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At least 1,189 records · Page 66
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Characterization of a Cast Duplex Stainless Steel with 3.0%Cu and Modeling of Precipitation Hardening

Duplex stainless steels (DSSs) are corrosion-resistant alloys extensively used in aggressive environments. Cast DSSs may be selected for pipes, valves and pumps in chemical, petrochemical and nuclear industries. The grade steel ASTM A890 1B is an example of cast DSS with 2.7-3.3%Cu addition. Copper increases the resistance to many types of corrosion, especially in non-oxidizing environments. When the copper content is higher than 2%, the steel can be precipitation-hardened. In this work, the precipitation hardening of a DSS ASTM A890 1B steel with 3.0%Cu was studied and modeled for aging temperatures in the 450-600 °C range. Copper precipitates in the ferrite phase, but remains in solid solution in the austenite. The age hardening curves were modeled by ΔH = K(t){sup n} model, where ΔH is the increase in hardness, t is the aging time, and K and n are constants to be determined. The microstructure and substructure were investigated by scanning electron and transmission electron microscopes.

36 MATERIALS SCIENCE↗
DOE OSTI2019

A Study on the Microstructures and Properties of Selective Laser Melted Babbitt Metals

Babbitt metal cubes were prepared by means of selected laser melting (SLM) process using Sn—11% Sb—6% Cu alloy powders; their microstructures were studied using optical microscope (OM), SEM, EDS, XRD and DSC; and their mechanical properties were tested using Vickers hardness and tensile methods. The results show that fully dense Babbitt metal components can be prepared by using appropriate SLM process parameters and an interlayer staggered laser scanning strategy. Anisotropy characteristics appear in both the microstructure and mechanical properties of SLM-Babbitt cubic specimens. The average hardness was in the range of 32.5 HV0.05 to 35.3 HV0.05. Both tensile strength and elongation were somewhat higher in a direction parallel to the laser scanning speed (Y axis) than in a direction perpendicular to the laser scanning speed (X axis). The strengthening mechanism is suggested to include solid solution strengthening of oversaturated Sb in the Sn matrix, as well as dispersion strengthening of finely dispersed SnSb and Cu{sub 6}Sn{sub 5} particles. The overgrown acicular Cu{sub 6}Sn{sub 5} phases at low laser scanning speeds and void formation at higher laser scanning speeds seriously deteriorate the mechanical properties of the SLM-Babbitt specimens.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Microstructure and mechanical properties of diffusion bonded W/steel joint using V/Ni composite interlayer

Diffusion bonding between W and steel using V/Ni composite interlayer was carried out in vacuum at 1050 °C and 10 MPa for 1 h. The microstructural examination and mechanical property evaluation of the joints show that the bonding of W to steel was successful. No intermetallic compound was observed at the steel/Ni and V/W interfaces for the joints bonded. The electron probe microanalysis and X-ray diffraction analysis revealed that Ni{sub 3}V, Ni{sub 2}V, Ni{sub 2}V{sub 3} and NiV{sub 3} were formed at the Ni/V interface. The tensile strength of about 362 MPa was obtained for as-bonded W/steel joint and the failure occurred at W near the V/W interface. The nano-indentation test across the joining interfaces demonstrated the effect of solid solution strengthening and intermetallic compound formation in the diffusion zone. - Highlights: • Diffusion bonding of W to steel was realized using V/Ni composite interlayer. • The interfacial microstructure of the joint was clarified. • Several V–Ni intermetallic compounds were formed in the interface region. • The application of V/Ni composite interlayer improved the joining quality.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Characterization of hot extrusion and heat treatment on mechanical properties in a spray formed ultra-high strength Al-Zn-Mg-Cu alloy

Highlights: • The spray forming technology was used to fabricate ultra-high strength aluminum alloy. • The alloy under RRA state obtained the highest ultimate tensile strength of 732 MPa. • The effects of dislocations, solutes and precipitates etc., on yield strength were calculated. • Precipitation was characterized as the main strengthening mechanism for aging states. - Abstract: To obtain the optimal mechanical properties, several processes including spray forming technology, two passes hot extrusion and substantial heating treatments were operated on an Al-Zn-Mg-Cu-Zr alloy. The characterization methods used in this study include tensile tests, X-ray diffraction, differential scanning calorimetry and microstructure observations by optical microscope, scanning and transmission electron microscopy. The typical characteristics were the refined grain, homogeneous precipitates and porosity in the as-deposited pre-forms. The ultimate tensile strength, yield strength, hardness and elongation improved significantly after two passes hot extrusion. A good combination of ultimate tensile strength at 704 MPa and elongation at 9.7% were achieved under peak-aged treatment. The best ultimate tensile strength was obtained at 732 MPa after re-aging and regression. It was main dimple fracture in the extruded and aging treated specimens while brittle fracture for the as-deposited. The secondary phases were main MgZn{sub 2} and Al{sub 3}Zr dispersoids throughout all the states. The contributions of grain boundaries, dislocations, solid-solution and precipitates on the yield strength were analyzed using a quantitative equation.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Inelastic incoherent neutron scattering study of the molecular properties of pure hydrogen peroxide and its water mixtures of different concentration

