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At least 1,207 records · Page 67
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Zircaloy Cladding as Starting Precursor for Ceramic Waste-Forms - 15562

Zircaloy cladding of spent fuel is regular waste-stream related to the process of reprocessing. It remains in the apparatus after spent fuel dissolution. The most common technique of zircaloy cladding treatment is cementation and disposal in metallic containers. In view of the high cost of the cladding material (mainly zirconium), there have been a number of proposals for this material to be recovered and re-used. However, the residual contamination of the claddings following the dissolution of the fuel and the chemical stability of the zirconium militate against any proposal for a recycling process that might be economically reasonable. At the same time there is a lot of information available about synthesis of mineral-like materials based on zirconium for immobilization of long-lived radionuclides. The object of this work was to study experimentally electrochemical dissolution of fuel rod cladding for further obtaining starting precursor for the synthesis of ceramic-waste forms. The results of experiments on electrochemical dissolution of zirconium and zirconium alloy (fuel rod cladding) in nitric acid solutions are presented. The peak dissolution rate of specimens is shown to be observed in dilute nitric acid at elevated temperatures. The rate of dissolution rises with temperature, reaching ∼40-70 mg/cm{sup 2}.h at 90 deg. C. The current yield at this point is 0.6-0.7 g/A.h. The results of analysis of the surface oxide film on specimens and residues formed during dissolution are also presented. An electrochemical dissolution of zircaloy claddings is the common technique for preparation of zirconium solutions to be used for ceramic waste form synthesis. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Apatite Based Ceramic Waste Forms for Immobilization of Radioactive Iodine, An Overview - 16155

Apatite based ceramic waste forms are the most promising candidates for immobilization of radioactive iodine (I-129). While lead-vanadium based apatites have been studied for a long time, significant progress has been made in recent years in the domain of calcium-phosphate based apatites for iodine immobilization. This article is an attempt to present an overview of the progress that has been made in terms of developing novel synthesis and processing routes to contain iodine in apatite based ceramic waste forms. The challenges associated with current state-of-the art waste form synthesis techniques along with novel routes to synthesize these waste forms at low temperatures have also been discussed. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Spent Fuel Reprocessing Development and Usage of Fission Products as Starting Precursor for Ceramic Waste-Forms - 16498

The principal purpose of spent fuel reprocessing consists in the recovery of the uranium and plutonium and the separation of fission products so as to allow re-use of fissile isotopes and waste preparing for disposal. Reprocessing is a series of chemical operations that separates plutonium and uranium from other constituents in nuclear waste. Indeed, the plutonium separated can be used to fuel reactors, but also to make nuclear weapons. Since reprocessing operations are far more expensive than using uranium fuel and disposing of the spent fuel directly, this process is not readily considered. Without doubts the reprocessing price of $1000 per kilogram of heavy metal (kgHM), like uranium must be less by at least 2-3 times compared to directly deposing the spent fuel. And some more simple technology (in comparison with PUREX process) must be developed, for example, technology based on precipitation processes. One of the options to change reprocessing technology is the idea to use certain fission products occurring in spent fuel in considerable amount and capable to form insoluble substances as suitable materials for long-term storage or final disposal of radioactive wastes. The development of new materials for HLW immobilization are intended to reduce disposal cost. The present work was aimed at the search for the simple engineering decisions that would provide opportunity of fission products usage as starting precursor for ceramic waste-forms. The results of experiments on synthesis of Pd-based metallo-ceramic compositions are presented in this paper. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Computational Studies of Thermal Conductivity of Multiphase Ceramics for Inert Matrix Fuel

Nuclear energy is a major contributor to base load electrical power around the world and is predicted to continue to expand in the coming years to meet the increasing global demand for electricity. As new reactors are being constructed to meet these demands, it is imperative to make power plants intrinsically safer and more cost efficient. A major consideration to improving safety and performance is the enhancement of current ceramic nuclear fuels. By using an inert matrix fuel, additional phases can be added to the fuel to increase both the thermal and mechanical properties of the fuel at room and reactor conditions. In this study, multiphase ceramics and the individual single-phase components, will be investigated to understand the effects of multiple phases, various grain sizes, and interfaces on the temperature dependent thermal conductivity. A coupled approach involving both experimental measurements and computational modeling will give insight into the development of future models for understanding the role interfaces play in thermal transport within multiphase systems. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Fragmentation Prediction for a Brittle Ceramic: a Two-Scale Model Approach

