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At least 1,225 records · Page 68

Low-cost single-crystal turbine blades, volume 2

The overall objectives of Project 3 were to develop the exothermic casting process to produce uncooled single-crystal (SC) HP turbine blades in MAR-M 247 and higher strength derivative alloys and to validate the materials process and components through extensive mechanical property testing, rig testing, and 200 hours of endurance engine testing. These Program objectives were achieved. The exothermic casting process was successfully developed into a low-cost nonproperietary method for producing single-crystal castings. Single-crystal MAR-M 247 and two derivatives DS alloys developed during this project, NASAIR 100 and SC Alloy 3, were fully characterized through mechanical property testing. SC MAR-M 247 shows no significant improvement in strength over directionally solidified (DS) MAR-M 247, but the derivative alloys, NASAIR 100 and Alloy 3, show significant tensile and fatigue improvements. Firtree testing, holography, and strain-gauge rig testing were used to determine the effects of the anisotropic characteristics of single-crystal materials. No undesirable characteristics were found. In general, the single-crystal material behaved similarly to DS MAR-M 247. Two complete engine sets of SC HP turbine blades were cast using the exothermic casting process and fully machined. These blades were successfully engine-tested.

Strangman, T. E.↗

Ramp-integration technique for capacitance-type blade-tip clearance measurement

The analysis of a proposed new technique for capacitance type blade tip clearance measurement is presented. The capacitance between the blade tip and a mounted capacitance electrode within a guard ring forms one of the feedback elements of a high speed operational amplifier. The differential equation governing the operational amplifier circuit is formulated and solved for two types of inputs to the amplifier - a constant voltage and a ramp. The resultant solutions shows an output that contains a term that is proportional to the derivative of the product of the input voltage and the time constant of the feedback network. The blade tip clearance capacitance is obtained by subtracting the output of a balancing reference channel followed by integration. The proposed sampled data algorithm corrects the environmental effects and varying rotor speeds on-line, making the system suitable for turbine instrumentation. System requirements, block diagrams, and typical application are included.

Sarma, G. R.↗

Flap-lag-torsional dynamics of helicopter rotor blades in forward flight

A perturbation/numerical methodology to analyze the flap-lead/lag motion of a centrally hinged spring restrained rotor blade that is valid for both hover and for forward flight was developed. The derivation of the nonlinear differential equations of motion and the analysis of the stability of the steady state response of the blade were conducted entirely in a Symbolics 3670 Machine using MACSYMA to perform all the lengthy symbolic manipulations. It also includes generation of the fortran codes and plots of the results. The Floquet theory was also applied to the differential equations of motion in order to compare results with those obtained from the perturbation analysis. The results obtained from the perturbation methodology and from Floquet theory were found to be very close to each other, which demonstrates the usefullness of the perturbation methodology. Another problem under study consisted in the analysis of the influence of higher order terms in the response and stability of a flexible rotor blade in forward flight using Computerized Symbolic Manipulation and a perturbation technique to bypass the Floquet theory. The derivation of the partial differential equations of motion is presented.

Crespodasilva, M. R. M.↗

Influence of friction dampers on torsional blade flutter

This paper deals with the stabilizing effects of dry friction on torsional blade flutter. A lumped parameter model with single degree of freedom per blade has been used to represent the rotor stage. The well-known cascade theories for incompressible and supersonic flows have been used to determine the allowable increase in fluid velocity relative to the blade. It has been found that the effectiveness of friction dampers in controlling flutter can be substantial.

Sinha, A.↗

Mass balancing of hollow fan blades

A typical section model is used to analytically investigate the effect of mass balancing as applied to hollow, supersonic fan blades. A procedure to determine the best configuration of an internal balancing mass to provide flutter alleviation is developed. This procedure is applied to a typical supersonic shroudless fan blade which is unstable in both the solid configuration and when it is hollow with no balancing mass. The addition of an optimized balancing mass is shown to stabilize the blade at the design condition.

Kielb, R. E.↗

Optimization of cascade blade mistuning under flutter and forced response constraints

In the development of modern turbomachinery, problems of flutter instabilities and excessive forced response of a cascade of blades that were encountered have often turned out to be extremely difficult to eliminate. The study of these instabilities and the forced response is complicated by the presence of mistuning; that is, small differences among the individual blades. The theory of mistuned cascade behavior shows that mistuning can have a beneficial effect on the stability of the rotor. This beneficial effect is produced by the coupling between the more stable and less stable flutter modes introduced by mistuning. The effect of mistuning on the forced response can be either beneficial or adverse. Kaza and Kielb have studied the effects of two types of mistuning on the flutter and forced response: alternate mistuning where alternte blades are identical and random mistuning. The objective is to investigate other patterns of mistuning which maximize the beneficial effects on the flutter and forced response of the cascade. Numerical optimization techniques are employed to obtain optimal mistuning patterns. The optimization program seeks to minimize the amount of mistuning required to satisfy constraints on flutter speed and forced response.

