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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Assembly and method for microdrilling a tube

An assembly and method for drilling micro holes in a tube including an outer wall having opposing open ends and forming an inner channel. The method includes the steps of submerging the tube in water so the water fills the inner channel, retaining the water in the inner channel, freezing the water in the inner channel so as to form an ice backing in the inner channel, and drilling through the outer wall such that the ice backing supports the outer wall and prevents the outer wall from deforming or distorting near the hole location.

LaPlant, Steven Todd↗
DOE OSTI2021

Geothermal Deep Direct-Use for Low-Carbon Heating: A Case Study at Cornell University

Cornell University is developing a geothermal deep direct-use system to provide reliable, low carbon, and cost-competitive heating for its main campus in Ithaca, New York. This geothermal system, also referred to as Earth Source Heat, would provide the majority of the campus heating load and represents a key pillar for the university to become carbon neutral by 2035. Over the last 10 years, numerous desktop, seismic, and geophysical studies have been undertaken at Cornell to characterize the local subsurface, predict long-term reservoir performance, design the integration into the existing district heating network, and estimate capital and levelized costs. Recently, the university received funding for drilling an observatory well to obtain in-situ subsurface data (e.g., reservoir temperatures, pressures, fluid chemistry, stress field), significantly lowering subsurface uncertainty and de-risking the project. Drilling of the test well is planned for fall 2021. This paper provides an overview and status of the project, including a summary of past studies and a description of the proposed well and planned testing activities.

Cornell University↗
DOE OSTI2018

Preliminary Geothermal Resource Assessment of the St. Helens Seismic Zone Using the Results from the Geothermal Play-Fairway Analysis of Washington State Prospects

The northern St. Helens Seismic Zone was one of the areas of interest during Phase 2 of the Washington State Play-Fairway analysis. The area is assessed for geothermal resource potential using the volumetric reserve estimation method developed by the US Geological Survey. Multiple hypotheses for reservoir volume are proposed and analyzed based on interpretation of data gathered during Phase 2 within a geothermal lease. Here, the data utilized in the analysis includes new geologic mapping, ground-based gravity survey, magnetotelluric survey, and passive seismic survey. The hypotheses will be tested, and the resource model will be updated after temperature gradient holes are drilled in the area during Phase 3 at sites selected from Phase 2. The analysis also makes use of the prior geologic knowledge of the area, including the increased seismic and geodetic monitoring following the eruption of Mount St. Helens on May 18th, 1980, existing geologic mapping and models developed from seismic and geodetic data, and past geothermal prospecting efforts by the Washington Division of Geology and Earth Resources. The analysis uses reservoir temperature from geochemistry and a single temperature gradient hole for a low value, and a temperature required for steam flash as a high value. Subsurface temperatures, and heat flows are expected to be better constrained after Phase 3 drilling. The preliminary results suggest power generation potential ranging from 65 MWe to 1.5 GWe within the lease area.

geomechanics↗
DOE OSTI2022

Fluid-powered linear motor with rotary pistons and motion rectifier and synthetic diamond bearing assemblies

A fluid-powered linear motor with rotary pistons is disclosed. An application is for a downhole motor but it could be used in other applications. Rotational pistons provide increased torque generation as the torque generated is proportional to motor length. Since downhole drills are long (generally up to a maximum length of 30 ft.), a high-torque motor can be produced using this method. A pressurized fluid is used to drive the piston assemblies to produce bit shaft power. This concept employs rotary pistons and a mechanical rectifier to convert the rotational reciprocation produced by a reciprocating rotational piston into continuous rotary motion. Integration of synthetic diamond bearing assemblies into the motor allows for reduced friction and abrasive drilling fluid compatibility.

Raymond, David W.↗
DOE OSTI2022

Geological characterization and ROZ potential of the Tar Springs Sandstone

This report focuses on regional and field scale geological characterization of the Tar Springs in Illinois using well records, including drilling and completion reports, well logs, and core data (core descriptions/core analyses) to analyze and interpret geological variations. In addition, oil saturation indicators (oil shows, oil saturation from core analysis, and drill stem test data) were analyzed to determine the ROZ potential of the Tar Springs Sandstone