Glass and oxide-ceramic radioactive material forms (e.g., PuO{sub 2}) are susceptible to brittle fracture during handling and transportation. Fracture of these materials may result in the generation of fragments small enough to become airborne, and thus easily dispersed and inhaled. Entrainment and dispersal of particles with dimensions less than 10 μm is generally anticipated under normal aerodynamic conditions. The assessment of the risk to the public and the environment from these materials due to events resulting in their fracture is based on the determination of the source term for environmental release. This source term is typically quantified by an airborne release fraction (ARF) and a respirable fraction (RF) of material generated by a given event. While the recommended empirical bounding values prove satisfactory to comply with the regulatory process for handling and transportation of these materials, they are based on test data for only a few materials subjected to a limited range of loading conditions. Because the final state of fragmentation (in terms of the size and distribution of fragments) is strongly dependent not only on the properties of the material and the energetic loading conditions that lead to breakup, but also on the many intrinsic length scales associated with fragmentation, it is difficult to precisely predict fragmentation characteristics for other brittle solid wastes forms subjected to a wider range of loading conditions based on the test data alone. The purpose of this manuscript is to present a two-scale modeling approach that may be used to simulate the dynamic fragmentation of brittle solid radioactive material forms subjected to general loading and boundary conditions. The method provides the resulting fragment characteristics (average size and size distribution) across the entire fragment range of interest. At the macro-scale, the approach uses a gradient damage elastic continuum mechanics material model within a finite element framework to simulate dynamic fracture under general loading and boundary conditions. Results from the macroscopic calculations are passed to a one-dimensional (1-D) lower length scale model that incorporates the relevant fine scale effects to determine the micro-scale fragmentation. This 1-D micro-scale fragmentation model simulates the internal crack nucleation and opening processes to predict the average fragment size and the fragment size distribution as a function of the material properties, loading conditions, and microscopic characteristic length scale of the material. Results from the lower length scale model are then combined with the macro-scale model fragmentation information to determine the resulting fragment size distribution spanning both length scales. This two-scale model has been exercised on a representative problem drawn from experimental studies, consisting of an impact of a falling weight onto a brittle ceramic. (authors)

07 ISOTOPE AND RADIATION SOURCES↗
DOE OSTI2023

Voltage‐Modulated Untwist Deformations and Multispectral Optical Effects from Ion Intercalation into Chiral Ceramic Nanoparticles

Abstract Reconfiguration of chiral ceramic nanostructures after ion intercalation should favor specific nanoscale twists leading to strong chiroptical effects. In this work, V 2 O 3 nanoparticles are shown to have “built‐in” chiral distortions caused by binding of tartaric acid enantiomers to the nanoparticle surface. As evidenced by spectroscopy/microscopy techniques and calculations of nanoscale chirality measures, the intercalation of Zn 2+ ions into the V 2 O 3 lattice results in particle expansion, untwist deformations, and chirality reduction. Coherent deformations in the particle ensemble manifest as changes in sign and positions of circular polarization bands at ultraviolet, visible, mid‐infrared (IR), near‐IR (NIR), and IR wavelengths. The g‐ factors observed for IR and NIR spectral diapasons are ≈100–400 times higher than those for previously reported dielectric, semiconductor, and plasmonic nanoparticles. Nanocomposite films layer‐by‐layer assembled (LBL) from V 2 O 3 nanoparticles reveal cyclic‐voltage‐driven modulation of optical activity. Device prototypes for IR and NIR range problematic for liquid crystals and other organic materials are demonstrated. High optical activity, synthetic simplicity, sustainable processability, and environmental robustness of the chiral LBL nanocomposites provide a versatile platform for photonic devices. Similar reconfigurations of particle shapes are expected for multiple chiral ceramic nanostructures, leading to unique optical, electrical, and magnetic properties.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Antiferroelectric Ceramics for Energy–Efficient Capacitors by Theory–Guided Discovery

Antiferroelectric ceramics, via the electric-field-induced antiferroelectric (AFE)–ferroelectric (FE) phase transitions, show great promise for high-energy-density capacitors. Yet, currently, only 70–80% energy release is found during a charge–discharge cycle. Here, for PbZrO 3 -based oxides, geometric nonlinear theory of martensitic phase transitions is applied (first used to guide supercompatible shape-memory alloys) to predict the reversibility of the AFE–FE transition by using density-functional theory to assess AFE/FE interfacial lattice-mismatch strain that assures ultralow electric hysteresis and extended fatigue lifetime. A good correlation of mismatch strain with electric hysteresis, hence, with energy efficiency of AFE capacitors is observed. Here, guided by theory, high-throughput material search is conducted and AFE compositions with a near-perfect charge–discharge energy efficiency (98.2%), i.e., near-zero hysteresis are discovered. And the fatigue life of the capacitor reaches 79.5 million charge–discharge cycles, a factor of 80 enhancement over AFE ceramics with large electric hysteresis.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Ability of x‐ray computed tomography to resolve critical flaw size in laser‐based, paste stereolithography ceramic printing of alumina