Murthy, D. V.↗

Helicopter rotor blade aerodynamic optimization by mathematical programming

Formal mathematical programing was applied to the aerodynamic rotor blade design process. The approach is to couple hover and forward flight analysis programs with the general-purpose optimization program CONMIN to determine the blade taper ratio, percent taper, twist distribution, and solidity which minimize the horsepower required at hover while meeting constraints on forward flight performance. Designs obtained using this approach for the blade of a representative Army helicopter compare well with those obtained using a conventional approach involving personnel-intensive parametric studies. Results from the present method can be obtained in 2 days as compared to 5 weeks required by the conventional procedure. Also the systematic manipulation of the design variables by the optimization procedure minimizes the need for the researcher to have a vast body of past experience and data in determining the influence of a design change on the performance.

Walsh, J. L.↗

Correlation of helicopter impulsive noise from blade-vortex interaction with rotor mean inflow

Data from a test made in the Langley 4 x 7 Meter Tunnel were parametrically studied with respect to the occurrence of blade-vortex interaction (BVI) as a function of tunnel speed and rotor angle of attack. Three microphones on the tunnel centerline forward of the model and one microphone forward and 45 degrees to the right provided the data. The rotor model was tested with a set of high-twist blades (-10 degrees) and a set of low-twist blades (-5 degrees) over the midspeed range (50 to 80 knots) at angles of attack ranging from -6 degrees (shallow climb) to 10 degrees (steep descent). The data from all four microphones indicated that the most probable time of occurrence of BVI is when the rotor descent is approximately equal to the rotor mean inflow velocity. However, some of the data showed no conclusive relationship to the mean inflow velocity.

Connor, Andrew B.↗

A NASTRAN primer for the analysis of rotating flexible blades

This primer provides documentation for using MSC NASTRAN in analyzing rotating flexible blades. The analysis of these blades includes geometrically nonlinear (large displacement) analysis under centrifugal loading, and frequency and mode shape (normal modes) determination. The geometrically nonlinear analysis using NASTRAN Solution sequence 64 is discussed along with the determination of frequencies and mode shapes using Solution Sequence 63. A sample problem with the complete NASTRAN input data is included. Items unique to rotating blade analyses, such as setting angle and centrifugal softening effects are emphasized.

Lawrence, Charles↗

Vortex shedding in compressor blade wakes

The wakes of highly loaded axial compressor blades were often considered to be turbulent, unstructured flows. Recent work has suggested that the blade wakes are in fact dominated by a vortex street-like structure. The work on the wake structure at MIT is reviewed, the results of a viscous numerical simulation are presented, the blade wake vortices are compared to those shed from a cylinder, and the implications of the wake structure on compressor performance are discussed. In particular, a two-dimensional, time accurate, viscous calculation shows both a periodic wake structure and time variations in the passage shock strength. The numerical calculations are compared to laser anemometer and high frequency response probe data. The effect of the wake structure on the entropy production and apparent adiabatic efficiency of the compressor rotor is discussed.

Epstein, A. H.↗

Probabilistic SSME blades structural response under random pulse loading

The purpose is to develop models of random impacts on a Space Shuttle Main Engine (SSME) turbopump blade and to predict the probabilistic structural response of the blade to these impacts. The random loading is caused by the impact of debris. The probabilistic structural response is characterized by distribution functions for stress and displacements as functions of the loading parameters which determine the random pulse model. These parameters include pulse arrival, amplitude, and location. The analysis can be extended to predict level crossing rates. This requires knowledge of the joint distribution of the response and its derivative. The model of random impacts chosen allows the pulse arrivals, pulse amplitudes, and pulse locations to be random. Specifically, the pulse arrivals are assumed to be governed by a Poisson process, which is characterized by a mean arrival rate. The pulse intensity is modelled as a normally distributed random variable with a zero mean chosen independently at each arrival. The standard deviation of the distribution is a measure of pulse intensity. Several different models were used for the pulse locations. For example, three points near the blade tip were chosen at which pulses were allowed to arrive with equal probability. Again, the locations were chosen independently at each arrival. The structural response was analyzed both by direct Monte Carlo simulation and by a semi-analytical method.

