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All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Probabilistic Risk Assessment of Flexible Power Operation of a Nuclear Power Plant

Nuclear power plants (NPPs) are becoming cost prohibitive to operate. This is due to historically low natural gas prices and wind and solar prices often being less than the marginal cost of operating baseload coal and NPPs, which sometimes forces NPPs to pay for the electricity they create. Thus, the feasibility of using part of the heat from an NPP to create other commodities such as hydrogen is being evaluated; operating in this way is called flexible power operation (FPO). To change the NPP design and operation, a license review must happen. Part of the review is the Probabilistic Risk Assessment (PRA) which proves the safety of the design and operation by identifying sequences of events that result in plant failure and estimating their likelihood of occurrence. A Level 1 PRA model that evaluates the risk of removing heat from the secondary side of NPP was created. The model was developed using Systems Analysis Program for Hands-On Integrated Reliability Evaluations (SAPHIRE 8) software to calculate core damage frequency (CDF). It is a fault tree that represents the possible pathways that could lead to a loss of steam inventory in the secondary loop. A loss of steam inventory can induce steam generator tube rupture or other events that activates response systems to avoid core damage. This is the main concern for the Nuclear Regulatory Commission (NRC), the group in the United States that licenses NPPs. This model will calculate a total CDF of any of these pathways occurring which will be compared to the baseline CDF in a generic NPP PRA for licensing support.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

250 kWth Pilot Testing in Support of a 10 MWe Coal-Direct Chemical Looping Demonstration Feasibility Study

The Coal-Direct Chemical Looping (CDCL) process is emerging as a promising technology capable of high efficiency for producing electricity with low cost for carbon capture. In the CDCL process, coal is fully combusted to form carbon dioxide (CO2) and water via reaction with Fe2O3-based oxygen-carrier particles in a moving-bed reducer reactor. During reaction with coal, the Fe2O3 is reduced to form a mixture of Fe and FeO. The reduced particles are then transported to the combustor reactor where they are re-oxidized with air. The oxidation of the Fe and FeO mixture generates heat that can be used to produce steam for power generation. Once the particles are fully regenerated, they are pneumatically recycled to the reducer reactor where another reduction-oxidation (Redox) cycle begins. The Babcock & Wilcox Company (B&W) and The Ohio State University (OSU) have been developing the CDCL technology based on iron-based metal oxide particles circulating in a moving-bed reducer coupled with an entrained-flow combustor. As part of a Phase I effort of a DOE-sponsored project, B&W identified scale-up technology gaps for the coal-direct chemical looping reactor process, most of which fall under the moving-bed reactor design and operation. However, after the Phase I research, B&W concluded that the CDCL technology has the potential of generating electricity while meeting the DOE goals of greater than 90% CO2 capture and less than 35% increase in levelized cost of electricity (LCOE). B&W then moved to a Phase II project to design, build and demonstrate the CDCL technology at a 250 kWth capacity. B&W finished the construction and commissioning of the pilot test facility in 2017. The approach used to design a 250 kWth pilot-scale CDCL facility to investigate the technology gaps is presented. Important lessons from the commissioning activities that would transfer to commercial plant start-up are also shared. The findings from the test program are being incorporated into a Pre-FEED study for a 10 MWe large pilot demonstration. Under a separately-funded heat integration project, B&W and OSU are developing a multiphase computational fluid dynamic model (MFIX) of the combustor to quantify heat transfer to embedded steam generation surface, utilizing pinch analysis (ASPEN Energy Analyzer) to identify potential improvements of the heat integration scheme, and developing an integrated dynamic model (ProTRAX) of the steam turbine coupled with the chemical looping process to identify potential start-up and transient operation issues. Under an advanced control system for optimizing operation, B&W is supporting OSU to install a rules-based optimizer (B&W’s FocalPoint) on their 25 kWt bench-scale facility on the OSU West Campus. Finally, B&W and OSU were recently selected to perform a Phase I Feasibility study to evaluate installation of the 10 MWe pilot at the Dover Power & Light Municipal Power Plant in Dover, Ohio. The feasibility study includes compiling an Environmental Information Volume and generating a cost estimate for the design, construction and commissioning of the plant as well as lining up commitments from potential project participants and funding contributors. Updates on each project will be presented. The status of the technology development will be discussed. We focus on the progress made to date towards closing the technology gaps under each project.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2018