02 PETROLEUM↗
DOE OSTI2022

Geothermal Hydraulic Stimulation: Overview of Methods and Best Practices

This paper outlines important information related to the hydraulic stimulation of geothermal wells and considerations for regulators responsible for evaluating applications to conduct these operations. Hydraulic stimulation applied to geothermal wells is an evolving technology that is different from the hydraulic fracturing process widely used to complete unconventional oil and gas wells. Important differences relate to operating pressures, variations in rock and fracture processes, and characteristics and disposal of hydraulic fracture fluids. Hydraulic stimulation is not widely used in the geothermal industry; however, future development of enhanced geothermal systems (EGS) will require hydraulic stimulation in order to enhance and create fracture permeability to allow wells to deliver sufficient heat and fluid to power plants. Gigawatts of EGS potential have been identified (U.S. Department of Energy 2019), so it is expected that the use of hydraulic stimulation of geothermal wells will be more common in the future. At present, there are no formal regulations guiding drilling programs or sundry notices that propose hydraulic stimulation of geothermal wells. On federal lands, important constraints and oversight are embedded in the process for obtaining Geothermal Drilling Permits outlined in the Code of Federal Regulations (43 CFR Section 3262.11); in Geothermal Resource Order 2 (GRO 2) guidance for assessment and mitigation of impacts of geothermal operations as well as construction and testing of geothermal wells; and in a Bureau of Land Management (BLM) Induced Seismicity Instruction Memorandum (BLM 2018). Additionally, local knowledge from BLM field offices and expertise of BLM engineers, or that of state regulators for operations on private and state lands, will be applied to fully assess operator applications to conduct geothermal hydraulic stimulation activities. Significant research effort has been directed toward EGS, so geothermal hydraulic stimulation techniques, impacts, and results are evolving and becoming better understood, including adaptation of decades of oil and gas industry experience with hydraulic fracturing of unconventional reservoirs. Recent EGS activities in the United States provide details about hydraulic stimulation with respect to oversight, stimulation design, execution, and results. Based on experience to date, the important issues to address when hydraulically stimulating a geothermal well include the following: 1. Wellbore construction and integrity must be appropriate to protect groundwater and manage stimulation pressures. 2. Understanding of lithology, faults, fractures, and subsurface stress state is necessary to design stimulation plans and predict results. 3. Seismic monitoring allows for observation and mitigation of induced seismicity.

geothermal↗
DOE OSTI2023

High temperature and high pressure AlGaN/GaN electronics

Disclosed herein are devices, systems and methods useful for downhole sensors and electronics suitable for harsh thermal and mechanical environment associated with high-temperature geothermal drilling and high-temperature/high-pressure oil and gas drilling.

Ginley, David Samuel↗
DOE OSTI2017

Performance Assessment for the Waste Management Area C at the Hanford Site in Southeast Washington - 17515

An initial performance assessment (PA) of Single-Shell Tank (SST) Waste Management Area C (WMA C) located at the U.S. Department of Energy's (DOE) Hanford Site in southeastern Washington has been completed to satisfy the requirements of the Hanford Federal Facility Agreement and Consent Order (HFFACO), as well as other Federal requirements and State-approved closure plans and permits. The WMA C PA assesses the fate, transport, and impacts of radionuclides within residual wastes left in tanks and ancillary equipment and facilities in their assumed closed configuration, and the subsequent risks to humans into the far future. This PA focused on radiological impacts has been developed to meet the requirements for a closure authorization under DOE O 435.1 that includes a waste incidental to reprocessing determination for residual wastes remaining in tanks, ancillary equipment, and facilities. PA results indicate that the performance objectives and measures for the all-pathways dose, the air pathway dose, the radon flux, and groundwater protection are met for both the 1,000-year compliance time period (2020 to 3020) and the post-compliance period (3020 to 12020). The peak dose for the all-pathways analysis in the 1,000-year compliance period is associated with the air pathway, with the peak dose of 4 x 10{sup -5} mSv/yr dominated by tritium resulting from upward gaseous diffusive flux from the residual waste. The peak dose within the sensitivity/uncertainty analysis time period (1,000 to 10,000 years after closure) occurs at about 1,500 years after closure, and results primarily from a peak in {sup 99}Tc groundwater concentration at 100 m down-gradient of the facility. The peak total dose within the sensitivity/uncertainty analysis time period is 0.001 mSv/yr. For all of the sensitivity analyses and uncertainty analyses evaluated, the disposal system also met the performance objectives. In the uncertainty analysis performed with the system level model based on GoldSim{sup C}, the highest calculated groundwater dose in the compliance period was about 7 x 10{sup -4} mSv/yr, and the highest calculated peak dose in the sensitivity/uncertainty analysis period was 0.025 mSv/yr.Doses associated with hypothetical inadvertent human intrusion were calculated for all sources in WMA C and compared to the acute and chronic performance measures in DOE O 435.1. The calculated doses for acute and chronic exposure scenario from potential intrusion into a waste transfer pipeline remain below the DOE O 435.1 performance measure for the time period evaluated beyond 100 years after closure. Acute exposure from drilling into the waste yielded a dose of about 0.36 mSv after the assumed 100-year institutional control period, well below the 5 mSv performance measure for acute exposure. Chronic exposure to waste from drill cuttings in a rural pasture scenario resulted in a dose of about 0.08 mSv/yr after the assumed 100-year institutional control period, well below the 1 mSv/yr performance measure for chronic exposure. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2024