Abstract Complex alumina parts were printed using vat photopolymerization (VPP), which is a stereolithography‐based additive manufacturing (AM) technique used to shape ceramic preforms, or green parts. The critical flaw size was determined using classical fracture mechanics techniques. The strength and fracture toughness were measured and compared to flaws detected in x‐ray computed tomography (XCT or CT) distributions as well as the fracture surfaces. The strength was lower compared traditionally made alumina, and that is due to layering effects, slurry defects, and printing defects. The critical flaw size from fracture mechanics was 206 µm. XCT has high enough resolution to detect the critical flaw size and much smaller features, where the average flaw size observed in CT scans was around 80–100 µm. The fracture surfaces indicate that flaws causing failure are larger than that of the critical flaw size (∼300 µm), but fracture surfaces do not show definitive features compared to traditionally made ceramics. Since XCT can observe flaws smaller than the critical flaw size, this method can be used as a screening technique.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Evaluation of Iron‐Phosphate Glass–Ceramic Waste Form for Electrorefiner Salt Waste Simulant Dechlorinated With Phosphoric Acid

The importance of glass and glass–ceramic nuclear waste forms has been reaffirmed in recent years by the growing interest in nuclear power as a reliable energy source. Determination of processing methods for the disposal of halide-containing wastes will be essential for the advancement of nuclear technologies such as non-aqueous fuel reprocessing. Phosphate-based dechlorination and subsequent vitrification of radioactive salt waste into an iron-phosphate waste form have been identified as a potential processing scheme for electrochemical processing waste. The impact of H 3 PO 4 -based dechlorination of complex salt mixtures on the vitrification process and structure of the final iron-phosphate waste form has not yet been investigated. In this work, iron-phosphate glass–ceramics were made from simulant salt waste (48LiCl–33KCl–19NaCl mol%) dechlorinated with the H3PO4-based method. The glass-forming region was compared to that of traditionally prepared Na 2 O–Fe 2 O 3 –P 2 O 5 systems. For a candidate glass-forming composition, the processing scheme presented here was determined to favor Fe 3+ species. The O/P molar ratio was consistent for the candidate composition when dechlorinated at 400°C and 600°C in air and argon environments, indicating glass network connectivity was maintained despite variations in processing parameters. The results presented here validate processing schemes requiring iron-phosphate waste form synthesis following H 3 PO 4 -based dechlorination.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

Foamed glass ceramics—an upcycled scaffold for microbial biofilm development

Glass, a near infinitely recyclable material, can be upcycled to create new products such as foamed glass ceramics, which are essentially a synthetic pumice-like material. This material has been demonstrated to sustain preserved biofilms which have application in various fields based on the deployability of the product and the preserved microbes. Foamed glass ceramics have increased surface area compared to typical soda-lime glass cullet. This material has been explored for variety of applications including the growth, storage and transport of biofilms and microbial colonies which can be preserved and deployed later. Here, we demonstrate the ability for microbial cultures including BioTiger™, Escherichia coli K-12, Bacillus thuringiensis, and two environmental eukaryotic cells to colonize the upcycled glass products, undergo preservation, and regrow after 84 days of storage. The growth of preserved samples is correlated to the time spent incubating prior to preservation. These results demonstrate the applicability of this novel glass-biofilm combination in which various preserved microorganisms are able to be rapidly grown after storage on an upcycled glass product.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Improving the thermoelectric performance and thermal stability of Ca 3 Co 4 O 9+δ ceramics by sintering in oxygen atmosphere

