Radiant Heating Cookoff Experiments and Predictive Simulations for Fast Cookoff
Thermal initiation (cookoff) of energetic material-laden devices (rocket motors and munitions) during accidental fires is an important safety concern. An article within a pool fire is an example of potential fast cookoff scenerio that has significant potential for a catastrophic result. Beginning in 2007, a collaborative experimental and model development research program under the Joint Munitions Program (JMP) was initiated at SNL/NM to address energetic material response to fast cookoff. The efforts expanded our ongoing research program studying slow cookoff phenomena and sought to answer the key question of "Can our kinetics models derived under slow cookoff conditions be applied to accurately represent energetic material behavior at fast cookoff conditions?" The simplest categorization of slow cookoff is material centered within the energetic material whereas a fast cookoff event is material ignition that occurs at a heated boundary. The external heating rate related to the heat conduction within the energetic material determines the ignition location and thus, the cookoff charaterization of slow or fast. We have developed a benchtop experiment that confines an energetic material sample and exposes it to constant incident heat fluxes common in fire in a controlled and reproducible fashion. Temperatures within the sample near the heated surface are measured using thermocouples and the time-to-event is determined as a function of incident heat flux. Insight and guidance into the experimental development has been provided by one- and three-dimensional simulations of the heat flow paths through the device. Coupling a chemical kinetics model with the heat transfer calculations enable computational predictions of time-to-ignition for comparison to the experimental data. Experimental and predicted data for PBXN-109, PBX-9501, PBX-9502, and Composition B are presented. The final section of this report presents an initial approach aimed at studing the effect of confinement on ignition and sustained reaction.