on the wing structure. The upper and lower surface panels of the Task I arrow wing were redesigned using high-strength graphite polyimide sandwich panels over the titanium spars and ribs. The ATLAS computer system was used as the basis for stress analysis and resizing the surface panels using the loads from the Task II study, without adjustment for change in aeroelastic deformation. The flutter analysis indicated a decrease in the flutter speed compared to the baseline titanium wing design. The flutter analysis indicated a decrease in the flutter speed compared to the baseline titanium wing design. The flutter speed was increased to that of the titanium wing, with a weight penalty less than that of the metallic airplane.

Source record↗

Torquing preload in a lubricated bolt

The tension preload obtained by torquing a 7/8 in. diam UNC high strength bolt was determined for lubricated and dry conditions. Consistent preload with a variation of + or - 3% was obtained when the bolt head area was lubricated prior to each torque application. Preload tensions nearly 70% greater than the value predicted with the commonly used formula occurred with the lubricated bolt. A reduction to 39% of the initial preload was observed during 50 torque applications without relubrication. Little evidence of wear was noted after 203 cycles of tightening.

Seegmiller, H. L.↗

Graphite/epoxy pressure vessels lined with ultra-thin titanium

Filament-wound, titanium-lined, fiber/epoxy pressure vessels were made using a very high-strength graphite fiber (3570-MPa typical fiber strength). The 0.254-mm-thick titanium liner was used to improve burst performance. The pressure vessels achieved an average burst performance of 241 kPa.cu m/kg, and the fatigue life of titanium liners with good welds (cycled to 50% of the average expected burst pressure) was in excess of 2000 cycles.

Hamstad, M. A.↗

Improved coal-slurry pipeline

High strength steel pipeline carries hot mixture of powdered coal and coal derived oil to electric-power-generating station. Slurry is processed along way to remove sulfur, ash, and nitrogen and to recycle part of oil. System eliminates hazards and limitations associated with anticipated coal/water-slurry pipelines.

Dowler, W. L.↗

Temperature and moisture analysis in composites

Advanced fiber-reinforced polymeric matric composites have emerged as strong candidate materials for airframe applications. Favorable aspects include high strength, stiffness, and low density. Temperature and Moisture Analysis in Composites (TMAC) program was developed to study effect of variations in diffusion coefficients, surface properties, panel tilt, ground reflection, and geographical location on moisture-concentration profiles and average moisture contents of composite laminates.

Tenney, D. R.↗

Engineering properties of Incoloy-903 and CTX-1

Engineering properties of Incoloy-903 sheet and CTX-1 (high strength austentic Fe-Ni-Co alloy) bar are characterized in report. Report includes tables and plots of test data and photographs of microstructure of samples used. Two appendixes include specimen configuration and data collected from industrial survey.

Ruff, P. E.↗

Ceramic/metal seals

Design criteria are discussed for a hermetic seal capable of withstanding the 450 C operating temperature of a lithium-metal sulfide battery system. A mechanical seal consisting of two high strength alloy metal sleeves welded or brazed to a conductor assembly and pressed onto a ceramic is described. The conductor center passes through the ceramic but is not sealed to it. The seal is effected on the outside of the taper where the tubular part is pressed down over and makes contact.

Bredbenner, A. M.↗

Development of fire-resistant, low smoke generating, thermally stable end items for commercial aircraft and spacecraft using a basic polyimide resin

Experimental data pertinent to flexible resilient foams, low density wall panels, high strength floor panels and thermal acoustical insulation are presented. An evaluation of the effect of the heterocyclic diamine component on the compression set of the foams was carried out. Processes and compositions for fabricating wall panels were evaluated. Thermal acoustical polyimide materials were developed to replace conventional glass batting insulation. To reduce the thermal stresses and improve the burn through resistance, cross linked polyimide foams were developed but not evaluated.

Gagliani, J.↗

Fractographic analysis of gaseous hydrogen induced cracking in 18Ni maraging steel

Electron microscope fractographic analysis supplemented an extensive study of the kinetics of gaseous hydrogen assisted cracking in 18Ni maraging steel. Temperature determined the crack path morphology in each steel which, in turn, was directly related to the temperature dependence of the crack growth rate. Crack growth in the low temperature regime proceeded along prior austenite grain boundaries. Increasing the temperature above a critical value produced a continuously increasing proportion of transgranular quasi-cleavage associated with lath martensite boundaries. The amount of transgranular cracking was qualitatively correlated with the degree of temperature-induced deviation from Arrhenius behavior. Fractographic observations are interpreted in terms of hypothesized mechanisms for gaseous hydrogen embrittlement. It is concluded that hydrogen segregation to prior austenite and lath martensite boundaries must be considered as a significant factor in developing mechanisms for gaseous embrittlement of high strength steels.

Gangloff, R. P.↗

Non-flammable polyimide materials for aircraft and spacecraft applications

Recent developments in polyimide chemistry show promise for producing materials with very low flammability and a wide range of mechanical properties. Polyimide foams can be synthesized to provide fire safety without detectable formation of smoke or toxic byproducts below 204 C (400 F), thus avoiding an environment which is lethal to human habitation. This work has been and is currently being performed under development programs, the objective of which is to provide cost effective processes for producing thermally stable, polyimide flexible resilient foams, thermal-acoustical insulating materials, rigid low density foam panels, and high strength foam structures. The chemical and physical properties demonstrated by these materials represent a technological advancement in the art of thermally stable polyimide polymers which are expected to insure fire protection of structures and components used in air transportation and space exploration. Data compiled to date on thermal, physical and functional properties of these materials are presented.

Gagliani, J.↗

Resistance welding graphite-fiber composites

High-strength joints are welded in seconds in carbon-reinfored thermoplastic beams. Resistance-welding electrode applies heat and pressure to joint and is spring-loaded to follow softening material to maintain contact; it also holds parts together for cooling and hardening. Both transverse and longitudinal configurations can be welded. Adhesive bonding and encapsulation are more time consuming methods and introduce additional material into joint, while ultrasonic heating can damage graphite fibers in composite.

Lamoureux, R. T.↗

A construction technique for wind tunnel models

High strength, good surface finish, and corrosion resistance are imparted to miniature wind tunnel models by machining pressure channels as integral part of model. Pattern for pressure channels is scribed, machined, or photoetched before channels are drilled. Mating surfaces for channels are flashed and then diffusion brazed together.

Lawing, P. L.↗

A new family of fire-resistant foams

Need for lightweight flame-resistant, nonsmoking materials in interiors of spacecraft has spawned family of foams that could find applications in aircraft and other vehicles. Polyimide-based foams are being developed as resilient fillers for seat cushions, as rigid, low-density wall panels, as high-strength sheets for floors, and as thermal and acoustical insulation.

Gagliani, J.↗