Update on Design of 10 MWe Iron-Based Coal Direct Chemical Looping Demonstration Plant

The Coal-Direct Chemical Looping (CDCL) process is emerging as a promising technology capable of high efficiency for producing electricity with low cost for carbon capture. In the CDCL process, coal is fully combusted to form carbon dioxide (CO2) and water via reaction with Fe2O3-based oxygen-carrier particles in a moving-bed reducer reactor. During reaction with coal, the Fe2O3 is reduced to form a mixture of Fe and FeO. The reduced particles are then transported to the combustor reactor where they are re-oxidized with air. The oxidation of the Fe and FeO mixture generates heat that can be used to produce steam for power generation. Once the particles are fully regenerated, they are pneumatically recycled to the reducer reactor where another reduction-oxidation (Redox) cycle begins. The Babcock & Wilcox Company (B&W) and The Ohio State University (OSU) have been developing the CDCL technology based on iron-based metal oxide particles circulating in a moving-bed reducer coupled with an entrained-flow combustor. As part of a Phase I effort of a DOE-sponsored project, B&W identified scale-up technology gaps for the coal-direct chemical looping reactor process, most of which fall under the moving-bed reactor design and operation. However, after the Phase I research, B&W concluded that the CDCL technology has the potential of generating electricity while meeting the DOE goals of greater than 90% CO2 capture and less than 35% increase in levelized cost of electricity (LCOE). B&W then moved to a Phase II project to design, build and demonstrate the CDCL technology at a 250 kWth capacity. B&W finished the construction and commissioning of the pilot test facility in 2017. The approach used to design a 250 kWth pilot-scale CDCL facility to investigate the technology gaps is presented. Important lessons from the commissioning activities that would transfer to commercial plant start-up are also shared. The findings from the test program are being incorporated into a Pre-FEED study for a 10 MWe large pilot demonstration. Under a separately-funded heat integration project, B&W and OSU are developing a multiphase computational fluid dynamic model (MFIX) of the combustor to quantify heat transfer to embedded steam generation surface, utilizing pinch analysis (ASPEN Energy Analyzer) to identify potential improvements of the heat integration scheme, and developing an integrated dynamic model (ProTRAX) of the steam turbine coupled with the chemical looping process to identify potential start-up and transient operation issues. Under an advanced control system for optimizing operation, B&W is supporting OSU to install a rules-based optimizer (B&W’s FocalPoint) on their 25 kWt bench-scale facility on the OSU West Campus. Finally, B&W and OSU were recently selected to perform a Phase I Feasibility study to evaluate installation of the 10 MWe pilot at the Dover Power & Light Municipal Power Plant in Dover, Ohio. The feasibility study includes compiling an Environmental Information Volume and generating a cost estimate for the design, construction and commissioning of the plant as well as lining up commitments from potential project participants and funding contributors. Updates on each project will be presented. The status of the technology development will be discussed. We focus on the progress made to date towards closing the technology gaps under each project.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2019

Long-Term Performance of High Temperature Alloys in Oxidizing Environments and Supercritical CO 2

Long-term performance of high temperature alloys is critically linked to the oxidation behavior in power generation applications in wet air and steam. As power generation systems move towards higher efficiency operation, next-generation fossil, nuclear and concentrating solar power plants are considering supercritical CO 2 cycle above 700°C. Wrought solid solution strengthened and precipitations strengthened alloys are leading candidates for both steam and Supercritical CO 2 power cycles.This study evaluates the cyclic oxidation behavior of HAYNES® 230®, 282®, and 625 alloys in wet air, flowing laboratory air, steam and in 1 and 300 bar Supercritical CO 2 at ~750oC for duration of 1000 -10,000h. Test samples were thermally cycled for various times at temperature followed by cooling to room temperature. Alloy performances were assessed by analyzing the weight change behavior and extent of attack. The results clearly demonstrated the effects of alloy composition and environment on the long-term cyclic oxidation resistance. The extents of attack varied from alloy to alloy but none of the alloys underwent catastrophic corrosion and no significant internal carburization was observed in supercritical CO 2 . The performance of these alloys indicates that these materials are compatible not only in oxidizing environments, but also in Supercritical CO 2 environments for extended service operation.

