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At least 1,225 records · Page 68

Integrated Mechanical System Pods (CRADA Final Report)

LBNL provided input to setting the requirements related to indoor air quality and contributed to the development of metrics and test plans to evaluate prototypes of the mechanical pods, which were developed by other members of the project team. The testing of prototypes was conducted by and at Syracuse University, another project partner. LBNL also collaborated with RMI to develop a basic plan for data collection when the pods are deployed for field testing in Phase 2.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Traffic Management Advisor: Iterative Field Development and Assessment at Multiple Sites

Previous studies have demonstrated the necessity of involving users in the development of automation aids, especially for complex domains such as air traffic control (ATC). Traditional development only demanded a single field test to validate a completed system, but a more iterative combination of development and assessment ensures that the technology meets the requirements of its application domain. Exposure across an adequate spectrum of field users is also required during development, and the use of multiple development sites provides an opportunity to consider individual facility cultures as they relate to implementation strategies. The development of the Center/TRACON Automation System (CTAS) Traffic Management Advisor (TMA) at the Denver and Dallas ATC facilities demonstrates successful iterative development and assessment at multiple field sites. The use of field development changes the nature of assessment. As development progresses, periodic assessments are required to validate that system development is progressing along an appropriate track. In the development of the TMA, assessments were performed based on software in the field, and input from traffic managers was analyzed and incorporated into subsequent releases of the TMA, to be reassessed in the field. This has led to a tool with operational suitability and broad user acceptance. Assessment at multiple sites provides a more generalizable perspective that allows the production of a system that is both generic enough to be used at different sites and tailored enough to be of use at any site. In addition to providing a better understanding of specific facility requirements, the use of multiple assessment sites in the development of TMA has provided an opportunity to consider individual facility operations, procedures and cultures as they relate to development and implementation strategies.

Sanford, Beverly D.↗

Software Development for the Hobby-Eberly Telescope's Segment Alignment Maintenance System using LABView

The software development for an upgrade to the Hobby-Eberly Telescope (HET) was done in LABView. In order to improve the performance of the HET at the McDonald Observatory, a closed-loop system had to be implemented to keep the mirror segments aligned during periods of observation. The control system, called the Segment Alignment Maintenance System (SAMs), utilized inductive sensors to measure the relative motions of the mirror segments. Software was developed in LABView to tie the sensors, operator interface, and mirror-control motors together. Developing the software in LABView allowed the system to be flexible, understandable, and able to be modified by the end users. Since LABView is built using block diagrams, the software naturally followed the designed control system's block and flow diagrams, and individual software blocks could be easily verified. LABView's many built-in display routines allowed easy visualization of diagnostic and health-monitoring data during testing. Also, since LABView is a multi-platform software package, different programmers could develop the code remotely on various types of machines. LABView s ease of use facilitated rapid prototyping and field testing. There were some unanticipated difficulties in the software development, but the use of LABView as the software "language" for the development of SAMs contributed to the overall success of the project.

