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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,225 records · Page 68

NASA’s Space Launch System: Artemis I Results and the Path Forward

The Artemis era of human space exploration beyond low Earth orbit launched at 1:47 a.m. EST on November 16, 2022. Artemis I was the first integrated flight of the agency’s new super heavy-lift rocket, the Space Launch System (SLS), and the next-generation spacecraft for astronauts, Orion. The mission sent an uncrewed Orion spacecraft into a distant retrograde orbit about the Moon. During the 25-day mission, NASA collected valuable data on the performance of the launch vehicle and crew spacecraft and information on the deep space environment where crews will soon operate. Orion splashed down approximately 80 miles off the coast of Baja, California, at the conclusion of the mission December 11. This paper will provide a summary of the launch campaign from vehicle integration and testing through completion of the upper stage phase with primary emphasis on SLS. It will also discuss highlights of progress on manufacturing and testing of SLS hardware and software for upcoming Artemis missions.

John Honeycutt↗

Artemis IV Docking in Radiation Belt Charging Environment

NASA’s Artemis IV mission is planned to deliver the International Habitation Module (I-Hab) to the Gateway space station in lunar orbit. The I-Hab will be launched aboard the Space Launch System (SLS) vehicle as a co-manifested payload with the Orion spacecraft. After translunar injection begins, the Orion spacecraft will separate from the SLS Exploration Upper Stage (EUS) and then dock with the I-Hab to extract it from the EUS. Because of the altitude, orientation, and time for this to occur, the vehicle-to-vehicle potential between the I-Hab/EUS vehicle and Orion spacecraft could exceed several thousand volts. The docking of these two spacecrafts with such large differential potentials presents a challenge for the vehicles. This presentation describes the space environments at the docking altitude, the calculated vehicle-to-vehicle potential, and the possible impacts of the resulting voltage and current transients occurring at first contact. Additionally, possible risk mitigation tests to demonstrate compatibility with the transient current and voltages will be presented.

Matthew Mccollum↗

ARRISTOTLE Simulation Demo

NASA’s Katherine Johnson Independent Verification and Validation (NASA IV&V) Jon McBride Software Testing and Research (JSTAR) laboratory has developed the Advanced Risk Reduction Integrated Software Test and Operations Tri-program Lightweight Environment (ARRISTOTLE). ARRISTOTLE is a digital twin of NASA’s Artemis mission. ARRISTOLE executes the true SLS and Orion flight binaries integrated on a single laptop computer. This demo will showcase the execution of the full Artemis liftoff. Once airborne, an inflight anomaly will be injected, resulting in Orion detaching from the booster. The Launch Abort System (LAS) will safely bring Orion back to earth. The Unity game engine is used to visualize the flyout as flight software executes.

emulation↗

Camera Calibration and Alignment Metrology at Johnson Space Center’s Electro-Optics Laboratory

It is increasingly common to see spacecraft equipped with cameras for the purpose of navigation. Images are either sent to Earth or processed autonomously on-board to provide information about the vehicle’s position, velocity, and/or attitude. These can be images of stars or celestial bodies for absolute navigation, or images of another spacecraft for relative navigation. While monocular cameras do not provide range information, the images they capture can be processed to determine bearing vectors to target objects within the camera’s field of view. For a camera to be effective in navigation, it must be carefully calibrated and aligned. This involves accurately modeling the optical effects that govern the projection of line-of-sight directions onto the camera’s pixels and determining the camera’s orientation relative to the spacecraft’s reference frame. Engineers at Johnson Space Center’s Electro-Optics Lab regularly perform camera inspection, calibration, and alignment metrology. This was done for the Orion Optical Navigation (OpNav) Camera, the Orion Docking Camera (DCAM), and for numerous cameras belonging to commercial partners. The nature of optical navigation means that cameras must be well-calibrated and their attitude well understood to provide high accuracy bearing measurements to the navigation filter. The stringent accuracy requirements for Orion could not have been met using traditional checkerboard camera calibration or by simply relying on design drawings. This paper details the hardware, software, techniques, and algorithms used by the EOL team to achieve this level of accuracy.

Paul D Mckee↗

Design Considerations of an Ascent Abort Monitor Algorithm for Use During Service Module Aborts

In support of human rating the Artemis missions, NASA's Orion program requires continuous abort coverage from liftoff through mission destination. During a portion of the ascent trajectory, the currently achievable abort mode is determined by an Orion algorithm using the onboard navigated vehicle state. This ascent abort monitor determines achievability for Orion's Mode 2 abort, Untargeted Abort Splashdown (UAS), by propagating the current vehicle state through ascent abort events to determine sufficient timing to perform the abort and to a ballistic touchdown point to approximate landing location relative to prescribed keep out boundaries. The algorithm was updated for Artemis 2 to allow the capability to limit loads for the majority of ascent. Performance of the algorithm has been demonstrated and verified through dispersed trajectory analysis with emulated flight software, unit testing, and hardware in the loop testing.