We have investigated the spectra of shock-frozen H{sub 2}O{sub 2}–H{sub 2}O mixtures across the full composition range 99.1%–0.0% H{sub 2}O{sub 2}. In contrast to literature reports, we find that intermediate compositions (30%–70% H{sub 2}O{sub 2}) freeze to a solid solution rather than phase separating, which only occurs on annealing to just below the melting point. We have fully characterised the dihydrate H{sub 2}O{sub 2}·2H{sub 2}O (48.6% H{sub 2}O{sub 2}) for the first time and shown that its spectrum can account for the features previously observed on the surface of a Au/TiO{sub 2} catalyst.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

The Influence of Galvanizing Parameters on the Structural Development of Zn-Al-Based Coatings

The evolution of some layers’ characteristics, deposited by galvanization, was monitored according to the technological parameters of the process. Two types of alloys from the Zn-Al and Zn-Al-Ti-B systems were used for deposition. The structure of the deposited layers was analyzed by optical and electron microscopy. The chemical composition, phases and compounds in the structures were identified. The mechanical properties of the structural constituents of the layers were determined by nanoindentation. These techniques highlighted the typical non-uniformities in terms of composition and properties in the layers, mainly due to the diffusion and distribution of iron from the steel substrate in the deposited layers. The evaluation of iron diffusion in the deposited layer was done by differential thermal analysis. The values of the critical temperatures (melting temperature, eutectic temperature and solidification temperature) were correlated with the parameters used during deposition. It was observed that the structure of the coatings is layered, with a specific order from the steel substrate to the edge. In these layers, the constituents are mixtures of soft solid solutions of Al in Zn (η and β) and hard intermetallic compounds. Moreover, increasing the immersion time in the galvanizing bath and the bath temperature leads to an increase in iron diffusion in the coating layer, which contributes to lower coating thickness, thus reducing its durability in operation.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Processing and Characterization of Ag-Cu-Sn Brazing Alloy Prepared by a Mechanical Alloying Method

Mechanical alloying was used to prepare an Ag-Cu-Sn brazing alloy with the low amounts of intermetallic compounds. X-ray diffraction and differential scanning calorimetry were carried out to investigate the phase transformation of the as-milled samples. It seemed that the intermetallic compounds experienced the stage of synthesis-decomposition-resynthesis in the ball milling process. By controlling the ball milling time and tin contents, the solid solution phases of Ag (Cu, Sn) and Ag (Cu) were achieved in the 60Ag30Cu10Sn sample after milling for 40 h. Although the intermetallic compound will be generated during the brazing process, the improvement of their distributed morphology is beneficial for the good bonding interface of the joint with stainless steel substrate.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effect of Minor Yttrium on Microstructure and Mechanical Properties of Bioimplant Mg-5Zn Alloy

This paper explores cast Mg-5Zn alloy, containing small amounts of yttrium (Y: 0.1-1.5 wt.%), through microstructure evaluation and tensile and hardness tests. The results reveal that addition of Y to the alloy refines microstructure, especially when secondary phases, Mg{sub 3}Zn{sub 6}Y (I) and Mg{sub 3}Zn{sub 3}Y{sub 2} (W), form. I-phase is detected when 0.3 wt.% Y is added to the alloy, while W-phase is only observed in Mg-5Zn-1.5Y alloy. The results also show that the addition of Y improves yield and tensile strength as well as the hardness value of the Mg-5Zn alloy at the expense of its formability. The three effects of the solid solution of Y in α-Mg, grain refinement, and the formation of I- and W-phases are the reasons for such behavior. The improvement is more pronounced when W-phase appears in the microstructure. In other words, Mg-5Zn-1.5Y alloy behaves stronger and harder than other alloys and may be considered as a potential candidate for bioimplant applications if its degradation behavior meets the requirements.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Metal Oxide Electrolytic Reduction using Glassy Carbon as Anode