Hall, Drew P.↗

CO{sub 2} Capture by Sub-ambient Membrane Operation

The main objective of the project was to develop a CO{sub 2} capture process based on sub-ambient temperature operation of a hollow fiber membrane. The program aims to reach the eventual DOE program goal of > 90% CO{sub 2} capture from existing PC fired power plants with < 35% increase in the cost of electricity. The project involves closed-loop testing of commercial fiber bundles under simulated process conditions to test the mechanical integrity and operability of membrane module structural component under sub ambient temperature. A commercial MEDAL 12” bundle exhibited excellent mechanical integrity for 2 months. However, selectivity was ~25% lower than expected at sub-ambient conditions. This could be attributed to a small feed to permeate leak or bundle non-ideality. To investigate further, and due to compressor flow limitations, the 12” bundle was replaced with a 6” bundle to conduct tests with lower permeate/feed ratios, as originally planned. The commercial 6” bundle was used for both parametric testing as well as long-term stability testing at sub-ambient conditions. Parametric studies were carried out both near the start and end of the long-term test. The parametric studies characterized membrane performance over a broad range of feed conditions: temperature (-25°C to -45°C), pressure (160 psig to 200 psig), and CO{sub 2} feed concentration (18% to 12%). Performance of the membrane bundle was markedly better at lower temperature (-45ºC), higher pressure (200 psig) and higher CO{sub 2} feed concentration (18%). The long-term test was conducted at these experimentally determined “optimum” feed conditions. Membrane performance was stable over 8 months at sub-ambient temperature operation. The experimentally measured high performance of the membrane bundle at sub-ambient operating conditions provides justification for interest in sub-ambient membrane processing of flue gas. In a parallel activity, the impact of contaminants (100 ppm SOx and NOx) on membrane performance was tested in the laboratory with membrane minipermeators. NO permeance is intermediate between CO{sub 2} and N{sub 2}; while both SO{sub 2} and NO{sub 2} are more permeable than CO{sub 2} at cold condition. This implies that SO{sub 2} and NO{sub 2} will be efficiently removed with CO{sub 2} into the membrane permeate in the proposed cold membrane process. Calculations were performed by Air Liquide Engineering (ALE) to estimate capture costs based on the proposed sub-ambient temperature membrane process for 90% CO{sub 2} capture from an air- fired coal power plant delivering 550 MW net electricity. Membrane performance in the process simulation was defined by the final parametric test results. This analysis involved refining the process simulation model, obtaining relevant capital cost estimates and using these to estimate a 20-year levelized cost of electricity (LCOE). A sensitivity analysis shows CO{sub 2} capture specific energy requirements of 216-242 kwh/T CO{sub 2} captured. The LCOE estimating methodology followed DOE/NETL study 2010/1397. This analysis indicates increases in LCOE between 48% and 53%. For most equipment, the budgetary capital cost estimates are expected to be valid within ± 20%. The most significant capital costs are due to the (i) feed compression and associated gas pretreatment and (ii) membrane system. For both items, there is a realistic chance for cost reductions in the immediate future (0-5 years) as well as long term reductions. The process continues to hold promise with anticipated cost reductions in compression and membrane operations. In particular, membrane costs could be reduced significantly by increased production volume (economy of scale) as well as optimization of bundle size and configuration for this application. PFD definition for a potential field test has been completed through (i) simulation work at DRTC, (ii) discussions with compressor manufacturers and (iii) a field visit to t e NCCC, Wilsonville, AL. The PC4 facility at the NCCC is a suitable site for a 0.1 MW scale test.

54 ENVIRONMENTAL SCIENCES↗

Grey-box Fault Models and Applications for Low Carbon Emission CO2 Refrigeration System

CO2 refrigeration systems have attracted more attentions in recent years because of their zero-carbon emission advantages compared with traditional refrigerants. These systems are widely used in certain commercial buildings such as supermarkets. However, very limited energy studies have been done for such refrigeration systems under faults. Furthermore, this study investigated five common faults for supermarket transcritical CO2 refrigeration systems with display cases. The following major tasks were implemented for this study. (1) Five fault models (gray-box format) regarding the power consumption and supply air temperature were proposed for low- and high-temperature display cases, respectively. The models cover: ice accumulation on evaporator coil, evaporator fan partial failure, expansion valve failure, display door open, and condenser blockage. (2) These fault models were calibrated with field tests, and the modeling accuracies were in good agreement with measurement datasets. (3) The proposed fault models demonstrated more than 90% of fault detection for Fault Detection and Diagnostics (FDD) purposes for both field measurement and simulated data.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Real-Time Inertia Estimation Tool Implementation Based on Probing Signals

As renewable energy penetration increases and the traditional generators retire in power grids, system inertia decreases and exhibits significant daily fluctuations. Furthermore, fast frequency responses (FFRs) provided by the inverter-based resources (IBRs) begin to playa very critical role and bring new challenges to real-time system inertia monitoring due to the difficulties of quantifying its artificial inertia contribution. Thus, necessitating an accurate real-time inertia estimation tool will not only benefit the secure power grid operations, but also provide insights on assessing the artificial inertia contribution from the IBRs. This paper presents a probing-based real-time inertia estimation tool that has been validated through a power-hardware-in-the-Ioop (PHIL) test system using identical hardware battery energy storage system (BESS) and control in an actual power grid. Preliminary results indicate high estimation accuracy of the developed tool and pave the way for the field test and deployment.

inverter-based resources↗

Gray-Box Fault Models and Applications for Low-Carbon Emission CO 2 Refrigeration Systems