The role of air sealing while ground source heat pump system retrofits in the U.S. single-family houses

Widespread commercial adoption of ground source heat pumps (GSHP) is hindered by the relatively high initial cost associated with drilling boreholes in the ground to deploy ground heat exchangers. Reducing the energy demand of buildings has the potential to reduce the required borehole length and the associated drilling costs. In single-family residential buildings, air sealing can significantly lower heating energy usage, according to recent studies and reports. Thus, air sealing in conjunction with GSHP retrofits can lower the required GSHP system's capacity and borehole length to meet the thermal demands of the buildings. In order to understand the role of combining air sealing with GSHP retrofit quantitatively, the current study employs a whole building energy simulation tool integrated with an advanced design tool for the ground heat exchanger to determine changes in required GSHP capacity, total borehole length, and building energy consumption for with- and without-air sealing in single-family houses in 3 climate zones in the United States. The study considers one representative city for each climate zone, Phoenix, AZ for a hot climate, Seattle, WA for a moderate climate, and Minneapolis, MN for a cold climate. The results from this study show that reducing air infiltration from 0.8 ACH to the minimum ventilation requirement (0.35 ACH) can reduce borehole length requirement by up to 24% in Phoenix, 32% in Seattle, and 70% in Minneapolis. A similar magnitude of reduction can be seen for GSHP capacity and total building energy usage as well.

Prem Anand Jayaprabha, Jyothis Anand↗
DOE OSTI2024

Systems and methods that use harmonic drives for converting reciprocating axial motion to continuous rotary motion, helical drives for converting reciprocating rotary motion to reciprocating axial motion and combinations thereof for converting reciprocating rotary motion to continuous rotary motion

A harmonic drive assembly and fluid-powered linear motors with both axial pistons are rotary piston arrangements incorporating the harmonic drive assembly are disclosed. The motors may be used in downhole drilling applications, but the drive assembly and/or motors may be used in other applications. The assembly, motors and methods use advanced harmonic drives, advanced helical drives, and combinations thereof with 1) motors with axial pistons and reciprocating linear rings to convert reciprocative axial motion to continuous rotary motion, and 2) motors with rotary pistons and reciprocating linear rings to rectify reciprocative rotary motion to continual rotary motion to improve performance over prior configurations. Axial pistons provide a robust simple solution for generating rotation; Rotational pistons provide increased torque generation as the torque generated is proportional to motor length. Since downhole drills are long, a high-torque motor can be produced using this method.

Raymond, David W.↗
DOE OSTI2024

Investigation of acoustic waves under subsurface conditions to improve the predictions of rock mechanical properties and natural fracture characteristics

Mechanical properties and natural fracture characteristics are critical to investigate for subsurface engineering applications, including carbon storage, well drilling, and stimulation, as they govern rock stability, fluid flow, and mechanical behavior under stress. This dissertation integrates experimental and machine learning approaches to enhance the prediction and understanding of these properties by analyzing acoustic wave behavior under varied subsurface conditions. First, the influence of temperature, pore pressure, and supercritical CO2 (scCO2) saturation on poroelastic properties is examined using Gray Berea sandstone samples. The results show that temperature and pore pressure significantly affect the bulk modulus and Biot’s coefficient, while scCO2 saturation impacts rock compressibility, informing strategies for effective geological carbon storage. The study extends this understanding by experimentally evaluating the impact of reservoir depletion on the dynamic mechanical properties of the emerging Caney shale in South Oklahoma with the employment of unsupervised machine learning to predict static mechanical properties across the Caney shale. Integrating petrophysical data and chemostratigraphy, the workflow—featuring K-means clustering, principal component analysis (PCA), and inverse distance weighting (IDW)—improves stratigraphic characterization and the estimation of static-to-dynamic modulus ratios, which is vital for optimizing drilling and stimulation strategies. Finally, the work explores how natural fracture characteristics in shale influence acoustic waveforms and shear wave splitting (SWS) analysis. Experimental data on fractured samples under different stress and temperature conditions, combined with machine learning models such as K-nearest neighbors (KNN) and extreme gradient boosting (XGBoost), reveal key fracture properties impacting SWS and wave propagation. Together, these studies provide a comprehensive framework for linking acoustic wave behavior with rock properties, advancing the methods for monitoring and predicting geomechanical changes. The insights offered valuable implications for safer, more efficient CO2 injection, hydrocarbon extraction, and subsurface management.

