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At least 1,225 records · Page 68
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Utah FORGE 1-2551: Multi-Stage Fracturing System and Well Tractor to Enable Zonal Isolation During Stimulation and EGS Operations in Horizontal Wellbores - Workshop Presentation and Report

Included here are a presentation recording, slides, and report on the Multi-Stage Fracturing System and Well Tractor to Enable Zonal Isolation During Stimulation and EGS Operations in Horizontal Wellbores project by Colorado School of Mines, presented by Dr. William W. Fleckenstein. One goal of the project is to develop and demonstrate the use of low-cost, rapid multistage fracture stimulation technology with cemented casing frac sleeves that eliminates packers used in both conventional stimulation and injection flow control. The second goal is to develop and demonstrate the devices to effectively detect and control the flow of heat-carrier fluid solely from a long-reach injector through the network of induced and existing fractures and produced from an open-hole long-reach well to improve heat recovery. This presentation was featured in the Utah FORGE R&D Annual Workshop on September 7, 2023. The workshop provided a valuable opportunity to explore the progress made in each of the 17 Research and Development projects funded under Solicitation 2020-1 which aim to enhance our understanding of the crucial factors influencing the development of Enhanced Geothermal Systems (EGS) reservoirs and resources.

15 GEOTHERMAL ENERGY↗
DOE OSTI2024

Utah FORGE 5-2615: Laboratory Data for Insights on Hydraulic Fracture Closure and Stress Measurement

This dataset includes data from injection/fall-off experiments conducted in controlled laboratory settings. The aim is to investigate the physics governing fracture closure and the associated stress measurements during hydraulic fracturing. These time series data include flow rate, pressure, and volume measurements. These experiments were conducted as part of Utah FORGE Project 5-2615: Thermo-poromechanical Response of Fractured Rock.

15 GEOTHERMAL ENERGY↗
DOE OSTI2022

Micro-CT Imaging and Fluid Flow Simulations of Fractures in MSEEL Shale

micro-CT scans of a naturally fractured MSEEL shale sample as a shear fracture is generated and displaced in the center, intact region of the sample. Steady State laminar fluid flow simulations were then performed on each individual fracture during each experimental segment as effective stress and shear displacement changed. Released under LA-UR-21-24335.

Fractures,Fracturing Initiation,Marcellus Shale↗
DOE OSTI2015

DEM Particle Fracture Model

An adaptive particle fracture model in poly-ellipsoidal Discrete Element Method is developed. The poly-ellipsoidal particle will break into several sub-poly-ellipsoids by Hoek-Brown fracture criterion based on continuum stress and the maximum tensile stress in contacts. Also Weibull theory is introduced to consider the statistics and size effects on particle strength. Finally, high strain-rate split Hopkinson pressure bar experiment of silica sand is simulated using this newly developed model. Comparisons with experiments show that our particle fracture model can capture the mechanical behavior of this experiment very well, both in stress-strain response and particle size redistribution. The effects of density and packings o the samples are also studied in numerical examples.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Salinity and hydraulic retention time induce membrane phospholipid acyl chain remodeling in Halanaerobium congolense WG10 and mixed cultures from hydraulically fractured shale wells

Bacteria remodel their plasma membrane lipidome to maintain key biophysical attributes in response to ecological disturbances. For Halanaerobium and other anaerobic halotolerant taxa that persist in hydraulically fractured deep subsurface shale reservoirs, salinity, and hydraulic retention time (HRT) are important perturbants of cell membrane structure, yet their effects remain poorly understood. Membrane-linked activities underlie in situ microbial growth kinetics and physiologies which drive biogeochemical reactions in engineered subsurface systems. Hence, we used gas chromatography–mass spectrometry (GC–MS) to investigate the effects of salinity and HRT on the phospholipid fatty acid composition of H. congolense WG10 and mixed enrichment cultures from hydraulically fractured shale wells. We also coupled acyl chain remodeling to membrane mechanics by measuring bilayer elasticity using atomic force microscopy (AFM). For these experiments, cultures were grown in a chemostat vessel operated in continuous flow mode under strict anoxia and constant stirring. Our findings show that salinity and HRT induce significant changes in membrane fatty acid chemistry of H. congolense WG10 in distinct and complementary ways. Notably, under nonoptimal salt concentrations (7% and 20% NaCl), H. congolense WG10 elevates the portion of polyunsaturated fatty acids (PUFAs) in its membrane, and this results in an apparent increase in fluidity (homeoviscous adaptation principle) and thickness. Double bond index (DBI) and mean chain length (MCL) were used as proxies for membrane fluidity and thickness, respectively. These results provide new insight into our understanding of how environmental and engineered factors might disrupt the physical and biogeochemical equilibria of fractured shale by inducing physiologically relevant changes in the membrane fatty acid chemistry of persistent microbial taxa. GRAPHICAL ABSTRACT Salinity significantly alters membrane bilayer fluidity and thickness in Halanaerobium congolense WG10.