Deodeshmukh, Vinay↗
DOE OSTI2021

Hybrid Solar Heat Generation Modelling and Cases: Preprint

Renewable thermal energy systems (RTES) harness renewable energy sources to provide services for space heating and cooling, district heating, domestic hot water, and industrial process heat (IPH). The use of low-pressure steam generated by the combustion of fossil fuels is common today to provide process heat for industrial facilities. Solar IPH (SIPH) technologies could economically replace the steam or heat needs at many industrial sites by providing high-temperature pressurized hot water, a heat transfer fluid (HTF) such as synthetic-oil, or direct steam (Kurup and Turchi, 2015). RTES could be hybridized with technology options or combined with the existing heat supply (e.g. fuels), to give options for targeted IPH application and the reduction of fuel consumption. This work has tested hybrid system modelling approaches. Initial results show when a natural gas (NG) burner that feeds an IPH application of 300°C, has both air and NG streams pre-heated with a solar field/RTES exit temperature of 180°C (via an HTF), a 13% NG offset is possible. NG offsets reach up to 26%, when the RTES exit temperatures are at 300°C for a given annual capacity factor of 24%. This can be even higher with addition of thermal energy storage (TES).

43 PARTICLE ACCELERATORS↗
DOE OSTI2020

Streamlining Energy Sprawl: Assessment of Geothermal Impacts on Public Lands

Renewable energy power generation, including geothermal, solar photovoltaics (PV), and wind, can have significant land use impacts depending on the technology and the size of the facility. At the same time, innovations across these renewable technologies are working to improve plant efficiency per acre of disturbance. Through a survey of satellite imagery and other sources, this analysis reevaluates the impact of geothermal power generation and examines the variations in land use for different geothermal technologies (binary, flash, and dry steam). Geothermal operations on Bureau of Land Management (BLM) sites serve as the focus for this analysis - i.e., only active sites with federal mineral ownership for which the BLM receives royalties from power production. The results show significant variation in direct land disturbance across the operations sites and across these three geothermal technologies. Although there is variation across plants within the same geothermal technology category, dry steam plants (The Geysers) were shown to have the lowest impact, in acres per megawatt capacity and acres per gigawatt-hour generation, followed by flash steam and binary plants. Overall, direct land impacts relative to capacity and generation have declined 16-27% for facilities constructed since 2000 as compared to those constructed prior, even though most new facilities are binary plants (which traditionally had higher land disturbance). Additionally, capacity factors based on actual net production data were found to average only 50% across all operations sites, suggesting that previous estimates based on nameplate capacity only may lead to an undercounting of generation-based land disturbance metrics. Should the geothermal industry capture additional market share, improving land disturbance metrics through accurate net production and capacity data and further minimizing impacts will be increasingly important as competition over land use intensifies.

GEOTHERMAL ENERGY↗
DOE OSTI2023

Probabilistic Risk Assessment of a Light Water Reactor Coupled with a High-Temperature Electrolysis Hydrogen Production Plant

This paper presents recent updates on the Level 1 Probabilistic Risk Assessment (PRA) of Light Water Reactors (LWRs) coupled with a hydrogen production plant. It provides the overview of past results on the PRA for Pressurized Water Reactors (PWRs) and Boiling Water Reactors (BWRs) coupled to a 1150 MW High Temperature Electrolysis Facility (HTEF), as well as the latest research results for a smaller 100 MW HTEF facility. Differences between the two HTEF designs are listed. Key differences include the amount and quality of diverted LWR steam, complexity of the Heat Extraction System (HES), and the electrical power source for the HTEF plant. A Failure Mode and Effect Analysis (FMEA) was conducted for the new HTEF design, and the LWR PRA models were modified in the SAPHIRE risk assessment tool to account for the newly identified risk contributors. These include the steam loss event at the HES system, the electrical overcurrent event at the HTEF facility and at the transmission line from the LWR plant, and the hydrogen detonation event at the HTEF facility. The coupling of LWRs with a 100 MW HTEF increases the frequency of several initiating events. For the reference PWR, the largest frequency increase is for the steam line break event at 5.5%. While for the reference BWR, the largest frequency increase is for the switchyard-related Loss of Offsite Power (LOOP) event at 0.11%. The overall plant risk increases by 6.56% and 0.03% for PWR and BWR reference plants respectively. It is found that these risk metrics satisfy the safety criteria of both 10 CFR 50.59 and Regulatory Guide 1.174 licensing pathways.