Metal oxide electrolytic reduction (OER) is an important electrometallurgical technique, which does not only see its application in pyro-processing of used LWR fuels, but also for high value metal production including aluminum and rare earth critical metals. In this process, metal oxides(e.g. MO{sub 2}) are reduced into metals in the cathode basket while the O{sup 2-} will transfer to the anode to be oxidized into O{sub 2}. The overall reaction is: MO{sub 2} → M + 2O{sub 2}. The sacrificial carbon anode is economical but forms carbides due to the reactions of carbon dioxide in the molten salt. The carbon dioxide dissolves in the salt and can form carbonate ions (CO{sub 3}{sup 2-}). Those can be further reduced to carbon particles on the cathode and react with other metallic particles in the salt to form carbon solid solutions or carbides. It is also worried that the accumulation of carbon dust in the salt can cause short circuits. To facilitate using glassy carbon crucible as anode for metal oxide reduction, a fundamental cyclic voltammetry study was carried out for the glassy carbon materials, which otherwise is a promising candidate for anode material. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

A highly-stable layered Fe/Mn-based cathode with ultralow strain for advanced sodium-ion batteries

Sodium-ion batteries (SIBs) with iron- and manganese-based cathode electrodes have exhibited great promise in the grid-scale energy storage systems, on the basis of the satisfactory theoretical capacity, as well as huge abundance, low price and non-toxicity of raw materials. However, the inferior cycle life of cathode materials originating from their poor structural stability remains a formidable challenge towards practical applications. In this study, an efficient strategy of improving the structure durability is demonstrated in iron- and manganese-based cathodes by dual heteroatom doping. The as-obtained P2-type Na 0.65 Li 0.08 Cu 0.08 Fe 0.24 Mn 0.6 O 2 cathode delivers superior cyclability (88.2% capacity retention for 500 cycles at 2C), fabulous rate capability (76% capacity retention at 5C compared to 0.1C), and a useable reversible capacity of around 85 mAh g -1 at 0.1C. Through in-depth characterizations, the underlying structure-property relationship is established, revealing that the complete solid-solution reaction during cycling ensures the ultralow volume variation (as small as 0.7%) and excellent electrochemical performance. These results highlight the significance of fabricating a stable host for the design and development of advanced SIBs with long life.

25 ENERGY STORAGE↗
DOE OSTI2016

The annealing effects on the micro-structure and properties of RuMoC films as seedless barrier for advanced Cu metallization

100 nm thick RuMoC films and 5 nm thick RuMoC films with Cu capping have been deposited on Si(111) by magnetron co-sputtering with Ru and MoC confocal targets. The samples were subsequently annealed at temperatures ranging from 450 to 650 °C in vacuum at a pressure of 3 × 10{sup −4} Pa to study the annealing effects on the microstructures and properties of RuMoC films for advanced seedless Cu metallization applications. The sheet resistances, residual oxygen contents, and microstructures of the RuMoC films have close correlation with the doping contents of Mo and C, which can be easily controlled by the deposition power ratio of MoC versus Ru targets (DPR). When DPR was 0.5, amorphous RuMoC film (marked as RuMoC II) with low sheet resistances and residual oxygen contents was obtained. The fundamental relationship between the annealing temperatures with the microstructures and properties of the RuMoC films was investigated, and a critical temperature point was revealed at about 550 °C where the components and microstructures of the RuMoC II films changed obviously. Results indicated that below 550 °C, the RuMoC II films remained amorphous due to the well-preserved C-Ru and C-Mo bonds. However, above 550 °C, the microstructures of RuMoC II films transformed from amorphous to nano-composite structure due to the breakage of Ru-C bonds, while the supersaturated solid solution MoC segregated out along the grain boundaries of Ru, thus hindering the diffusion of Cu and O atoms. This is the main mechanism of the excellent thermal stability of the RuMoC films after annealing at high temperatures. The results indicated great prospects of amorphous RuMoC films in advanced seedless Cu metallization applications.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Phase Formation in Al{sub 2}O{sub 3}–ZrO{sub 2}–CeO{sub 2} Nanopowders Modified with Calcium Cations

We have studied phase formation in calcium-modified Al{sub 2}O{sub 3}–ZrO{sub 2}–CeO{sub 2} nanopowders during sol–gel synthesis. The results demonstrate that heat treatment of the nanopowders first leads to the formation of a zirconium dioxide-based solid solution stabilized with cerium cations. Raising the heat treatment temperature helps the crystallization of corundum, a stable phase of aluminum oxide, to reach completion. In the temperature range 1400–1550°C, we observe the formation of a second aluminum-containing phase: calcium cerium hexaaluminate consisting of long prismatic grains.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Substructural-Phase Transformations during Heat Treatments of the Ti–50.9 at % Ni Nanocrystalline Alloy