03 NATURAL GAS↗
DOE OSTI2014

Understanding Irreversible Degradation of Nb3Sn Wires with Fundamental Fracture Mechanics

Irreversible performance degradation of advanced Nb3Sn superconducting wires subjected to transverse or axial mechanical loading is a critical issue for the design of large-scale fusion and accelerator magnets such as ITER and LHC. Recent SULTAN tests indicate that most cable-in-conduit conductors for ITER coils made of Nb3Sn wires processed by various fabrication techniques show similar performance degradation under cyclic loading. The irreversible degradation due to filament fracture and local strain accumulation in Nb3Sn wires cannot be described by the existing strand scaling law. Fracture mechanic modeling combined with X-ray diffraction imaging of filament micro-crack formation inside the wires under mechanical loading may reveal exciting insights to the wire degradation mechanisms. We apply fundamental fracture mechanics with a singularity approach to study influence of wire filament microstructure of initial void size and distribution to local stress concentration and potential crack propagation. We report impact of the scale and density of the void structure on stress concentration in the composite wire materials for crack initiation. These initial defects result in an irreversible degradation of the critical current beyond certain applied stress. We also discuss options to minimize stress concentration in the design of the material microstructure for enhanced wire performance for future applications.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2017

Experimental evidence for dynamic friction on rock fractures from frequency-dependent nonlinear hysteresis and harmonic generation: Low-Frequency Torsional Dynamic Friction

Frictional properties affect the propagation of high-amplitude seismic waves across rock fractures and faults. Laboratory evidence suggests that these properties can be measured in active seismic surveys, potentially offering a route to characterizing friction in situ. Here, we present experimental results from a subresonance torsional modulus and attenuation apparatus that utilizes micron-scale sinusoidal oscillations to probe the nonlinear stress-strain relation at a range of strain amplitudes and rates. Nonlinear effects are further quantified using harmonic distortion; however, time series data best illuminate underlying physical processes. The low-frequency stress-strain hysteretic loops show stiffening at the sinusoid's static ends, but stiffening is reduced above a threshold frequency. This shape is determined by harmonic generation in the strain; the stress signal has no harmonics, confirming that the fractured sample is the source of the nonlinearity. These qualitative observations suggest the presence of rate-dependent friction and are consistent between fractures in three different rock types. We propose that static friction at the low strain rate part of the cycle, when given sufficient “healing” time at low oscillation frequencies, causes this stiffening cusp shape in the hysteresis loop. While rate-and-state friction is commonly used to represent dynamic friction, it cannot capture static friction or negative slip velocities. So we implement another dynamic friction model, based on the work of Dahl, which describes this process and produces similar results. Since the two models have a similar form, parameterizations of field data could constraint fault model inputs, such as specific location velocity strengthening or weakening properties.

58 GEOSCIENCES↗
DOE OSTI2016

Comparison of Percutaneous Cementoplasty with and Without Interventional Internal Fixation for Impending Malignant Pathological Fracture of the Proximal Femur

PurposeTo compare the efficacy of percutaneous cementoplasty (PCP) with and without interventional internal fixation (IIF) on malignant impending pathological fracture of proximal femur.MethodsA total of 40 patients with malignant impending pathological fracture of proximal femur were selected for PCP and IIF (n = 19, group A) or PCP alone (n = 21, group B) in this non-randomized prospective study. Bone puncture needles were inserted into the proximal femur, followed by sequential installation of the modified trocar inner needles through the puncture needle sheath. Then, 15–45 ml cement was injected into the femur lesion.ResultsThe overall excellent and good pain relief rate during follow-ups were significantly higher in group A than that in group B (89 vs. 57 %, P = 0.034). The average change of VAS, ODI, KPS, and EFES in group A were significantly higher than those in group B at 1-, 3-, 6-month, 1-year (P < 0.05). Meanwhile, The stability of the treated femur was significantly higher in group A than that in group B (P < 0.05).ConclusionPCP and IIF were not only a safe and effective procedure, but resulted in greater pain relief, bone consolidation, and also reduced the risk of fracture than the currently recommended approach of PCP done on malignant proximal femoral tumor.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2018