08 HYDROGEN↗
DOE OSTI2018

Means of Meeting Chapter 15 Requirements for a Small Modular Reactor Cooled by Lead-Bismuth

The mission of the Department of Energy Office of Nuclear Energy (DOE-NE) is to advance nuclear power as a resource capable of meeting the nation’s energy, environmental, and national security needs by resolving technical, cost, safety, proliferation resistance, and security barriers through Research, Development, and Demonstration (RD&D). To assist in accomplishing this, DOE-NE has established the Gateway for Accelerated Innovation in Nuclear (GAIN) to provide the nuclear community with access to the technical, regulatory, and financial support necessary to move innovative nuclear energy technologies toward commercialization. As part of this program, a GAIN Voucher was awarded to the Columbia Basin Consulting Group (CBCG) to develop for the Lead-Bismuth Reactor (LBR): (1) a means of meeting Chapter 15 requirements and (2) to perform an assessment against a gap analysis developed by the U.S. Nuclear Regulatory Commission (NRC) for Chapter 15. These two assessments will determine to what extent the LBR can adapt to or meet the Chapter 15 Accident Analysis requirements, and determine gaps that may still exist and what additional information is needed in order to close them. The CBCG LBR design is being developed with a high level of passive safety. It has the advantages of the classical liquid metal reactor, i.e. small size and passive safety, while having the additional advantage of a chemically inert coolant. The CBCG and the Pacific Northwest National Laboratory (PNNL) collaborated to develop an initial licensing pathway for the CBCG Lead-Bismuth conceptual reactor design. It was found that the reactor is well along the licensing pathway and is licensable although some additional design information is needed to establish a complete licensing basis. The missing information is identified in this report and it is noted that much of the missing information can be obtained from the Fast Flux Test Facility (FFTF), a DOE liquid metal test reactor. It was also found that the traditional Chapter 15 requirements for assessing the response of a reactor to possible accident sequences can be adapted to the LBR concept. The Chapter 15 review examined several classes of initiating events and accidents that are normally covered in Chapter 15: reactivity initiated events, reduction in heat removal events, local fuel failure events, and events initiated on the steam supply side. Although some design information is lacking at present, the LBR can be expected to respond as required by Chapter 15 requirements to almost all of the first three events. For events initiated on the steam side, design information is lacking and so conclusions cannot be reached at present. On the other hand, it should be quite possible to develop the design information for the steam supply side and the impact of events initiated on this side can be assessed in a subsequent study.

Wootan, David W.↗
DOE OSTI2012

The Euratom-Rosatom ERCOSAM-SAMARA projects on containment thermal-hydraulics of current and future LWRs for severe accident management

During a postulated severe accident with core degradation, hydrogen would form in the reactor pressure vessel mainly due to high temperatures zirconium-steam reaction and flow together with steam into the containment where it will mix with the containment atmosphere (steam-air). The hydrogen transport into the containment is a safety concern because it can lead to explosive mixtures through the associated phenomena of condensation, mixing and stratification. The ERCOSAM and SAMARA projects, co-financed by the European Union and the Russia, include various experiments addressing accident scenarios scaled down from existing plant calculations to different thermal-hydraulics facilities (TOSQAN, MISTRA, PANDA, SPOT). The tests sequences aim to investigate hydrogen concentration build-up and stratification during a postulated accident and the effect of the activation of Severe Accident Management systems (SAMs), e.g. sprays, coolers and Passive Auto-catalytic Recombiners (PARs). Analytical activities, performed by the project participants, are an essential component of the projects, as they aim to improve and validate various computational methods. They accompany the projects in the various phases; plant calculations, scaling to generic containment and to the different facilities, planning pre-test and post-test simulations are performed. Code benchmark activities on the basis of conceptual near full scale HYMIX facility will finally provide a further opportunity to evaluate the applicability of the various methods to the study of scaling issues. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2023