Esteban Guzman↗

Camera Calibration and Alignment Metrology at Johnson Space Center’s Electro-Optics Laboratory

It is increasingly common to see spacecraft equipped with cameras for the purpose of navigation. Images are either sent to Earth or processed autonomously on-board to provide information about the vehicle’s position, velocity, and/or attitude. These can be images of stars or celestial bodies for absolute navigation, or images of another spacecraft for relative navigation. While monocular cameras do not provide range information, the images they capture can be processed to determine bearing vectors to target objects within the camera’s field of view. For a camera to be effective in navigation, it must be carefully calibrated and aligned. This involves accurately modeling the optical effects that govern the projection of line-of-sight directions onto the camera’s pixels and determining the camera’s orientation relative to the spacecraft’s reference frame. Engineers at Johnson Space Center’s Electro-Optics Lab regularly perform camera inspection, calibration, and alignment metrology. This was done for the Orion Optical Navigation (OpNav) Camera, the Orion Docking Camera (DCAM), and for numerous cameras belonging to commercial partners. The nature of optical navigation means that cameras must be well-calibrated and their attitude well understood to provide high accuracy bearing measurements to the navigation filter. The stringent accuracy requirements for Orion could not have been met using traditional checkerboard camera calibration or by simply relying on design drawings. This paper details the hardware, software, techniques, and algorithms used by the EOL team to achieve this level of accuracy.

Paul McKee↗

Artemis CubeSats Help Advance Exploration of the Moon, Mars, and Beyond

On April 1, NASA launched the Artemis II mission – the first crewed mission of the Artemis campaign. The nine-day lunar flyby launched on the agency’s SLS (Space Launch System) rocket and had four astronauts test the Orion spacecraft in high Earth orbit and in deep space. Four 12U CubeSats also launched on the mission, housed within the SLS’s Orion stage adapter (OSA). The spacecraft were deployed approximately five-and-a-half hours into the flight, following Orion separation and departure from SLS, as the SLS interim cryogenic propulsion stage (ICPS) and the attached OSA were in a high Earth orbit on an atmospheric disposal trajectory. All four CubeSats were successfully deployed from the launch vehicle. Deployment statuses of the spacecraft, along with updates about the SLS rocket and Artemis missions, are reported in this paper. The paper will also discuss opportunities for CubeSat payloads on future Artemis missions.

Russell Lane↗

Artemis CubeSats Help Advance Exploration of the Moon, Mars, and Beyond

On April 1, NASA launched the Artemis II mission – the first crewed mission of the Artemis campaign. The nine-day lunar flyby launched on the agency’s SLS (Space Launch System) rocket and had four astronauts test the Orion spacecraft in high Earth orbit and in deep space. Four 12U CubeSats also launched on the mission, housed within the SLS’s Orion stage adapter (OSA). The spacecraft were deployed approximately five-and-a-half hours into the flight, following Orion separation and departure from SLS, as the SLS interim cryogenic propulsion stage (ICPS) and the attached OSA were in a high Earth orbit on an atmospheric disposal trajectory. All four CubeSats were successfully deployed from the launch vehicle. Deployment statuses of the spacecraft, along with updates about the SLS rocket and Artemis missions, are reported in this paper. The paper will also discuss opportunities for CubeSat payloads on future Artemis missions.

David Hitt↗

Additional Capability Being Developed from UNF-ST&DARDS Unified Database: System Analysis and Fuel Cycle Option Analysis

The Used Nuclear Fuel Storage, Transportation & Disposal Analysis Resource and Data System (UNF-ST&DARDS) is being developed for the U.S. Department of Energy’s Office of Nuclear Energy by the national laboratories. An important part of UNF-ST&DARDS is the Unified Database (UDB), which contains information that can support a variety of activities including fuel storage, fuel transportation, and disposal-related system analysis. Currently, the main application of the UDB is to support evaluation of the characteristics of discharged spent nuclear fuel (SNF) from the U.S. commercial reactors. However, because of the extensive amount of data that has been collected and analyzed for UNF-ST&DARDS, there are many more applications that can utilize the UDB including system analysis with the Next-Generation System Analysis Model (NGSAM) and fuel cycle analysis with fuel cycle simulation codes such as ORION. Going forward, NGSAM and fuel cycle transition analysis with ORION integrate UDB data wherever possible in the UDB’s development plan. Finally, these advances in NGSAM and fuel cycle analysis can be used in conjunction with the UDB to help answer more complex questions about the optimization, utilization, storage, and eventual disposal of SNF.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Delta-Doped High Purity Silicon UV-NIR CCDs with High QE and Low Dark Current