A method for evaluating the fatigue crack growth in spiral notch torsion fracture toughness test

The spiral notch torsion test (SNTT) has been a recent breakthrough in measuring fracture toughness for different materials, including metals, ceramics, concrete, and polymers composites. Due to its high geometry constraint and unique loading condition, SNTT can be used to measure the fracture toughness with smaller specimens without concern of size effects. The application of SNTT to brittle materials has been proved to be successful. The micro-cracks induced by original notches in brittle materials could ensure crack growth in SNTT samples. Therefore, no fatigue pre-cracks are needed. The application of SNTT to the ductile material to generate valid toughness data will require a test sample with sufficient crack length. Fatigue pre-crack growth techniques are employed to introduce sharp crack front into the sample. Previously, only rough calculations were applied to estimate the compliance evolution in the SNTT crack growth process, while accurate quantitative descriptions have never been attempted. This generates an urgent need to understand the crack evolution during the SNTT fracture testing process of ductile materials. Here, the newly developed governing equations for SNTT crack growth estimate are discussed in the paper.

36 MATERIALS SCIENCE↗
DOE OSTI2020

An adaptive space-time phase field formulation for dynamic fracture of brittle shells based on LR NURBS

Here, we present an adaptive space-time phase field formulation for dynamic fracture of brittle shells. Their deformation is characterized by the Kirchhoff–Love thin shell theory using a curvilinear surface description. All kinematical objects are defined on the shell’s mid-plane. The evolution equation for the phase field is determined by the minimization of an energy functional based on Griffith’s theory of brittle fracture. Membrane and bending contributions to the fracture process are modeled separately and a thickness integration is established for the latter. The coupled system consists of two nonlinear fourth-order PDEs and all quantities are defined on an evolving two-dimensional manifold. Since the weak form requires C 1 -continuity, isogeometric shape functions are used. The mesh is adaptively refined based on the phase field using Locally Refinable (LR) NURBS. Time is discretized based on a generalized-α method using adaptive time-stepping, and the discretized coupled system is solved with a monolithic Newton–Raphson scheme. Finally, the interaction between surface deformation and crack evolution is demonstrated by several numerical examples showing dynamic crack propagation and branching.

42 ENGINEERING↗
DOE OSTI2018

Multiphysics Lattice Discrete Particle Modeling (M-LDPM) for the Simulation of Shale Fracture Permeability

A three-dimensional multiphysics lattice discrete particle model (M-LDPM) framework is formulated to investigate the fracture permeability behavior of shale. The framework features a dual lattice system mimicking the mesostructure of the material and simulates coupled mechanical and flow behavior. The mechanical lattice model simulates the granular internal structure of shale, and describes heterogeneous deformation by means of discrete compatibility and equilibrium equations. The network of flow lattice elements constitutes a dual graph of the mechanical lattice system. A discrete formulation of mass balance for the flow elements is presented to model fluid flow along cracks and intact materials. The overall computational framework is implemented with a mixed explicit–implicit integration scheme and a staggered coupling method that makes use of the dual lattice topology enabling the seamless two-way coupling of the mechanical and flow behaviors. The proposed model is used for the computational analysis of shale fracture permeability behavior by simulating triaxial direct shear tests on Marcellus shale specimens under various confining pressures. The simulated mechanical response is calibrated against the experimental data, and the predicted permeability values are also compared with the experimental measurements. Moreover, the paper presents the scaling analysis of both the mechanical response and permeability measurements based on simulations performed on geometrically similar specimens with increasing size. The simulated stress strain curves reflect a significant size effect in the post-peak due to the presence of localized fractures. The scaling analysis of permeability measurements enables prediction of permeability for large specimens by extrapolating the numerical results of small ones.

