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At least 1,207 records · Page 67

All sources NASA NTRS DOE OSTI

NASA NTRS1973

Effect of a reduction in blade thickness on performance of a single stage 20.32 centimeter mean diameter turbine

As part of a program to reduce the manufacturing costs of a small gas-turbine engine, the turbine blading was reduced in thickness to facilitate coining. Tests were made to determine the effect of this modification on turbine performance. The working fluid was air at nominal inlet total conditions of 535 deg F and 20.0 psia. Performance results are presented and compared for four stator-rotor combinations in terms of equivalent torque, mass flow, and efficiency at equivalent design speed and at inlet-total to exit-static pressure ratios of 1.8 to 3.8

Nusbaum, W. J.↗

NASA NTRS1976

Effect of casing treatment on performance of an inlet stage for a transonic multistage compressor

An inlet stage of a transonic compressor was tested with three rotor tip casing treatment configurations: blade angle slots, circumferential grooves, and axial skewed slots. Significant increases in both rotor and stage total pressure ratio, total temperature ratio, efficiency, flow range, and very large improvements in stall margin were obtained with all three casing treatment configurations. The greatest improvement in performance was achieved with axial skewed slots.

Urasek, D. C.↗

NASA NTRS1976

Early operation experience on the ERDA/NASA 100 kW wind turbine

As part of the Energy Research and Development Administration (ERDA) wind energy program, NASA Lewis Research Center is testing an experimental 100-kW wind turbine. Rotor blade and drive shaft loads and tower deflection were measured during operation of the wind turbine at rated rpm. The blade loads measured are higher than anticipated. Preliminary results indicate that air flow blockage by the tower structure probably caused the high rotor blade bending moments.

Glasgow, J. C.↗

NASA NTRS1978

Effects of compositional changes on the performance of a thermal barrier coating system

Currently proposed thermal barrier systems for aircraft gas turbine engines consist of NiCrAlY bond coating covered with an insulating oxide layer of yttria-stabilized zirconia. The effect of yttrium concentration (from 0.15 to 1.08 w/o) in the bond coating and the yttria concentration (4 to 24.4 w/o) in the oxide layer were evaluated. Furnace, natural gas-oxygen torch, and Mach 1.0 burner rig cyclic tests on solid specimens and air-cooled blades were used to identify trends in coating behavior. Results indicate that the combinations of yttrium levels between 0.15 - 0.35 w/o in the bond coating and the yttria concentration between 6 - 8 w/o in the zirconium oxide layer were the most adherent and resistant to high temperature cyclic exposure.

Stecura, S.↗

NASA NTRS1981

Automated Plasma Spray (APS) process feasibility study

An automated plasma spray (APS) process was developed to apply two layer (NiCrAlY and ZrO2-12Y2O3) thermal barrier coatings to aircraft and stationary gas turbine engine blade airfoils. The APS process hardware consists of four subsystems: a mechanical positioning subsystem incorporating two interlaced six degree of freedom assemblies (one for coating deposition and one for coating thickness monitoring); a noncoherent optical metrology subsystem (for in process gaging of the coating thickness buildup at specified points on the specimen); a microprocessor based adaptive system controller (to achieve the desired overall thickness profile on the specimen); and commerical plasma spray equipment. Over fifty JT9D first stage aircraft turbine blade specimens, ten W501B utility turbine blade specimens and dozens of cylindrical specimens were coated with the APS process in preliminary checkout and evaluation studies. The best of the preliminary turbine blade specimens achieved an overall coating thickness uniformity of 53 micrometers (2.1 mils), much better than is achievable manually. Comparative evaluations of coating thickness uniformity for manually sprayed and APS coated specimens were performed. One of the preliminary turbine blade evaluation specimens was subjected to a torch test and metallographic evaluation. Some cylindrical specimens coated with the APS process survived up to 2000 cycles in subsequent burner rig testing.

Fetheroff, C. W.↗

NASA NTRS1985

Heat Flux Sensor Calibrator

The heat flux to space shuttle main engine (SSME) turbopump turbine blades may be as high as 10 to the 7th power. The heat flux causes thermal transients that are of the order of 1 sec as temperature varies from perhaps 1500 K to 100 K. It is suspected that these transients cause durability problems in the turbine blades. To quantitatively evaluate the effect of these transients, heat flux sensors or gauges were developed to obtain data to verify analytical models. The objective is to design and fabricate a system for steady state and transient calibration and durability testing of heat flux sensors for use in SSME turbine blades. The calibrator consists of: (1) the arc lamp, (2) a high speed positioning table for placing standard and special heat flux sensors in the incident beam of radiant heat flux, (3) provision for cooling the blade and special sensors inserted in the blade, (4) a computer for controlling the positioning table, storing electrical output values from sensors, and calculating heat flux from these values, and (5) a pyrometer for measuring sensor surface temperatures.