Shiao, Michael↗

Quantifying uncertainties in the structural response of SSME blades

To quantify the uncertainties associated with the geometry and material properties of a Space Shuttle Main Engine (SSME) turbopump blade, a computer code known as STAEBL was used. A finite element model of the blade used 80 triangular shell elements with 55 nodes and five degrees of freedom per node. The whole study was simulated on the computer and no real experiments were conducted. The structural response has been evaluated in terms of three variables which are natural frequencies, root (maximum) stress, and blade tip displacements. The results of the study indicate that only the geometric uncertainties have significant effects on the response. Uncertainties in material properties have insignificant effects.

Nagpal, Vinod K.↗

Finite element analysis of flexible, rotating blades

A reference guide that can be used when using the finite element method to approximate the static and dynamic behavior of flexible, rotating blades is given. Important parameters such as twist, sweep, camber, co-planar shell elements, centrifugal loads, and inertia properties are studied. Comparisons are made between NASTRAN elements through published benchmark tests. The main purpose is to summarize blade modeling strategies and to document capabilities and limitations (for flexible, rotating blades) of various NASTRAN elements.

Mcgee, Oliver G.↗

Surface pressure measurements on the blade of an operating Mod-2 wind turbine with and without vortex generators

Pressure measurements covering a range of wind velocities were made at one span location on the surface of an operating Mod-2, 2500 kW, wind turbine blade. The data, which were taken with and without vortex generators installed on the leading edge, show the existence of higher pressure coefficients than would be expected from two-dimensional wind tunnel data. These high pressure ratios may be the result of three-dimensional flow over the blade, which delays flow separation. Data are presented showing the repetitiveness of abrupt changes in the pressure distribution that occur as the blade rotates. Calculated values of suction and flap coefficients are also presented.

Nyland, Ted W.↗

Optimization and analysis of gas turbine engine blades

A gas turbine engine blade design is optimized using STAEBL. To validate the STAEBL analysis, the optimized blade design is analyzed using MARC, MHOST and BEST3D. The results show good agreement between STAEBL, MARC, and MHOST. The conclusion is that STAEBL can be used to optimize an engine blade design.

Vandenbrink, D. J.↗

Failure analysis of a large wind tunnel compressor blade

A failure analysis was performed to establish the cause of a 2014-T6 aluminum compressor rotor blade failure in a large NASA-Ames wind tunnel. Metallurgical failure analysis by light photography, fractographic SEM examinations, and fatigue experiments showed that a 0.13-mm-deep scratch in the shank of the blade had acted as an initiation site for a fatigue crack, which subsequently grew by Stage II fatigue before occurrence of the final fracture by unstable crack growth. Studies of modal deformation plots and blade FEM analysis indicated that Mode-3 was the most likely mode responsible for the resonance condition which produced the vibration loading that effected crack growth. Tunnel measurements data showed that the crack growth was controlled by both the tunnel resonance and the dampening from the crack itself.

Hampton, Roy W.↗

Ramp-integration technique for capacitance-type blade-tip clearance measurement

The analysis of a proposed new technique for capacitance type blade tip clearance measurement is presented. The capacitance between the blade tip and a mounted capacitance electrode within a guard ring forms one of the feedback elements of a high speed operational amplifier. The differential equation governing the operational amplifier circuit is formulated and solved for two types of inputs to the amplifier - a constant voltage and a ramp. The resultant solution shows an output that contains a term that is proportional to the derivative of the product of the input voltage and the time constant of the feedback network. The blade tip clearance capacitance is obtained by subtracting the output of a balancing reference channel followed by integration. The proposed sampled data algorithm corrects for environmental effects and varying rotor speeds on-line, making the system suitable for turbine instrumentation. System requirements, block diagrams, and a typical application are included.

Sarma, Garimella R.↗

Measuring Fan-Blade-Tip Displacements

Magnets and Hall-effect transducers used to monitor tip-to-shroud clearances. Mounting permanent magnet in end of fan blade and monitoring tip-to-shroud distance by use of output of Hall-effect transducers affixed to surface of shroud. Transducers provide real-time information. By placing magnets in each fan-blade tip, complete set monitored sequentially as each blade rotates past sensor. Application in many rotating machines, providing surrounding materials nonmagnetic and temperatures not severe.

Berry, Robert F., Jr.↗