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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,207 records · Page 67

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NASA NTRS1986

Thermal cyclic durability testing of ceramic materials for turbine engines

The thermal cyclic durability of commercial ceramic materials for turbine engines was under evaluation since 1978. Ceramic materials are exposed to cyclic diesel-fired burner exhaust at either 1204 or 1371 C (2200 or 2500 F) for up to 3500 hours. The test conditions are selected to simulate the environment experienced by the hot flow path components in an automotive gas turbine engine. The silicon nitride and silicon carbide materials tested are the same ceramic materials currently used on the AGT100 and AGT101 ceramic turbine engine program.

Lindberg, L. J.↗

NASA NTRS1988

Phase 1 results from the Stirling-powered vehicle project

The NASA Technology Utilization (TU) Office is sponsoring a multiyear, multiphase demonstration program to assess the technology developed under the DOE/NASA automotive Stirling engine (ASE) program with engines installed in various Air Force vehicles while being evaluated by independent third parties under realistic conditions. This paper reviews the operational history of Phase 1 with a Mod 1 Stirling engine installed in an Air Force multistop van in a variety of missions. Ten months of operation were with Air Force personnel at Langley Air Force Base, Virginia, where over 1100 hr and 4000 mi were logged on the Langley flight line. The Stirling-powered van operated on unleaded gasoline, JP-4 aircraft fuel, and diesel fuel at Langley Air Force Base. Two months of operation were completed with Deere and Company personnel in the Moline, Illinois area where over 175 hr and 2650 mi were logged on a Deere mail delivery route.

Shaltens, Richard K.↗

NASA NTRS1987

Design, calibration and error analysis of instrumentation for heat transfer measurements in internal combustion engines

The paper reports the methodology and uncertainty analyses of instrumentation for heat transfer measurements in internal combustion engines. Results are presented for determining the local wall heat flux in an internal combustion engine (using a surface thermocouple-type heat flux gage) and the apparent flame-temperature and soot volume fraction path length product in a diesel engine (using two-color pyrometry). It is shown that a surface thermocouple heat transfer gage suitably constructed and calibrated will have an accuracy of 5 to 10 percent. It is also shown that, when applying two-color pyrometry to measure the apparent flame temperature and soot volume fraction-path length, it is important to choose at least one of the two wavelengths to lie in the range of 1.3 to 2.3 micrometers. Carefully calibrated two-color pyrometer can ensure that random errors in the apparent flame temperature and in the soot volume fraction path length will remain small (within about 1 percent and 10-percent, respectively).

Ferguson, C. R.↗

NASA NTRS1988

Simulation of fundamental atomization mechanisms in fuel sprays

Growth of instabilities on the liquid/gas interface in the initial region of fuel sprays is studied by means of numerical simulations. The simulations are based on solutions of the variable-density incompressible Navier-Stokes equations, which are obtained with a new numerical algorithm. The simulations give good agreement with analytical results for the instabilities on a liquid cylinder induced by surface tension and wind-induced instabilities. The effects of boundary layers on the wind-induced instabilities are investigated. It is found that a boundary layer reduces the growth rate for a single interface, and a comparison with inviscid theory suggests that boundary layer effects may be significantly more important than surface tension effects. The results yield a better estimate than inviscid theory for the drop sizes as reported for diesel sprays. Results for the planar jet show that boundary layer effects hasten the growth of Squire's 'symmetric' mode, which is responsible for jet disintegration. This result helps explain the rapid atomization which occurs in swirl and air-blast atomizers.

Childs, Robert, E.↗

NASA NTRS1988

An overview of rotorcraft propulsion research at Lewis Research Center

Rotorcraft propulsion research at Lewis Research Center is discussed, stressing programs in four areas of component research: compressors, combustors, turbines and transmissions, and three developmental programs: the Small Turboshaft Engine Research (STER) Project, the Advanced Rotorcraft Transmission (ART) program, and the Compound Cycle Engine (CCE) program. The component research emphasizes special problems of turboshaft engines in the 5 lb/sec to 30 lb/sec range. The objectives of the STER program are to evaluate the application of advanced concepts to small turboshaft engine systems and to investigate system related phenomena, such as distortion effects and secondary flow phenomena. The goals of the ART program are to reduce transmission weight by 25 percent, noise generation by 10 dB and mean time between removal to 5,000 hrs. The CCE program is working to combine the airflow capacity and light-weight features of a gas turbine with the more efficient, but heavier diesel turbine.