Refinery gas processing method

A process for hydrogen recovery from refinery gas system comprising supplying the refinery gas to an inlet manifold fluidly coupled to a conditioning stage, the conditioning stage comprising a reactor having a reforming catalyst deposited on an ultra-short-channel-length metal substrate; supplying oxidant to the conditioning stage via the inlet manifold; supplying steam from a steam generator to the conditioning stage via the inlet , manifold; reacting the refinery gas in the conditioning stage; and discharging a product through a discharge outlet fluidly coupled to the conditioning stage, the discharge outlet configured to flow the product for use by a downstream reformer. The process allows to either increase the H2 production rate or lower the firing rate while maintaining a constant H2 production rate for the downstream steam reformer, independent of the feed compositional variability of the refinery or still gas.

Vilekar, Saurabh↗
DOE OSTI2016

High temperature oxidation of PCD coated Zr alloy

Polycrystalline diamond (PCD) coating is a promising possibility for prevention, or reduction of high temperature oxidation of zirconium alloys and decrease corrosion rate of zirconium alloy during standard operation. Zirconium alloys are widely used as cladding and construction material in almost all types of nuclear reactors, where usually creates a barrier between nuclear fuel and cooling water in the primary circuit. Hydrogen and considerable amount of heat is released during steam oxidation that may occur in an eventual accident. In this paper zirconium alloy was covered by polycrystalline diamond layer using Plasma Enhanced Linear Antennas Microwave Chemical Vapor Deposition system reactor. X-Ray Diffraction and Raman spectroscopy measurements confirmed coverage of the surface area with crystalline and amorphous carbon layer. Characterizations (Raman spectroscopy) were done for zirconium alloy covered with polycrystalline diamond layer before and after high temperature steam exposure. Weight increase and hydrogen release were measured during steam exposure. The results show that the oxidation kinetics of PCD coated samples is similar to kinetics of uncoated samples at almost all temperatures, but with lower hydrogen production and lower weight gains. Most important difference is in later beginning of breakaway oxidation at 1000 Celsius degrees, when breakaway oxidation starts on PCD coated sample 15 minutes later. Raman spectroscopy revealed graphitization of the PCD layer and the diamond sp{sup 3} bounds are lost and the Raman signal consists only from the two graphite-related D bounds. It implies conversion of PCD layer to the homogeneous non-crystalline carbon layer with a large content of graphitic phase. Overall hydrogen production and weight gain values are generally lower then for uncoated samples.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Combined Raman imaging and {sup 18}O tracer analysis for the study of high temperature oxidation of pre-oxidized Zircaloy-4 in spent fuel pool accident - 6.4 STP-2016-0037

Oxidation at high temperature of Zr-based cladding materials is expected to be the primary cause of the fuel assemblies' degradation in Spent Fuel Storage Pool loss of cooling accidents. Differently from Loss Of Coolant Accident (LOCA) in reactor vessel, presence of air in the atmosphere in case of a spent fuel pool accident is known to be an aggravating factor because of the 'catalytic' role of nitrogen on the oxidation. 'Low temperature' oxidation scales simulating corrosion oxide formed during normal operation have been observed to have a protective effect regarding subsequent high temperature oxidation, in steam as well as in air and air + steam atmospheres. However, in the presence of nitrogen, this protective effect is lost much earlier than in pure steam or pure oxygen. We present results on oxygen transport through such corrosion oxide layers studied using an {sup 18}O tracer technique. Experiments were performed in {sup 18}O{sub 2} alone as well as in mixed {sup 18}O{sub 2} + N{sub 2} atmospheres, at 850 deg. C, a temperature for which nitrogen is known to have a strong effect on the Zr-based alloys oxidation. Post-test investigations of the specimens were performed by means of micro-Raman profiling or imaging, giving simultaneous information on the {sup 18}O distribution and on structural factors such as composition and stresses in the scales. Raman imaging gave clear evidence for different characteristic distributions of {sup 18}O in the scales. Some of them have been correlated with the development of cracks and porosity in the oxide which allows oxygen to locally penetrate in the scales. Although nitrogen appears to have no or limited influence on the oxygen diffusion, it is observed to reach the metal/oxide interface much faster than oxygen. A mechanism explaining the role of nitrogen on the loss of the protective effect and the kinetic acceleration observed by TGA is proposed. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2017