58 GEOSCIENCES↗
DOE OSTI2021

An Enhanced Virtual Crack Closure Technique for Stress Intensity Factor Calculation along Arbitrary Crack Fronts and the Application in Hydraulic Fracturing Simulation

The virtual crack closure technique (VCCT) is widely used for calculating energy release rates along crack fronts and modeling the propagation of cracks in solid materials. Although the VCCT formulation for smooth crack fronts has been sufficiently addressed in the literature, the application of VCCT to a nonsmoothed crack front with sharp corners warrants further investigation. In this study, we describe an enhanced VCCT to calculate energy release rates and stress intensity factors for cracks with arbitrary shapes in 3D domains discretized on structured grids. The formulations of the enhanced VCCT were developed and implemented into a multiphysics simulation environment capable of simulating crack propagation in the framework of linear elastic fracture mechanics. Comparisons with existing analytical/numerical solutions and other VCCT approaches were performed to verify the enhanced VCCT in terms of SIF calculation along nonsmoothed crack fronts. We then applied the enhanced VCCT to a hydraulically driven penny-shaped fracture problem to further demonstrate its capability to simulate nonsmoothed fracture propagation.

02 PETROLEUM↗
DOE OSTI2018

Hydro-mechanically coupled finite-element analysis of the stability of a fractured-rock slope using the equivalent continuum approach: a case study of planned reservoir banks in Blaubeuren, Germany

Construction works associated with the building of reservoirs in mountain areas can damage the stability of adjacent valley slopes. Seepage processes caused by the filling and drawdown operations of reservoirs also affect the stability of the reservoir banks over time. The presented study investigates the stability of a fractured-rock slope subjected to seepage forces in the lower basin of a planned pumped-storage hydropower (PSH) plant in Blaubeuren, Germany. The investigation uses a hydro-mechanically coupled finite-element analyses. For this purpose, an equivalent continuum model is developed by using a representative elementary volume (REV) approach. To determine the minimum required REV size, a large number of discrete fracture networks are generated using Monte Carlo simulations. These analyses give a REV size of 28 × 28 m, which is sufficient to represent the equivalent hydraulic and mechanical properties of the investigated fractured-rock mass. The hydro-mechanically coupled analyses performed using this REV size show that the reservoir operations in the examined PSH plant have negligible effect on the adjacent valley slope.

58 GEOSCIENCES↗
DOE OSTI2020

Three-dimensional fracture continuum characterization aided by surface time-domain electromagnetics and hydrogeophysical joint inversion—proof-of-concept

Efficient and safe production of hydraulically fractured reservoirs benefits from the prediction of their geometrical attributes. Geophysical methods have the potential to provide data that are sensitive to fracture geometries, alleviating the typically sparse nature of in situ reservoir observations. Moreover, surface-based methods can be logistically and economically attractive since they avoid operational interference with the injection well infrastructure. Here, we investigate the potential of the surface-based time-domain electromagnetic (EM) method. EM methods can play an important role owing to their sensitivity to injection-induced fluid property changes. Two other advantageous factors are the EM signal-enhancing effect of vertical steel-cased wells and the fact that injected proppants can be enhanced to produce a stronger electrical conductivity contrast with the reservoir’s connate fluid. Nevertheless, an optimal fracture characterization will no doubt require the integration of EM and reservoir injection and production data. We hence carry out our investigations within a hydrogeophysical parameter estimation framework where EM data and injection flow rates are combined in a fully coupled way. Given the interdisciplinary nature of coupled hydrogeophysical inverse modeling, we dedicate one section to laying out key aspects in a didactic manner.

58 GEOSCIENCES↗
DOE OSTI2018

Analysis of Nonclassical Fracture Problems for Prestressed Bodies with Interacting Cracks