Bill, Robert C.↗

NASA NTRS1988

Porosity determination of thermal barrier coatings

Coating porosity is believed to be a critical factor for the thermal conductivity of thermal barrier coatings (TBCs). A number of different techniques have been used to determine the porosities of thermal barrier coatings for diesel applications as part of a NASA/DOE sponsored study. A comparison is made between methods based on water immersion, optical microscopy, eddy current thickness measurements, and Archimedes principle for TBC porosity determination.

Van Roode, Mark↗

NASA NTRS1985

A performance and reliability model for thermal barrier coatings

A modeling technique for predicting the performance and reliability of TBC's is being developed at Solar Turbines Incorporated. The concept combines experimental coating property data with finite element analyses to predict the thermal and mechanical behavior of coating systems in service. A key feature of Solar's approach is the use of a four point flexure test to estimate coating strength distributions and to predict coating failure probability. This model was used to evaluate the effect of physical variations on coating performance in high heat flux rocket engine applications for NASA. Current work, promoted by Caterpillar Tractor Company for diesel engine applications, is being conducted to measure coating strength as a function of temperature, and future work will document strength degradation with time at temperature. Solar's interest lies in the application of TBCs to gas turbine engine components.

Batakis, A. P.↗

NASA NTRS1985

Advanced thermal barrier coating systems

Current state-of-the-art thermal barrier coating (TBC) systems consist of partially stabilized zirconia coatings plasma sprayed over a MCrAlY bond coat. Although these systems have excellent thermal shock properties, they have shown themselves to be deficient for a number of diesel and aircraft applications. Two ternary ceramic plasma coatings are discussed with respect to their possible use in TBC systems. Zirconia-ceria-yttria (ZCY) coatings were developed with low thermal conductivities, good thermal shock resistance and improved resistance to vanadium containing environments, when compared to the baseline yttria stabilized zirconia (YSZ) coatings. In addition, dense zirconia-titania-yttria (ZTY) coatings were developed with particle erosion resistance exceeding conventional stabilized zirconia coatings. Both coatings were evaluated in conjunction with a NiCr-Al-Co-Y2O3 bond coat. Also, multilayer or hybrid coatings consisting of the bond coat with subsequent coatings of zirconia-ceria-yttria and zirconia-titania-yttria were evaluated. These coatings combine the enhanced performance characteristics of ZCY with the improved erosion resistance of ZTY coatings. Improvement in the erosion resistance of the TBC system should result in a more consistent delta T gradient during service. Economically, this may also translate into increased component life simply because the coating lasts longer.

Dorfman, M. R.↗

NASA NTRS1989

Fuel properties effect on the performance of a small high temperature rise combustor

The performance of an advanced small high temperature rise combustor was experimentally determined at NASA-Lewis. The combustor was designed to meet the requirements of advanced high temperature, high pressure ratio turboshaft engines. The combustor featured an advanced fuel injector and an advanced segmented liner design. The full size combustor was evaluated at power conditions ranging from idle to maximum power. The effect of broad fuel properties was studied by evaluating the combustor with three different fuels. The fuels used were JP-5, a blend of Diesel Fuel Marine/Home Heating Oil, and a blend of Suntec C/Home Heating Oil. The fuel properties effect on the performance of the combustion in terms of pattern factor, liner temperatures, and exhaust emissions are documented.

Acosta, Waldo A.↗

NASA NTRS1988

AGT (Advanced Gas Turbine) technology project

An overall summary documentation is provided for the Advanced Gas Turbine Technology Project conducted by the Allison Gas Turbine Division of General Motors. This advanced, high risk work was initiated in October 1979 under charter from the U.S. Congress to promote an engine for transportation that would provide an alternate to reciprocating spark ignition (SI) engines for the U.S. automotive industry and simultaneously establish the feasibility of advanced ceramic materials for hot section components to be used in an automotive gas turbine. As this program evolved, dictates of available funding, Government charter, and technical developments caused program emphases to focus on the development and demonstration of the ceramic turbine hot section and away from the development of engine and powertrain technologies and subsequent vehicular demonstrations. Program technical performance concluded in June 1987. The AGT 100 program successfully achieved project objectives with significant technology advances. Specific AGT 100 program achievements are: (1) Ceramic component feasibility for use in gas turbine engines has been demonstrated; (2) A new, 100 hp engine was designed, fabricated, and tested for 572 hour at operating temperatures to 2200 F, uncooled; (3) Statistical design methodology has been applied and correlated to experimental data acquired from over 5500 hour of rig and engine testing; (4) Ceramic component processing capability has progressed from a rudimentary level able to fabricate simple parts to a sophisticated level able to provide complex geometries such as rotors and scrolls; (5) Required improvements for monolithic and composite ceramic gas turbine components to meet automotive reliability, performance, and cost goals have been identified; (6) The combustor design demonstrated lower emissions than 1986 Federal Standards on methanol, JP-5, and diesel fuel. Thus, the potential for meeting emission standards and multifuel capability has been initiated; (7) Small turbine engine aerodynamic and mechanical design capability has been initiated; and (8) An infrastructure of manpower, facilities, materials, and fabrication capabilities has been established which is available for continued development of ceramic component technology in gas turbine and other heat engines.