Integrity Assessment of Hanford 242-A Evaporator Facility E-A-1 Re-boiler Vessel via Fluorescein Liquid Tracer Test Methods - 17357

The 242-A Evaporator Facility is critical to the United States Department of Energy's (DOE) Hanford Site clean-up mission due to limited space within the existing Double-Shell Tanks (DSTs) used to store nuclear and chemical waste until future processing. The 242-A Evaporator Facility is currently the sole waste volume reduction process used at Hanford, and the E-A-1 Re-boiler is essential to the Evaporator process. Due to the potential for cross-contamination between the Re-boiler tubes through which waste passes and the tube sheets of uncontaminated steam, an assessment of the Re-boiler vessel's integrity is required for continuing operations of the facility. In order to meet these requirements, an independent integrity assessment was designed to use fluorescein liquid tracer (LT) to verify the leak-tightness of the Re-boiler vessel in accordance with Washington River Protection Solutions, LLC (WRPS) tightness test standards, as well as, the ASME Boiler and Pressure Vessel (B and PV) Code, Section III, Division 1, NB-6300. LT test methodologies were evaluated and determined to be appropriate for a vessel with restricted access, such as the E-A-1 Re-boiler, as it provided the needed sensitivity, reliability, and cost; as well as, exceeded the leak-tightness specifications required by both WRPS and ASME B and PV Code standards. The integrity test requires water laced with fluorescein be circulated through the waste processing loop of the 242-A Evaporator and samples of steam condensate be collected and analyzed for traces of fluorescein to determine leak-tightness. Liquid condensate sampling was conducted prior to and during testing and the samples were analyzed for fluorescein tracer to determine the amount of fluorescein that flowed out of the tubes of the Re-boiler into the steam side of the vessel. Given the established criteria for 'leak-tight,' test results determined that the Re-boiler passed the integrity assessment. After further scrutiny of the 2014 test and data results, it was determined that although the Re-boiler was 'leak-tight,' as established by the test criteria, there was concern of future leakage. The DOE and the DOE Office of River Protection (ORP) requested that WRPS repeat the integrity assessment in two and a half years to determine if the potential leak was growing, which could threaten continuing operations of the 242-A Evaporator. The 2017 test has been redesigned using lessons learned from the 2014 test and was modified to account for ergonomic and safety considerations, ease of repeatability, and accuracy of results. The liquid tracer methodology and test plan developed for the Re-boiler will continue to be implemented in 5 year increments to monitor current and future integrity. The method may also prove useful for other aging components across the Hanford Site, where appropriate. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Coupling of Thermal Energy Storage with Small Modular Reactors

Thermal energy storage has been proposed as a load management strategy for Small Modular Reactors (SMRs) deployed on constrained grids and/or in hybrid energy systems (1). Hybrid energy systems can include process steam applications, and the presence of intermittent energy sources such as wind and solar. Under these conditions, the reactor can be subjected to significant time varying electric loads. One strategy for accommodating these loads is to operate the reactor in a load follow mode where reactor power is modulated to match the electric demand. In addition to lost energy potential, load follow operation can result in additional stresses on the fuel and other mechanical components. A more attractive approach is to operate the reactor at or near steady state and bypass excess steam to a thermal energy storage system. The thermal energy can then be recovered later, either for electric generation during periods of peak electric demand, or for uses in process steam applications. In previous work, the design of a sensible heat Thermal Energy Storage (TES) system was proposed for SMR applications (2). In this paper we examine coupling of the TES system to a SMR, typical of Integral Pressurized Water Reactor (IPWR) designs currently under development. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Experimental and CFD Analysis of Condensation with Non-Condensable Gas in Multi-Tubes