We consider two types of nonclassical fracture mechanisms, namely, the fracture of cracked bodies with initial (residual) stresses acting along the crack planes and the fracture of solids under compression along parallel cracks. To investigate nonaxisymmetric and axisymmetric problems for infinite solids containing two parallel coaxial cracks or a periodic set of coaxial parallel cracks, we use a combined analytic-numerical method within the framework of the three-dimensional linearized mechanics of solids. The analysis involves the representation of stresses and displacements in the linearized theory via harmonic potential functions. With the use of the integral Fourier–Hankel transformations, the problems are reduced to the solution of Fredholm integral equations of the second kind. This approach allows us to investigate problems in a unified general form for compressible and noncompressible homogeneous isotropic or transversely isotropic elastic bodies with an arbitrary structure of the elastic potential, and the material specification of the model is carried out only in the stage of numerical analysis of the resolving equations obtained in the general form. The effects of initial stresses on the stress intensity factors are analyzed for highly elastic materials and layered composites (modeled as transversely isotropic elastic bodies). The “resonance-like” effects are revealed when compressive initial stresses reach the values corresponding to the local loss of stability of the material in the vicinity of cracks, which, according to the indicated combined method, allows one to determine the critical (limiting) load parameters under the conditions of compression of the body along the cracks. The conclusions concerning the dependences of the stress intensity factors and critical (limiting) parameters of compression on the geometric parameters of the problems are formulated as well as concerning the dependences on physical and mechanical characteristics of the materials.

42 ENGINEERING↗
DOE OSTI2018

Cryorolling-Induced Texture, Mechanical Properties and Fracture Behavior of Al-Mg-Si Alloys During Cold Deformation

This study investigated the texture, mechanical properties, and fracture behavior during cold working of cryorolled (CR) Al-Mg-Si alloys. An x-ray texture goniometer was used to examine the crystallographic texture, and tensile tests were performed to understand the deformation behavior in more detail. SEM/EBSD/TEM was used to observe the microstructures and fracture morphology of the alloy during cryorolling. The microstructures indicated that a large number of ultrafine grains and dislocations formed after cryorolled. The recrystallization was prohibited due to low temperature during deformation. The ultrafine grains and dislocation strength improved the tensile strength from 279.38 MPa for the room-rolled alloy to 313.98 MPa for the cryorolled alloy; better plasticity (4.6%) was observed in the CR sheet. Ductile and intergranular fractures were observed in the CR sheet deformation from 20 to 90%.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The Effect of Heat Treatment Process Parameters on Mechanical Properties, Precipitation, Fatigue Life, and Fracture Mode of an Austenitic Mn Hadfield Steel

In this study, the effect of cooling rate after heat treatment on mechanical properties, fatigue life, precipitation and fracture mode of an austenitic Mn Hadfield steel was investigated. Cast samples of the Hadfield steel were heat treated at 1100 C for 2 h. The samples were subsequently quenched in pure water and also in 3 wt.% NaCl salt bath. Optical microscope (OM) and scanning electron microscope (SEM) were used to analyze microstructure and fracture surfaces. Transmission electron microscope (TEM) was used to assess the precipitates. X-ray diffraction (XRD) was used to determine the phases formed. Mechanical properties and fatigue life were determined by uniaxial tensile test, bending fatigue and hardness measurements. Results showed that the sample quenched in salt bath had lower Mn{sub 3}C precipitates, hardness, yield and tensile strengths. Instead, this situation resulted in a more ductile fracture mode and higher formability. Finally, the fatigue life of the sample quenched in salt bath was longer than the one quenched in pure water.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Micro-crack Pinning and Interfacial Fracture in Mixed Metal Oxide Reinforced Epoxy Nanocomposite

The effects of mixed metal oxides (Ce{sub x}Zr{sub 1−x}O{sub 2}) nanoparticle dispersion on the mechanical properties and fracture mechanisms of epoxy polymer matrix and its composite with glass fiber system are reported in this paper. Ce{sub x}Zr{sub 1−x}O{sub 2} nanoparticles are synthesized using sol–gel method, and its crystallinity is optimized. Epoxy nanocomposites are synthesized by a dispersion technique, and the compressive properties are optimized. The glass transition temperature has been improved. Epoxy with 5 wt.% of Ce{sub 0.75}Zr{sub 0.25}O{sub 2} shows optimal results with an increase of 17.4% in compressive modulus, and an increase of 23.4% in compressive strength with respect to those of neat epoxy. This improvement attributes to higher strength of shearing of polymer during the fracture of the nanoparticle interface. Micro-crack kinks at the interfaces can further delay fracture under compression. E-glass fabric-reinforced 5 wt.% Ce{sub 0.75}Zr{sub 0.25}O{sub 2}–epoxy nanocomposite also shows improvement in the mechanical properties via nanoscale interface with fibers. This type of ceramic nanocomposites has useful applications in thermal/electrical insulations besides improving the compressive/buckling properties.

77 NANOSCIENCE AND NANOTECHNOLOGY↗