Elkholy, Sherif↗
DOE OSTI2025

Facies Analysis of the Prairie Du Chien Group in the Illinois Basin and Analogous Rocks in Missouri and Kentucky

Funded in 2023 by the U.S. Department of Energy’s Phase II Carbon Storage Assurance Facility Enterprise (CarbonSAFE) initiative, a Heidelberg Materials cement plant in Mitchell, Indiana, is currently being evaluated as a potential Carbon Capture and Storage (CCS) subsurface injection site. The Heidelberg CCS project targets the middle to upper Prairie du Chien Group (Early Ordovician) in southwestern Indiana. Assessment of reservoir feasibility requires collection of field data, seismic surveys, well-log correlation, geologic modeling, characterization well drilling, well testing, and reservoir simulation. However, the proposed Heidelberg CCS site is in a data-limited region, lacking both outcrop analogs and deep wells penetrating the target interval, which makes geologic modelling difficult prior to drilling a characterization well. To directly address this problem, the present study was undertaken to understand the sedimentologic composition and stratigraphic architecture of the Prairie du Chien Group from analogous outcrops and cores in the Illinois Basin and adjacent regions.

Ali, Shah Bilawal [Univ. of Illinois at Urbana-Cha↗
DOE OSTI2018

Utah FORGE: Deep Well 58-32 (MU-ESW1) Core Data

These datasets, images, and graphics were derived from core drilling and core that was extracted from Utah Forge deep well 58-32 (originally called MU-ESW1), near Roosevelt Hot Springs.

15 GEOTHERMAL ENERGY↗
DOE OSTI2021

Overview of Hydraulic Fracturing Test Site 2 in the Permian Delaware Basin (HFTS-2)

Here, the Hydraulic Fracturing Test Site 2 (HFTS-2) is a large collaborative field-based R&D program in the Permian Delaware Basin, funded by the US Department of Energy through the National Energy Technology Laboratory (NETL) and the E&P industry, with support from academia. The projects' main objective is to improve the understating of the hydraulic fracturing process through utilization of advanced diagnostics and collection of through-fracture cores to provide undisputable evidence and attributes of the created hydraulic fractures. At the HFTS-2, in excess of $30 million was used to perform hydraulic fracturing research focusing on the Wolfcamp formation at a field site hosted and operated by Occidental. In addition to the research data collected by the project, Occidental provided a significant amount of background data for about a dozen existing wells in the test area as well as access to previously collected core. Additional technical and laboratory support was provided by the program members. Building on learnings and unanswered questions from HFTS-1 in the Permian Midland basin, the HFTS-2 used eight new producing wells and two existing (parent) wells to perform hydraulic fracturing research. Multiple science wells were drilled to sample and characterize the subsurface, including the collection of 540 feet of core in a vertical pilot hole and 948 feet of high-angle through-fracture core. The project installed permanent fiber optic cables in 3 wells to monitor near wellbore signals during fracturing and to collect cross-well strain measurements. Additional advanced diagnostics included a significant formation evaluation program on the vertical whole core, multi array moment tensor inversion capable microseismic survey, multi-well time-lapse geochemistry analysis, analysis of proppant distribution in producing child and slant core well, and others. We will provide an overview of the HFTS-2 project, including list of the consortium members, details of the test site, experiments performed, and technologies tested.