CO 2 refrigeration systems have attracted more attentions in recent years because of their zero-carbon emission advantages compared with traditional refrigerants. These systems are widely used in certain commercial buildings such as supermarkets. However, very limited energy studies have been done for such refrigeration systems under faults. This study investigated five common faults for supermarket transcritical CO 2 refrigeration systems with display cases. The following major tasks were implemented for this study. (1) Five fault models (gray-box format) regarding the power consumption and supply air temperature were proposed for low- and high-temperature display cases, respectively. The models cover: ice accumulation on evaporator coil, evaporator fan partial failure, expansion valve failure, display door open, and condenser blockage. (2) These fault models were calibrated with field tests, and the modeling accuracies were in good agreement with measurement datasets. (3) The proposed fault models demonstrated more than 90% of fault detection for Fault Detection and Diagnostics (FDD) purposes for both field measurement and simulated data.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Enabling CO 2 Isothermal Compression Using Liquid Piston and Integrated Gas Cooler

This report outlines the development of a near-isothermal liquid piston compressor. Initially, a proof-of-concept experiment was conducted to validate the feasibility and potential of near-isothermal compression. A first-of-its-kind near-isothermal liquid piston compressor was then successfully built and tested. Additionally, a Matlab-based transient model was developed to capture performance trends accurately. These efforts laid the groundwork for developing a second-generation prototype with enhanced efficiency and design. Subsequent field tests at the Helix Innovation Center in Ohio demonstrated a cooling capacity of 2 kW with a COP of 1.64 at an ambient temperature of 25°C. An improved model was also created to suggest different heat exchanger geometries for better compression efficiency.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Subsynchronous instability of a geared centrifugal compressor of overhung design

The original design analysis and shop test data are presented for a three stage (poster) air compressor with impellers mounted on the extensions of a twin pinion gear, and driven by an 8000 hp synchronous motor. Also included are field test data, subsequent rotor dynamics analysis, modifications, and final rotor behavior. A subsynchronous instability existed on a geared, overhung rotor. State-of-the-art rotor dynamics analysis techniques provided a reasonable analytical model of the rotor. A bearing modification arrived at analytically eliminated the instability.

Hudson, J. H.↗

Thermal Infrared Spectral Imager for Airborne Science Applications

An airborne thermal hyperspectral imager is under development which utilizes the compact Dyson optical configuration and quantum well infrared photo detector (QWIP) focal plane array. The Dyson configuration uses a single monolithic prism-like grating design which allows for a high throughput instrument (F/1.6) with minimal ghosting, stray-light and large swath width. The configuration has the potential to be the optimal imaging spectroscopy solution for lighter-than-air (LTA) vehicles and unmanned aerial vehicles (UAV) due to its small form factor and relatively low power requirements. The planned instrument specifications are discussed as well as design trade-offs. Calibration testing results (noise equivalent temperature difference, spectral linearity and spectral bandwidth) and laboratory emissivity plots from samples are shown using an operational testbed unit which has similar specifications as the final airborne system. Field testing of the testbed unit was performed to acquire plots of apparent emissivity for various known standard minerals (such as quartz). A comparison is made using data from the ASTER spectral library.

QWIP↗

Innovating the next generation of commercial smart building software

Nearly 30% of commercial building energy use is wasted due to equipment faults and HVAC controls problems. The result is increased emissions, compromised comfort and productivity, and less reliable coordination of building power needs with a clean grid. The energy impact alone represents $17 billion in potential savings. Today’s smart building software provides a robust solution to address these operational deficiencies. Energy management and information systems (EMIS) are saving up to 9% on average, with two-year paybacks. They are being incorporated into energy management processes, commissioning services, and utility programs. As effective as they are, two barriers prevent even deeper benefits; limited personnel to fix problems once they are identified, and the expense and time to manually implement changes in control systems. In partnership with the research community, the EMIS industry is developing new capabilities to overcome these barriers. Moving beyond siloed products for either fault detection and diagnostics, or optimal control, these new capabilities empower users to not only automatically identify faults, but also to push corrective action, and control improvements to their buildings. In this paper, several areas for enhancements are documented: ‘one-time’ correction of faults such as setpoints, schedules, and economizer lockouts; short-term active testing for automated proportional integral derivative (PID) loop tuning and functional testing; and continuous supervisory control for demand flexibility and year-round efficiency. Results are presented from a pair of partner implementations out of a dozen providers integrating these enhancements into their products, including field tests from across the country, and insights into operator acceptance and integration into operations and maintenance practices.