Liebert, C. H.↗

NASA NTRS1986

Dynamic characteristics of an assembly of prop-fan blades

In contrast to conventional propellers, propfan blades are thin and highly swept-back, thereby giving rise to large bending and twisting deformations and complex vibratory characteristics. Aerodynamic performance depends on the extent of steady state deformation, and the aeroelastic response depends on the vibratory frequency and mode shape. Attention is presently given to the principal results of structural analyses for a five-bladed propfan assembly; these results are compared with test data. The results encompass both steady deformations and vibratory frequencies and mode shapes in a vacuum centrifugal environment.

Srinivasan, A. V.↗

NASA NTRS1987

High temperature static strain gage development contract, tasks 1 and 2

Results are presented for the first two tasks to develop resistive strain gage systems for use up to 1250 K on blades and vanes in gas turbine engines under tests. The objective of these two tasks was to further improve and evaluate two static strain gage alloys identified as candidates in a previous program. Improved compositions were not found for either alloy. Further efforts on the Fe-11.9Al-10.6Cr weigth percent alloy were discontinued because of time dependent drift problems at 1250 K in air. When produced as a 6.5 micrometer thick sputtered film, the Pd-13Cr weight percent alloys is not sufficiently stable for this use in air at 1250 K and a protective overcoat system will need to be developed.

Hulse, C. O.↗

NASA NTRS1988

A comparison of theory and experiment for coupled rotor body stability of a bearingless rotor model in hover and forward flight

Seven cases were selected for correlation from a 1/5.86 Froude-scale experiment that examined several rotor designs which were being considered for full-scale flight testing as part of the Bearingless Main Rotor (BMR) program. The model rotor hub used in these tests consisted of back-to-back C-beams as flexbeam elements with a torque tube for pitch control. The first four cases selected from the experiment were hover tests which examined the effects on rotor stability of variations in hub-to-flexbeam coning, hub-to-flexbeam pitch, flexbeam-to-blade coning, and flexbeam-to-blade pitch. The final three cases were selected from the forward flight tests of optimum rotor configuration as defined during the hover test. The selected cases examined the effects of variations in forward speed, rotor speed, and shaft angle. Analytical results from Bell Helicopter Textron, Boeing Vertol, Sikorsky Aircraft, and the U.S. Army Aeromechanics Laboratory were compared with the data and the correlations ranged from poor-to-fair to fair-to-good.

Mirick, Paul H.↗

NASA NTRS1989

Prediction of Unsteady Blade Surface Pressures on an Advanced Propeller at an Angle of Attack

The numerical solution of the unsteady, three-dimensional, Euler equations is considered in order to obtain the blade surface pressures of an advanced propeller at an angle of attack. The specific configuration considered is the SR7L propeller at cruise conditions with a 4.6 deg inflow angle corresponding to the plus 2 deg nacelle tilt of the Propeller Test Assessment (PTA) flight test condition. The results indicate nearly sinusoidal response of the blade loading, with angle of attack. For the first time, detailed variations of the chordwise loading as a function of azimuthal angle are presented. It is observed that the blade is lightly loaded for part of the revolution and shocks appear from hub to about 80 percent radial station for the highly loaded portion of the revolution.

Nallasamy, M.↗

NASA NTRS1989

Rotating primary flow induction using jet-flapped blades

A new concept in ejector design is examined using primary jets exiting from a free spinning bladed rotor. This concept stems from a continuing effort in the development of Rotary-Jet thrust augmentors at George Washington University (GWU). An analysis of a Rotary-Jet rotor with jet-flapped blades is presented, identifying design trends beneficial to its performance. An experimental investigation was conducted to demonstrate the potential of this new concept. Several combinations of blade and shroud geometries were designed, fabricated and tested. The results are presented and discussed. Despite crudeness of fabrication, the maximum thrust augmentations obtained ranged from 1.55 to 2.14. These results demonstrate that this device is superior to all ejector designs tested with similar conventional passive diffusing shrouds.

Cordier, Stephane J.↗

NASA NTRS1989

Damage-tolerant composite materials produced by stitching carbon fibers

NASA-Langley has undertaken the investigation of composite damage-tolerance enhancement and fabrication economies-maximization via reinforcement-stitching, in combination with resin transfer molding. Attention is given to results obtained by an experimental evaluation of composites tailored for damage tolerance by stitching layers of dry carbon-fiber fabric with closely-spaced threads, in order to furnish through-the-thickness reinforcement. Various stitching patterns and thread materials have been evaluated, using flat-plate specimens; blade-stiffened structural elements have been fabricated and tested. The results presented indicate that stitched laminates furnish damage tolerance performance comparable to that of more expensive, toughened-matrix composites.

Dow, Marvin B.↗

NASA NTRS1993

Comprehensive analysis of bearingless rotors - Model development and experimental correlation of modes, response, trim and stability

A generic mathematical model that is capable of accurately modeling the multiple load path bearingless rotor blade is developed. A comprehensive, finite element based solution for the natural vibration of the rotor blade is developed. An iterative scheme based on harmonic balance is used to evaluate the nonlinear response of the rotor to control inputs and a Newton-Raphson procedure is employed to evaluate the trim of rotorcraft. Linearized perturbation model of the nonlinear system are presented. The model is validated by comparing with existing whirl tower, wind tunnel and flight test results of BMR/BO-105 helicopter. Frequencies of two bearingless rotor blades compare well with results from experiments. Nonlinear response and trim results are presented for the bearingless BMR/BO-105 rotor. Aeroelastic stability in forward flight, evaluated using floquet theory agrees with test data in general.