After the Fukushima accident, the importance of safety system that relies on passive cooling for decay heat removal has been reemphasized. The passive containment cooling system (PCCS) is the system for cooling down a containment and lowering a containment pressure even under the station blackout. In investigating a PCCS, steam condensation in the presence of non-condensable gas is the dominant heat and mass transfer phenomenon. The non-condensable gases degrade the heat removal performance through the PCCS heat exchangers (HXs) because they are accumulated near the cooling surface and deteriorate the approach of steam by diffusion to the surface. Therefore, in order to understand steam condensation phenomenon in the PCCS, we conducted multi-tube condensation experiment with air. And we also analyzed the results by CFD simulation for the CFD-based approach to condensation phenomena prediction. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2017

Energy Conversion Loop: Process Heat Applications of Hybrid Energy Systems

Climate change due to greenhouse gas (GHG) emissions has prompted a shift from fossil fuel energy to other sources for electricity production such as nuclear, solar or wind. These alternatives since no GHG is produced, and no fossil fuels are burned. Both nuclear and other renewable energy sources are recognized as reliable technologies in the United States and around the world. However, they all have a unique set of challenges. Two of the most common renewable energy sources are solar and wind. A particular shortcoming of these two options is the variability of the energy produced; that is they are highly dependent on weather. Many times wind and/or solar power systems are not able to meet the electric demand during peak times. Replacing fossil fuels with nuclear energy is an option (non fossil fuel) for clean energy production. Two primary challenges with using nuclear energy are; wasted heat energy and the lack of load following capabilities. First, heat energy is wasted in the production stream from steam that is created while cooling the core of a nuclear reactor. This steam is initially used in turbines where the electricity is produced. However, once the steam passes through the turbines it is cooled, re-condensed to water, and reused. Large amounts of heat energy are released in the form of heat to the environment (either to the atmosphere or as waste water) and go unused. Secondly, nuclear energy is primarily a baseload power producer - the power output does not fluctuate with power demands, or is not load following. A nuclear hybrid energy system (NHES) may be a solution to the two issues mentions above. Traditional hybrid energy systems (HES) are a combination of two or more energy producers working together to create different energy commodities such as fuel or electricity. To create a NHES, normal use of the reactor for electricity production is combined with renewable power sources to meet the peak power demand of the grid. When electricity demand is high the renewable source and NPP are used in conjunction to meet the demand. When the electricity demand is low the renewable power is used to produce electricity while the NPP operates at full capacity. Rather than sending the excess heat to the cooling towers the excess energy created by the NPP (heat) is diverted to another industrial process.There is no need to decrease the power coming out of the NPP. This research proposal addresses harvesting unused thermal energy from a NPP during normal operations and in times of low power demand.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2024

Integrated protonic ceramic electrochemical cell for sustainable energy economy using water-energy nexus framework