58 GEOSCIENCES↗
DOE OSTI2015

Not all Greater-Than-Class c (GTCC) waste streams are created equal - 15373

Greater-Than-Class C (GTCC) waste is a low level radioactive waste (LLRW) that exceeds the Class C concentration limits in Part 61.55 of Title 10 of the Code of Federal Regulations. Typically, this waste consists of irradiated metal components from reactors such as core shrouds, support plates, and core barrels, as well as filters and resins from reactor operations and decommissioning. Sealed sources used at hospitals, medical schools, research facilities, and universities can also be classified as GTCC waste. A third category, 'Other Waste', consisting of contaminated equipment, rubble, scrap metal, filters, soil, and solidified sludges may be classified as GTCC waste based on their differing radionuclides and concentration levels. The Low-Level Radioactive Waste Policy Amendments Act of 1985 requires the Federal Government to take responsibility for the disposal of GTCC waste. All GTCC waste created from U.S. Nuclear Regulatory Commission (NRC) licensed activities, under the Atomic Energy Act of 1954, as amended, must be disposed of in an NRC licensed facility that has been determined to be adequate to protect public health and safety. Information from Argonne National Laboratory's supplemental report on GTCC waste from 2010 anticipates that the total volume of GTCC waste will be approximately 8,800 m{sup 3} (311,000 ft{sup 3}) and the projected activity of that waste will be 5.92 x 10{sup 6} TBq (160 MCi) with generation activities ending in 2083. Currently, there is no pathway for the disposal of GTCC waste in the United States. A performance-based approach may be used to subdivide GTCC waste into various waste streams by reviewing the characteristics of GTCC waste with its associated hazards. Characteristics of GTCC waste include half-life and concentration. In creating the 10 CFR Part 61 waste classification tables, which define GTCC concentrations, a number of assumptions were made regarding waste inventory and exposure scenarios for the inadvertent intruder for a generic LLRW disposal facility. The findings from other exposure scenarios (e.g., construction, agriculture, well drilling), together with the findings from evaluations of radiological characteristics of GTCC, could be used as part of a performance-based approach for categorizing GTCC waste. The findings may determine that some GTCC waste streams will be closer in characteristics to Class C waste, while other GTCC waste streams will have characteristics similar to high-level waste and may require a higher degree of isolation from the public. The application of a site-specific and performance-based approach to GTCC waste stream characterization could assist the NRC in developing specific technical requirements for future disposal of various types of GTCC waste. Examples of part of a performance-based approach that examine and evaluate the radiological characteristics of GTCC waste will be presented. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2024

A comparative analysis of residual stresses from friction stir processing of aluminum cast 380 and wrought 7075 alloy sheets: experimental characterization and modeling

Residual stresses are often overlooked in friction stir processing (FSP), but their significant impact on fatigue performance necessitates their consideration in optimizing processing parameters. The first step in this effort is understanding how process conditions influence residual stress distributions, especially across different alloys. This study focuses on determining and explaining the through-thickness residual stress variations and the effect of process temperature on the residual stress magnitude in wrought AA7075 and cast AA380.0 alloys. Additionally, for AA380.0, the impact of a second FSP pass was investigated. To achieve this, hole-drilling electronic speckle pattern interferometry (ESPI) and the thermal pseudo-mechanical (TPM) model within finite element analysis were employed to study the 3D distributions of in-plane residual stresses in processed samples under various conditions. A key finding was the varying impact of process temperatures on residual stress magnitudes. Higher process temperatures reduced stresses in AA380.0 but increased them in AA7075. Additionally, the through-thickness stress distributions differed between the two alloys. Further analysis revealed that yield stresses are crucial in explaining these phenomena and the effects of additional FSP passes. Further, this fundamental understanding will be vital in guiding the efforts to mitigate residual stresses and assess their impact on the performance of FSP aluminum alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Review: The distribution, flow, and quality of Grand Canyon Springs, Arizona (USA)

An understanding of the hydrogeology of Grand Canyon National Park (GRCA) in northern Arizona, USA, is critical for future resource protection. The ~750 springs in GRCA provide both perennial and seasonal flow to numerous desert streams, drinking water to wildlife and visitors in an otherwise arid environment, and habitat for rare, endemic and threatened species. Spring behavior and flow patterns represent local and regional patterns in aquifer recharge, reflect the geologic structure and stratigraphy, and are indicators of the overall biotic health of the canyon. These springs, however, are subject to pressures from water supply development, changes in recharge from forest fires and other land management activities, and potential contamination. Roaring Springs is the sole water supply for residents and visitors (>6 million/year), and all springs support valuable riparian habitats with very high species diversity. Most springs flow from the karstic Redwall-Muav aquifer and show seasonal patterns in flow and water chemistry indicative of variable aquifer porosities, including conduit flow. They have Ca/Mg-HCO{sub 3} dominated chemistry and trace elements consistent with nearby deep wells drilled into the Redwall-Muav aquifer. Tracer techniques and water-age dating indicate a wide range of residence times for many springs, supporting the concept of multiple porosities. A perched aquifer produces small springs which issue from the contacts between sandstone and shale units, with variable groundwater residence times. Stable isotope data suggest both an elevational and seasonal difference in recharge between North and South Rim springs. This review highlights the complex nature of the groundwater system.

54 ENVIRONMENTAL SCIENCES↗