Casillas, Armando↗

New Whole-House Solutions Case Study: Testing Ductless Heat Pumps in High-Performance Affordable Housing, the Woods at Golden Given - Tacoma, Washington

The Woods is a 30-home, high- performance, energy efficient sustainable community built by Habitat for Humanity (HFH). With Support from Tacoma Public Utilities, Washington State University (part of the Building America Partnership for Improved Residential Construction) is researching the energy performance of these homes and the ductless heat pumps (DHP) they employ. This project provides Building America with an opportunity to: field test HVAC equipment, ventilation system air flows, building envelope tightness, lighting, appliance, and other input data that are required for preliminary Building Energy Optimization (BEopt™) modeling and ENERGY STAR® field verification; analyze cost data from HFH and other sources related to building-efficiency measures that focus on the DHP/hybrid heating system and heat recovery ventilation system; evaluate the thermal performance and cost benefit of DHP/hybrid heating systems in these homes from the perspective of homeowners; compare the space heating energy consumption of a DHP/electric resistance (ER) hybrid heating system to that of a traditional zonal ER heating system; conduct weekly "flip-flop tests" to compare space heating, temperature, and relative humidity in ER zonal heating mode to DHP/ER mode.

Appliance↗

An Experimental Evaluation of the Performance of Two Combination Pitot Pressure Probes

Experimental tests have been completed which recorded the ability of two combination steady state and high response time varying Pitot probe designs to accurately measure steady stagnation pressure at a single location in a flow field. Tests were conducted of double-barreled and coannular Prati probes in a 3.5 in. diameter free jet probe calibration facility from Mach 0.1 to 0.9. Geometric symmetry and pitch (-40 deg to 40 deg) and yaw (0 deg to 40 deg) angle actuation were used to fully evaluate the probes. These tests revealed that the double-barreled configuration induced error in its steady state measurement at zero incidence that increased consistently with jet Mach number to 1.1 percent at Mach 0.9. For all Mach numbers, the double-barreled probe nulled at a pitch angle of approximately 7.0 deg and provided inconsistent measurements when yawed. The double-barreled probe provided adequate measurements via both its steady state and high response tubes (within +/- 0.15 percent accuracy) over unacceptable ranges of biased pitch and inconsistent yaw angles which varied with Mach number. By comparison, the coannular probe provided accurate measurements (at zero incidence) for all jet Mach numbers as well as over a flow angularity range which varied from +/- 26.0 deg at Mach 0.3 deg to +/- 14.0 deg at Mach 0.9. Based on these results, the Prati probe is established as the preferred design. Further experimental tests are recommended to document the frequency response characteristics of the Prati probe.

Arend, David J.↗

Experimental determination of axion signal power of dish antennas and dielectric haloscopes using the reciprocity approach

The reciprocity approach is a powerful method to determine the expected signal power of axion haloscopes in a model-independent way. Especially for open and broadband setups like the MADMAX dielectric haloscope the sensitivity to the axion field is difficult to calibrate since they do not allow discrete eigenmode analysis and are optically too large to fully simulate. The central idea of the reciprocity approach is to measure a reflection-induced test field in the setup instead of trying to simulate the axion-induced field. In this article, the reciprocity approach is used to determine the expected signal power of a dish antenna and a minimal dielectric haloscope directly from measurements. The results match expectations from simulation but also include important systematic effects that are too difficult to simulate. In particular, the effect of antenna standing waves and higher order mode perturbations can be quantified for the first time in a dielectric haloscope.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Evaluating Variable-Impedance Magnetically-Insulated Transmission Lines as a Risk-Mitigation Measure for Next-Generation Pulsed Power