Jambunathan, V.↗

NASA NTRS1993

Transonic blade-vortex interactions - Noise reduction

Several ideas for the reduction of transonic blade-vortex interaction (BVI) noise are proposed and tested. Noise due to transonic BVI is analyzed using a finite difference code; the numerically calculated 2D near-field aerodynamic results are extended to 3D linear acoustic far field using the Kirchhoff method. It is shown that the noise can be significantly reduced by splitting the vortex in two. BVI noise is also substantially reduced by reducing the vortex strength and by increasing the angle of attack.

Xue, Y.↗

NASA NTRS1926

Navy propeller section characteristics as used in propeller design

This report contains artificial aerodynamic characteristics of a set of propeller sections to be used in designing propellers by means of the blade element theory. Characteristics computed from model propeller tests for a single section are extended to cover sections of Navy propeller sections at high Reynolds Number in the variable density tunnel of the NACA.

Weick, Fred E↗

NASA NTRS1954

Design and Test of Mixed-flow Impellers IV : Experimental Results for Impeller Models MFI-1 and MFI-2 with Changes in Blade Height

Modifications A and B of impeller model MFI-1 and A, B, and C of impeller model MFI-2 were investigated experimentally in an attempt to determine what allowance in blade height should be made for boundary layer and viscous losses in an impeller designed for isentropic compressible flow. A gradual increase in blade height was arbitrarily made from inlet to outlet in anticipation of a gradual build-up of boundary layer. Apparently there was a rapid build-up of boundary layer near the inlet in the experimental case rather than a gradual one. Therefore, the proper allowance for boundary layer cannot be described from the data obtained. Decreasing the pressure gradient along the shroud by reducing the blade height allowance apparently did little to increase the overall efficiency. At the design speed of 1400 feet per second, the overall adiabatic efficiency was increased from 0.83 for the MFI-1A to 0.85 for the MFI-1B with reduction in height; however, it is indicated from the theoretical velocity distribution and outlet surveys that the increase was due to a change from decelerating to accelerating flow along the hub rather than from any change along the shroud. It is further indicated that the consequences of a thickened or separated boundary layer depend not only on the design velocity gradients but also on the shape of the passage.

Hamrick, Joseph T↗

NASA NTRS1993

Correlation of airloads on a two-bladed helicopter rotor

Airloads measured on a two-bladed helicopter rotor in flight during the Ames' Tip Aerodynamic and Acoustic Test are compared with calculations from a comprehensive helicopter analysis (CAMRAD/JA), and the pressures compared with calculations from a full-potential rotor code (FPR). The flight-test results cover an advance ratio range of 0.19 to 0.38. The lowest-speed case is characterized by the presence of significant blade-vortex interactions. Good correlation of peak-to-peak vortex-induced loads and the corresponding pressures is obtained. Results of the correlation for this two-bladed rotor are substantially similar to those for three- and four-bladed rotors, including the tip-vortex core size for best correlation, calculation of the peak-to-peak loads on the retreating side, and calculation of vortex iduced loads on inboard radial stations. The higher-speed cases are characterized by the presence of transonic flow on the outboard sections of the blade. Comparison of calculated and measured airloads on the advancing side is not considered appropriate because the presence of shocks makes chordwise integration of the measured data difficult. However, good correlation of the corresponding pressures is obtained.

Fernandez, Francisco J.↗

NASA NTRS1994

Applications of Thin Film Thermocouples for Surface Temperature Measurement

Thin film thermocouples provide a minimally intrusive means of measuring surface temperature in hostile, high temperature environments. Unlike wire thermocouples, thin films do not necessitate any machining of the surface, therefore leaving intact its structural integrity. Thin films are many orders of magnitude thinner than wire, resulting in less disruption to the gas flow and thermal patterns that exist in the operating environment. Thin film thermocouples have been developed for surface temperature measurement on a variety of engine materials. The sensors are fabricated in the NASA Lewis Research Center's Thin Film Sensor Lab, which is a class 1000 clean room. The thermocouples are platinum-13 percent rhodium versus platinum and are fabricated by the sputtering process. Thin film-to-leadwire connections are made using the parallel-gap welding process. Thermocouples have been developed for use on superalloys, ceramics and ceramic composites, and intermetallics. Some applications of thin film thermocouples are: temperature measurement of space shuttle main engine turbine blade materials, temperature measurement in gas turbine engine testing of advanced materials, and temperature and heat flux measurements in a diesel engine. Fabrication of thin film thermocouples is described. Sensor durability, drift rate, and maximum temperature capabilities are addressed.

Martin, Lisa C.↗