Reliance on fossil fuels will continue for the next decades even though there are global pushes away from it to mitigate the overarching climate challenge, most especially by its highest consumers and availability. While there is a hastening global shift away from fossil fuel, integrating its assets into this technology helps limit the risk and future losses of stranded assets and reduce the cost of investment in the new technologies. Moreover, the generation of electricity from intermittent renewable sources like solar and wind has witnessed a significant surge in recent years, leading to a pressing demand for practical energy storage systems. Electrical energy storage is anticipated to play a pivotal role in the future global energy system, facilitating load-leveling operations to support the greater integration of renewable and distributed generation. Reversible electrochemical cells (RECs) offer a promising option for addressing the fossil fuel assets integration and energy storage challenges through the interconversion between electrical and chemical energy and concurrent utilizing carbon emission. In their electrolysis mode, the RECs convert electricity into durable, storable, and portable valuable chemical fuels such as syngas and methane. Conversely, the produced chemical fuels can be used as reactants in the fuel cell mode to generate electricity on demand with minimal (hydrocarbons) or zero when H2 or NH3 is used emissions. However, a challenging goal for this type of technology remains to achieve optimal operation and high roundtrip efficiencies, which has hindered the deployment of previous electrochemical cells. This dissertation demonstrates how reversible protonic ceramic electrochemical cells (RePCECs) can be integrated with fossil fuel power plants and renewable energy sources as a potential energy storage system. In this work, integrated RePCEC systems are designed and examined using computational modeling at scales to determine appropriate system configurations and operating conditions that achieve high roundtrip efficiencies. Cell level design of the PCEC is the first approach, several cells are assembled for the stack level model that is integrated into combined cycle powerplant and solar photovoltaic for the system level model. After critical literature review, this answered the operational and integration research questions proposed to address these challenges. The designed systems perform two functions, utilizing captured CO2 and storing renewable energy through co-electrolysis of steam and CO2. The co-electrolysis reaction involves endothermic water electrolysis and exothermic methanation reaction. To enhance high roundtrip efficiency, there is a need for thermal balance and management in the electrolysis mode. This involves operating the RePCEC stack under conditions that favor methane production to balance out heat needed by water electrolysis, it crucial for the RePCEC system operation. Methanation is enhanced by low temperatures. Leveraging on fabricated BCZYYb-electrolyte RePCEC, the cell model designed revealed that the optimum temperature for methane production is 450℃ at atmospheric pressure. Thus, to achieve optimum system performance, operating in the temperature range 450-525℃ is recommended at the given configuration, combining between the optimum temperature for methane production and temperature for the optimum stack roundtrip efficiency. Configuration with carbon capture system and purge stream is the optimum configuration from the seven conceptualized and evaluated. The modeling outcomes include a thermodynamic examination of integrated RePCEC systems, calibration of cell and stack level models, and steady-state simulation and integration into a 600MW combined cycle power plant retrofitted with two two-stage membrane-based carbon capture system and a wastewater treatment and recovery unit. At 100% powerplant loading, the stack and system roundtrip efficiencies are 72% and 51.37% respectively. Adding a purge stream for produced hydrogen at the system downstream improves the efficiencies to 74 and 55.48% respectively. At atmospheric pressure and 525℃, the system model suggests that a stack roundtrip of 82% is achievable, and overall system efficiency increases by reducing the energy consumption by the balance of plant components for steam generation and storage. Economic analysis of the process gives levelized cost of methane as $2.24/MMBtu lower than the conventional production route that range between $3.46/MMBtu and $9.85/MMBtu. The lifecycle analysis shows that the global warming potential for the production of methane and hydrogen from the RePCEC system is 3.83 kg CO2 eq which is lower than 9.35 kg CO2 eq emission during steam methane reforming for hydrogen production. This answered both the environmental and economic concerns in the raised research question. The proposed RePCEC configuration and analysis carried out in this dissertation to address the surge in renewable energy and challenges with PCEC technology hold significant potential in achieving large-scale energy storage while simultaneously reducing carbon emissions. These advancements, coupled with suitable governmental policies and incentive programs, have the potential to economically disrupt the natural gas industries by using RePCEC systems for methane production, thereby making them more favorable for eventual implementation and commercialization.

25 ENERGY STORAGE↗
DOE OSTI2024

Performance and Cost Potential of sCO2 Bottoming Cycle for Gas Turbines with Carbon Capture – Paper 32

This study investigates the performance and economic potential of sCO2 bottoming cycles for H-class gas turbine-based NGCC plants with a post-combustion capture system. A portion of the gas turbine exhaust heat is used for the generation of steam required for a solvent-based capture system while the rest of the waste heat is utilized in an sCO2 bottoming cycle for power generation. Overall, the performance and LCOE of investigated sCO2 bottoming cycles are similar to those of a state-of-the-art triple-pressure reheat steam Rankine cycle. As the gas turbine exhaust temperature increases (beyond 630oC), sCO2 bottoming cycles begin to show greater performance and economic benefits compared to a steam Rankine cycle with ~0.7 percentage point higher plant efficiency and 1.4% lower LCOE.

Pidaparti, Sandeep↗