We report on the influence of sintering gas atmosphere on the thermoelectric (TE) performance of Ca 3 Co 4 O 9+δ ceramics made from precursor powders synthesized using chemical sol–gel route. Two sets of polycrystalline pellets were sintered in air and oxygen atmosphere, respectively. Sintering gas atmosphere and sintering temperature were found to have great influence on the Ca 3 Co 4 O 9+δ crystal orientation and formation of the Co 3 O 4 secondary phase. All samples, regardless of sintering atmosphere, had similar Seebeck coefficients S that increased with measurement temperature. By contrast, the electrical resistivity ρ changed dramatically as the sintering temperature and atmosphere changed. For samples sintered in air, when the sintering temperature is above 1193 K, ρ increased as the sintering temperature increased. For samples sintering in oxygen, ρ decreased monotonically as the sintering temperature increased up to 1253 K. Benefited from the reduced ρ, the electrical power factor of the sample sintered in the oxygen at 1253 K is 0.539 mW m –1 K –2 , and 40% greater than that from the sample sintered at 1193 K in air. Dimensionless figure-of-merit ZT of the sample sintered at 1253 K in oxygen is 0.28 at 1073 K, which is 20% greater than that of samples sintered in air at 1193 K. Overall, the highest TE performance was obtained for Ca 3 Co 4 O 9+δ ceramics sintered in oxygen at 1253 K, which is significantly higher than the Ca 3 Co 4 O 9+δ decomposition temperature of 1199 K in air.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Two-Step Reactive Aid Sintering of BaZr 0.8 Y 0.2 O 3-δ Proton-Conducting Ceramics

Ceramic-based proton conductors enable high-temperature hydrogen economy applications such as hydrogen separation membranes, fuel cells, and steam electrolyzers. BaZr 0.8 Y 0.2 O 3-δ (BZY) proton-conducting oxide possesses the highest level of proton conductivity reported to date, but poor sinterability hinders its widespread utilization. Here, we report a two-step reactive aid sintering (TRAS) method involving the introduction of BaCO 3 and B 2 O 3 -Li 2 O for the preparation of dense BZY ceramics sintered at 1500°C. The resulting BZY samples showed a pure perovskite structure with a dramatic increase in the relative density to 91.5%. In addition, the shrinkage during sintering was improved to 19.3% by a TRAS method as compared to 2.6% by the conventional solid date reaction method. Moreover, the bulk conductivity was improved due to enhanced densification, while the grain boundary conductivity decreased due to the blocking behavior of the sintering aid resulting in a decrease in the total conductivity of the samples.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2022

Structural and thermodynamic evolution of an amorphous SiOC ceramic after swift heavy ion irradiation

Radiation induced structural and energetic changes have been widely studied in crystalline materials, but studied to a much lesser extent in amorphous solids. Using a combination of neutron pair distribution function (PDF) analysis and high temperature oxide melt solution calorimetry, we obtained critical insights into the structural and energetic evolution in a swift heavy ion irradiated amorphous SiOC polymer-derived ceramic. The radiation modified SiOC structure becomes energetically less stable by 24.0±1.6 kJ/mol compared to the unirradiated structure. This destabilization is related to decreased connectivity of the Si-O-C network and destruction of free carbon. In comparison with unirradiated SiOC, the irradiated structure is more likely to become phase separated during subsequent thermal annealing. Here, our study has important implications for evaluating amorphous SiOC ceramic as a possible radiation resistant structure for nuclear applications.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Tunable phase structure in NaNbO 3 ceramics by grain-size effect, electric field and heat treatment

Large polarization and strain change during antiferroelectric - ferroelectric phase transition under electric field is the foundation for realizing excellent electrical properties in antiferroelectric ceramics, therefore, the adjustment of antiferroelectricity and clarification of the corresponding mechanism is the foundation for controlling electrical properties. NaNbO3 is the most complex perovskite system showing multiple antiferroelectric phases in a wide temperature range, in which the antiferroelectricity shows obvious instability with changing external and internal conditions, namely the antiferroelectric phase can be adjusted by grain-size effect, electric field and heat treatment. According to the systematical study in terms of the Rietveld refinement of synchrotron XRD and Raman, NaNbO3 exhibits a ferrielectric P21ma structure at room temperature, the ferroelectric component of which increases with decreasing grain size. Two antiferroelectric tetragonal phases exist around Curie temperature TC before the entrance of antiferroelectric R phase zone, while an antiferroelectric monoclinic phase, which can be maintained to room temperature by annealing treatment, acts as the bridge for the depolarization of the poled NaNbO3 with ferroelectric Q phase. A detailed phase diagram mainly focused on the antiferroelectric phase zones of NaNbO3 is plotted, which gives a clear understanding about the polymorphic phase transitions under different conditions. Finally, the results concluded in this work would give a clear guidance for designing high-performance NaNbO3-based lead-free ceramics from the point of structure.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Binder jet additive manufacturing of ceramic heat exchangers for concentrating solar power applications with thermal energy storage in molten chlorides