Source record↗

NASA NTRS1989

Fuel properties effect on the performance of a small high temperature rise combustor

Acosta, Waldo A.↗

NASA NTRS1990

Electrostatic Dispersion Of Drops In Clusters

Electrical charging speeds evaporation. Report presents theoretical study of evaporation and dispersion of electrostatically charged clusters of drops in liquid fuel sprays. Represents extension of studies described in article, "More About Evaporation of Drops in Clusters" (NPO-17594). Undertaken in effort to learn how electrostatic atomization used to disperse fuel better in order to reduce formation of soot in diesel engines and other power and combustion systems.

Bellan, Josette↗

NASA NTRS1989

Advanced Turbine Technology Applications Project (ATTAP)

Work to develop and demonstrate the technology of structural ceramics for automotive engines and similar applications is described. Long-range technology is being sought to produce gas turbine engines for automobiles with reduced fuel consumption and reduced environmental impact. The Advanced Turbine Technology Application Project (ATTAP) test bed engine is designed such that, when installed in a 3,000 pound inertia weight automobile, it will provide low emissions, 42 miles per gallon fuel economy on diesel fuel, multifuel capability, costs competitive with current spark ignition engines, and noise and safety characteristics that meet Federal standards.

Source record↗

NASA NTRS1989

Corrosion of cordierite ceramics by sodium sulphate at 1000 C

The corrosion of a sintered cordierite (2MgO-2Al2O3-5SiO2) ceramic by sodium sulphate (Na2SO4) was investigated at 1000 C. Laboratory tests with thin films of Na2SO4/O2 and Na2SO4/1 percent SO2-O2 were performed. In the Na2SO4/O2 case, the cordierite reacted to form NaAlSiO4. After several hours of corrosion, the Na2SO4 appeared to induce surface cracks in the cordierite. In the Na2SO4/1 percent SO2-O2 case, other dissolution reactions occurred. The material was also tested in a burner rig with No. 2 Diesel fuel and 2 ppm sodium. The corrosion process was similar to that observed in the Na2SO4/O2 furnace tests, with more severe attack occurring.

Bianco, Robert↗

NASA NTRS1989

Ceramic port shields cast in an iron engine head

Silicon nitride exhaust and intake port shields have been successfully cast into a gray iron cylinder head of a heavy duty diesel single cylinder research engine. Careful design considerations, finite element, and probability of survival analyses indicated viability of the design. Foundry experience, NDE, and failure investigations are reported.

Hakim, Nabil S.↗

NASA NTRS1991

Removing Spilled Oil With Liquid Nitrogen

Technique proposed to reduce more quickly, contain, clean up, and remove petroleum products and such other pollutants as raw sewage and chemicals without damage to humans, animals, plants, or the environment. Unique and primary aspect of new technique is use of cryogenic fluid to solidify spill so it can be carried away in solid chunks. Liquid nitrogen (LN2), with boiling point at -320 degrees F (-196 degrees C), offers probably best tradeoff among extreme cold, cost, availability, and lack of impact on environment among various cryogenic fluids available. Other applications include extinguishing fires at such locations as oil derricks or platforms and at tank farms containing such petroleum products as gasoline, diesel fuel, and kerosene.

Snow, Daniel B.↗

NASA NTRS1991

Zeolites Remove Sulfur From Fuels

Zeolites remove substantial amounts of sulfur compounds from diesel fuel under relatively mild conditions - atmospheric pressure below 300 degrees C. Extracts up to 60 percent of sulfur content of high-sulfur fuel. Applicable to petroleum refineries, natural-gas processors, electric powerplants, and chemical-processing plants. Method simpler and uses considerably lower pressure than current industrial method, hydro-desulfurization. Yields cleaner emissions from combustion of petroleum fuels, and protects catalysts from poisoning by sulfur.

Voecks, Gerald E.↗

NASA NTRS1990

Fatigue testing of plasma-sprayed thermal barrier coatings, volume 2

A plasma sprayed thermal barrier coating for diesel engines were fatigue tested. Candidate thermal barrier coating materials were fatigue screened and a data base was generated for the selected candidate material. Specimen configurations are given for the bend fatigue tests, along with test setup, specimen preparation, test matrix and procedure, and data analysis.

Cruse, T. A.↗