Delta doping process was developed on p-channel CCDs for MIDEX-Orion and JDEM/SNAP and was applied to large format (2k x4k) CCDs. Delta doping is applied to fully-fabricated CCDs (complete with Al metallization). High QE and low dark current is demonstrated with delta doped p-channel CCDs. In-house AR coating is demonstrated. Advantages include: Delta doping enables high QE and stability across the entire spectral range attainable with silicon. Delta doping is a low temperature process and is compatible with fully-fabricated detector arrays. Same base device for Orion two channels. High radiation tolerance and no thinning requirements of high purity p-channel. CCDs are additional advantages.

Orion↗

The Gas-Surface Interaction of a Human-Occupied Spacecraft with a Near-Earth Object

NASA's asteroid redirect mission (ARM) will feature an encounter of the human-occupied Orion spacecraft with a portion of a near- Earth asteroid (NEA) previously placed in orbit about the Moon by a capture spacecraft. Applying a shuttle analog, we suggest that the Orion spacecraft should have a dominant local water exosphere, and that molecules from this exosphere can adsorb onto the NEA. The amount of adsorbed water is a function of the defect content of the NEA surface, with retention of shuttle-like water levels on the asteroid at 10(exp 15) H2O's/m2 for space weathered regolith at T approximately 300 K.

Asteroid↗

Artemis I Trajectory Design and Optimization

This paper presents the overall trajectory design and optimization process for NASA’s Artemis I mission to send an uncrewed Orion vehicle to a lunar Distant Retrograde Orbit (DRO). The on-orbit trajectory begins at the Space Launch System (SLS) core separation and ends at the Orion service module Earth Entry Interface (EI) point. The details of the trajectory optimization process are presented, including design of nominal and extended mission options, launch windows, and abort options. Novel design techniques are also discussed to account for contingencies, such as using auxiliary thrusters to protect against main engine failure and applying trajectory shaping to mitigate or reduce eclipse durations.

Artemis I↗

A Sample/Jitter Monte Carlo Technique for Main Parachute Loads Predictions

Models for Orion parachute performance are based on reconstructions of the Capsule Parachute Assembly System (CPAS) drop test campaign and were documented in the CPAS “Model Memo.” Experience with similar Commercial Crew Program (CCP) parachute systems resulted in some updates to the Orion models in preparation for Artemis missions. The reefing cutter dispersion model for the drogues and mains had been overly-conservative by producing wide timing differences within clusters. A higher-fidelity timing model was generated by separating out in-lot variation and temperature effects. The main parachute inflation model had accounted for some correlations between parameters using complicated 2-D geometric bounding, but the results tended to exaggerate individual peak loads from fast (leading) inflations and under-emphasize actual lagging experience. Several flight tests were reconstructed again with an emphasis on matching peak load magnitudes using a search algorithm. A simpler method for generating inflation parameters uses the 3-D correlated reconstructed “samples” with some random “jitter” applied. Dispersed Monte Carlo inputs are then checked against flight test data to evaluate whether they represent reality.

parachutes↗

Artemis I: Test Flight Buys Down Risk for Humanity's Return to the Moon

The Artemis program successfully demonstrated its foundational deep space human transportation system during the Artemis I test flight in late 2022. This bold mission put the Artemis program on a course to accomplish increasingly complex missions to return humans to the Moon and to prepare for Mars and other destinations. The Artemis I uncrewed mission tested the Space Launch System (SLS) rocket and the Orion spacecraft using the ground processing, launch and recovery services provided by the Exploration Ground Systems (EGS) program at the Kennedy Space Center (KSC). The Artemis team accomplished key mission priorities that deliberately bought down risk for upcoming crewed missions as part of a build-up flight test strategy. The Artemis I mission priorities were 1) demonstrate Orion heatshield at lunar re-entry conditions; 2) operate systems in flight environment; and 3) retrieve the spacecraft. The successful performance and demonstration of these primary mission objectives from lift-off thru orbital insertion, translunar injection, outbound transit towards the Moon, entry into lunar orbit, coast in the lunar Distant Retrograde Orbit (DRO), exit from lunar orbit, transit back to Earth, atmospheric re-entry, descent, splashdown and recovery successfully showed that NASA has a foundational deep space transportation capability in place for human class missions. In addition to the primary mission objectives, a set of scientific payloads, approved Flight Test Objectives (FTOs) and Development Flight Test Objectives (DFTOs) were incorporated into the nominal mission plan and were designated as secondary, or priority 4, and were considered “bonus objectives” in terms of crewed flight risk buydown. During the mission, the team found itself in a position where it was comfortable achieving even more content than originally planned. As a result, DFTOs were added during the mission to further buy down risk to later crewed test flights. This paper presents an overview of the Artemis I test flight, including mission priorities and key test objectives, the launch campaign and as-flown mission profile, test objectives accomplished over the course of the 25.5- day mission, and implications to the crewed Artemis II and later test flight missions.