Triply periodic minimal surface (TPMS) geometries can only be fabricated by additive manufacturing methods and are of interest for heat exchangers. Ceramic TPMS heat exchangers can operate at higher temperatures and pressures with superior performance and increased operating efficiencies compared to metal heat exchangers. The properties of ultra-high temperature ceramic (UHTC) materials are also favorable for heat exchangers and potentially suited to concentrated solar power (CSP) systems, such as those based on a molten chloride salt thermal energy storage (TES) medium used to heat CO 2 in a closed-loop Brayton power cycle. We intended to demonstrate binder jet additive manufacturing feasibility of a UHTC-TPMS structure by printing and sintering a null candidate. We aimed to achieve parts with a relative density ≥ 92 % of theoretical and to provide a TPMS part demonstration. The target density indicates the transition from intermediate to final stage sintering, a requirement to inhibit gas permeability and for sintering complex near net shapes to full density with sinter-HIP technology. The goal of the TPMS part demonstration was to determine if printing and sintering parameters developed from test coupons apply to the complex geometries that will eventually be used in a heat exchanger design. Our objective was to print cubic TPMS parts with a 9 cm 3 volume and sinter it without distorting and cracking. We report we were able to sinter ZrB 2 -MoSi 2 composite parts based on the Schwarz-D TPMS and achieve isotropic shrinkage up to 60 % by volume, resulting in densities ranging from 92 % to 96 % of theoretical.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Compositional inhomogeneityand segregation in (K 0.5 Na 0.5 )NbO 3 ceramics

The effects of the calcination temperature of (K 0.5 Na 0.5 )NbO 3 (KNN) powder on the sintering and piezoelectric properties of KNN ceramics have been investigated in this report. KNN powders are synthesized via the solid-state approach. Scanning electron microscopy and X-ray diffraction characterizations indicate that the incomplete reaction at 700 °C and 750 °C calcination results in the compositional inhomogeneity of the K-rich and Na-rich phases while the orthorhombic single phase is obtained after calcination at 900 °C. During the sintering, the presence of the liquid K-rich phase due to the lower melting point has a significant impact on the densification, the abnormal grain growth and the deteriorated piezoelectric properties. From the standpoint of piezoelectric properties, the optimal calcination temperature obtained for KNN ceramics calcined at this temperature is determined to be 800 °C, with piezoelectric constant d 33 =128.3 pC/N, planar electromechanical coupling coefficient k p =32.2%, mechanical quality factor Q m =88, and dielectric loss tan δ=2.1%.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Achieving carbon-rich silicon-containing ceramic anode for advanced lithium ion battery

Silicon carbon (Si/C) materials are promising anode candidates for high performance lithium ion batteries (LIBs). However, serious volume expansion and solid electrolyte interface formation limited their actual capacity during lithiation and delithiation. In the present study, an innovative and low-cost synthetic approach was developed for synthesizing carbon-rich silicon-containing polymer-derived ceramics from poly(dimethylsilyene)diacetylenes (PDSDA) and its feasibility to be used as anodes was demonstrated. The attained PDCs@800 °C exhibited a high specific capacity upto 883 mAhg -1 at 400 mAg -1 , with >99% coulombic efficiency (CE), and 90% capacity retention even after 500 cycles, setting a new record for PDCanode materials in LIBs. The high specific capacity was attributed to the incessant Si/C network which delivered consistent conductance and a stable solid electrolyte interphase (SEI). Here, this study opens the door to explore and apply well-designed ceramic materials derived from tailored polymers as high performance anodes for lithium ion batteries.

25 ENERGY STORAGE↗
DOE OSTI2022

High and temperature-insensitive piezoelectric performance in the lead-free Sm-doped BiFeO 3 –BaTiO 3 ceramics with high Curie temperature

Large sensor piezoelectric constant (d 33 = 334 pC/N) and superior actuator piezoelectric constant (d 33 * = 552 pm/V) as well as a high Curie temperature (T C = 454 °C) were obtained simultaneously in the lead-free 0.67Bi 1.03 FeO 3 -0.33Ba 1-x Sm x TiO 3 ceramics. Such an excellent and temperature-insensitive piezoelectric performance with only 10% temperature variation of piezoelectric strain at the range of 25–125 °C is highly desirable for real applications. The structural origin of the enhanced piezoelectric performance is mainly attributed to the morphotropic phase boundary and the highest known tetragonality (c T /a T = 1.02) in such materials. Transmission electron microscopy and electro-mechanical phenomenological theory demonstrate that the superior d 33 and d 33 * are associated with the hybrids nanodomains (60–90 nm) and flattened thermodynamic energy profile owing to the local structure heterogeneity. Furthermore, these results are superior as the piezoelectric properties are temperature-independent and the material has large d 33 *, and high TC compared to other lead-free piezoelectric ceramics.

36 MATERIALS SCIENCE↗