This project has produced the first detailed characterizations of power flow resulting from applying the “variable-impedance MITL” concept to real-life systems in Sandia’s pulsed power program (Z and next-generation pulsed power (NGPP)). We present simulation results and analyses for constant-impedance versions of both Z and NGPP and survey the operational viability of several variable-impedance re-designs in the parameter space of linear tapers. Circuit modeling (SCREAMER/Bertha) was used to pinpoint promising candidate designs, and EM-PIC (Empire) simulations were used to evaluate these candidates more rigorously. This approach was particularly successful in the Z regime which resulted in the identification of several viable variable-impedance MITL designs for each level. The approach was more challenged in the operating space NGPP occupies, producing data points that speak to a more restrictive design space due to anode plasma turn-on. In the end, we were able to converge on one viable variable-impedance design for the highest inductance line (level “F”) and one for the highest current line (level “A”). Altogether, the body of simulation evidence presented in this report suggest there does exist flexibility in operating space for magnetically-insulated transmission lines (MITLs) having variable geometric impedance to be a potential enabling technology for safely increasing current delivery (and potentially lowering stack voltage) in pulsed-power drivers by manipulating electron losses; however, operating points for a particular design must be carefully screened. Circuit and EM-PIC modeling provided consistent verdicts in safe operating regimes for operational viability, but additional physics such as anode plasma turn-on which is included in Empire but not in SCREAMER/Bertha was found to be a critical factor affecting power flow that lead to different assessments between the codes. It is not always the case that the occurrence of anode plasma caused a design to fail (some designs turned on anode plasma yet still delivered load currents meeting design targets); the details matter such as how early in the pulse anode surfaces break down (and how large a region). However, in every case that it did fail it was found that the feedback from anode plasma was the cause (i.e., turning off the anode plasma model in Empire restored agreement with the circuit model prediction). As circuit simulations represent an efficient and practical means of surveying design space compared to more computationally-expensive approaches such as EM-PIC, it could be prudent to invest in the research and development of models to include the effects of anode plasma such as ion emission in circuit codes. The variable-impedance MITL design is a new concept that enables controlled manipulation of the initial electron losses in the outer MITL and can be tested on Z today. We encourage follow-on work to explore further optimization (including alternative variable-impedance profiles, e.g., having constant dZ/dR), and to confirm the major findings presented in this report by fielding test hardware on actual Z shots.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Analysis and Testing of a LIDAR-Based Approach to Terrain Relative Navigation for Precise Lunar Landing

Capability for precise lunar landing is the goal for future NASA missions. A LIDAR-based terrain relative navigation (TRN) approach lets us achieve this goal and also land under any illumination conditions. Results from field test data showed that the LIDAR TRN algorithm obtained position estimates with mean error of about 20 meters and standard deviations of about 10 meters. Moreover, the algorithm was capable of providing 99 percent correct estimates by assessing the local terrain relief in the data. Also, the algorithm was able to handle initial position uncertainty of up to 1.6 kilometers without performance degradation.

laser altimeter↗

Using well casing as an electrical source to monitor hydraulic fracture fluid injection

The depth to surface resistivity (DSR) method transmits current from a source located in a cased or openhole well to a distant surface return electrode while electric field measurements are made at the surface over the target of interest. This paper presents both numerical modelling results and measured data from a hydraulic fracturing field test where conductive water was injected into a resistive shale reservoir during a hydraulic fracturing operation. Modelling experiments show that anomalies due to hydraulic fracturing are small but measureable with highly sensitive sensor technology. The field measurements confirm the model results,showing that measured differences in the surface fields due to hydraulic fracturing have been detected above the noise floor. Our results show that the DSR method is sensitive to the injection of frac fluids; they are detectable above the noise floor in a commercially active hydraulic fracturing operation, and therefore this method can be used for monitoring fracture fluid movement.

02 PETROLEUM↗

Automated inspection of surface breaking cracks using GMR sensor arrays

We present a prototype for automated magnetic stray field testing of ferromagnetic roller bearings. For this purpose NDE-adapted GMR sensor arrays (giant magneto resistance) are used for the detection of surface breaking cracks. The sensors are miniaturized down to the lower μm-regime to achieve adequate spatial resolution. In doing so, sensor arrays with up to 48 elements are used to inspect the bearing surface within a few seconds only. In contrast to magnetic particle inspection (MPI), where the global magnetization requires a further inspection step and succeeding demagnetization, the presented prototype only locally magnetize the surface area in the vicinity of the GMR Sensors. For the local magnetization, the applied sub-surface magnetic field was simulated and proofed for detecting flaws with a depth of a few 10 μm. By multiplexing the sensor array with an adapted read out electronics we quasi simultaneously detect the normal field component of about 100μm above the surface. The detection of artificial notches with a depth of 40 μm and more could be resolved with a SNR better than 20 dB. The presented testing facility is fast and provides a step towards automated testing of safety relevant steel components.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