Artemis↗

Power Generation Impacts of Spacecraft Albedo During the Artemis I Mission

The Orion spacecraft is a deep space, crewed vehicle designed to support NASA’s Artemis exploration campaign. NASA successfully completed an uncrewed test flight of the Orion spacecraft during the 26-day Artemis I mission in November and December 2022. At numerous points during the mission, a small but measurable amount of power was generated by a solar array wing (SAW) while pointed away from the sun. This presentation discusses an analysis of in-flight telemetry data to characterize this condition. Various potential sources of reflected light were examined, with self-reflection off the spacecraft itself having the largest impact. Different array and attitude configurations were studied to characterize the array response to this spacecraft albedo.

Albedo↗

Solar Array Performance Modeling for NASA’s Artemis Missions

NASA’s Artemis exploration campaign includes multiple elements that utilize photovoltaic power generation. Artemis mission profiles feature a variety of events that can limit solar array generation and stress electrical power system (EPS) performance, including eclipses, propulsive or navigational maneuvers which constrain the positioning of the solar arrays, and spiral trajectories with significant radiation degradation. These features make predicting the performance of the power system particularly important and requires accurate modeling of power generation by the solar arrays under a variety of conditions. One of the tools used to predict spacecraft EPS performance is the System Power Analysis for Capability Evaluation (SPACE) model developed at NASA Glenn Research Center. SPACE is used by NASA to model EPS performance for the Orion crew transport vehicle and the Power and Propulsion Element (PPE) of the Gateway space station. This presentation will provide an overview of how SPACE calculates solar array performance, including degradation factors considered and environmental conditions that drive the solar array designs. Additionally, Orion array performance predictions generated by SPACE will be compared to flight data collected during the Artemis I mission.

Photovoltaic↗

Analysis of Glint During the Artemis I Mission

Glint occurs when light reflects off a specular (mirror-like) surface. In the context of spacecraft, glinted light can land in places that may cause unintended negative effects. During the Artemis I mission in November and December of 2022, the Orion vehicle was configured intentionally to cause glint to occur to study its effect on the Orion electrical power system (EPS). With the vehicle in a nose-to-sun attitude, light was reflected off the crew module’s reflective skin and onto forward-pointed solar array wings (SAWs), producing more current than would result from direct solar flux alone. Along with this flight test, glint was unexpectedly observed several other times during the mission, primarily due to light reflecting from one SAW to another. The planned glint events helped to anchor the models previously used to study this phenomenon and to understand what parameters have the most significant impact on glinted current generation. With refined models, the SAW-to-SAW glint occurrences were studied with the goal of characterizing its potential impact on vehicle operation.

Photovoltaic↗

Thermal Cycle and Capacitance Testing of Mezzo Industries Phase Changer Material Heat Capacitor

Effective Thermal management is essential for the safety and performance of human spacecraft, especially during long-duration missions with fluctuating heat loads. Phase Change Material (PCM) heat exchangers offer a compact, efficient solution by storing and releasing thermal energy through latent heat during phase transitions. This allows PCM systems to buffer transient thermal loads without immediate heat rejection, reducing the need for oversized radiators – particularly critical during ascent and re-entry when radiators are stowed. By maintaining stable temperatures in crew cabins and equipment bays, PCM technology enhances crew comfort, protects sensitive systems, and supports long-term mission sustainability with minimal mass and volume impact. A phase change material heat capacitor prototype, designed and built under a NASA Small Business Innovation Research grant by Mezzo Technologies, utilizes a laser welding microtube manufacturing process that promises increased reliability and performance over current manufacturing methods like brazing. This heat exchanger was tested through coolant thermal cycling within the expected flow rates and temperature range of the Orion spacecraft, the crewed spacecraft taking NASA astronauts to the moon under the Artemis Program. The useful heat storage capacitance was measured and compared to Orion spacecraft requirements.

Active Thermal Control Systems↗