The method of transmission electron microscopy is used to study the grain-subgrain structure of the Ti–50.9 at % Ni nanocrystalline alloy after heat treatments at 300–500°C. It is found that the decomposition of the B{sub 2} solid solution of TiNi by the heterogeneous mechanism occurs in the subgrain structure, while the Ti{sub 3}Ni{sub 4} particles are not observed in nanograins. The features of the recovery and recrystallization of the alloy and their relationship with the processes of dissolution and precipitation of Ti{sub 3}Ni{sub 4} particles are revealed.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

Creep and microstructural processes in a low-alloy 2.25%Cr1.6%W steel (ASTM Grade 23)

A low-alloy 2.25%Cr1%Mo steel (ASTM Grade 22) has been greatly improved by the substitution of almost all of the 1%Mo by 1.6%W. The improved material has been standardized as P/T23 steel (Fe–2.25Cr–1.6W–0.25V–0.05Nb–0.07C). The present investigation was conducted on T23 steel in an effort to obtain a more complete description and understanding of the role of the microstructural evolution and deformation processes in high-temperature creep. Constant load tensile creep tests were carried out in an argon atmosphere in the temperature range 500–650 °C at stresses ranging from 50 to 400 MPa. It was found that the diffusion in the matrix lattice is the creep-rate controlling process. The results of an extensive transmission electron microscopy (TEM) analysis programme to investigate microstructure evolution as a function of temperature are described and compared with the thermodynamic calculations using the software package Thermo-Calc. The significant creep-strength drop of T23 steel after long-term creep exposures can be explained by the decrease in dislocation hardening, precipitation hardening and solid solution hardening due to the instability of the microstructure at high temperature. - Highlights: • The constant load creep tests of T23 steel were carried out at 500–650 °C. • The stress exponents of the creep rate correspond to power law (dislocation) creep. • Diffusion in the matrix lattice is the creep-rate controlling process. • The microstructure instability is the main creep degradation process in T23 steel.

36 MATERIALS SCIENCE↗
DOE OSTI2019

The Evolution of the Microstructure and System of Ti{sub 3}Ni{sub 4} Particles upon Heat Treatments of a Ti−50.9 at % Ni Nanocrystalline Alloy

The structure of a Ti−(50.9 at % Ni) nanocrystalline alloy is studied by transmission electron microscopy after annealing at 300−500°C. It is found that B2-TiNi solid solution decomposition according to a heterogeneous mechanism with formation of Ti{sub 3}Ni{sub 4} particles develops in the subgrain structure and is suppressed in nanograins. The regularities of recovery, polygonization, and recrystallization in the grain/subgrain structure of a nanocrystalline TiNi alloy are established and their interconnection with processes of dissolution and coagulation of Ti{sub 3}Ni{sub 4} particles is identified.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

New methods for the preparation and dielectric properties of La{sub 2−x}Sr{sub x}NiO{sub 4} (x = 1/8) ceramic

Highlights: • A new fuel in solution combustion synthesis of fine powder La{sub 15/8}Sr{sub 1/8}NiO{sub 4}. • Changes in the morphology of the ceramic La{sub 15/8}Sr{sub 1/8}NiO{sub 4} after thermobaric treatment. • Changes in structural parameters of the La{sub 15/8}Sr{sub 1/8}NiO{sub 4} after thermobaric treatment. • Increase of the dielectric constant of the thermobaric treated ceramic La{sub 15/8}Sr{sub 1/8}NiO{sub 4}. • Using of dielectric modulus and impedance formalisms, of equivalent circuits method. - Abstract: The perovskite-type oxide La{sub 2−x}Sr{sub x}NiO{sub 4} (x = 1/8) was prepared by a new precursor route. The reaction proceeds in the self-ignition mode. Single-phase powder and gas-tight ceramic samples can be produced by single annealing of decomposition products. It was shown that as a result of thermobaric treatment of La{sub 2−x}Sr{sub x}NiO{sub 4} (x = 1/8) the solid solution La{sub 2−x}Sr{sub x}NiO{sub 4} with a higher concentration of strontium and the second phase La{sub 3}Ni{sub 2}O{sub 7} are formed. Short-term (5 min) thermobaric treatment (P = 2.5 GPa) at t° = 900 °C changes the unit cell parameters, but is not accompanied by structural transitions. At the same time, morphological restructuring of the sample occurs—the agglomerates delaminate into thin plates crystals. It was established that the permittivity of the material exposed to thermobaric treatment is much higher compared to that of the sample annealed at atmospheric pressure and virtually does not depend on frequency in a wide temperature range.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Thermoelectric properties of epitaxial ScN films deposited by reactive magnetron sputtering onto MgO(001) substrates

Epitaxial ScN(001) thin films were grown on MgO(001) substrates by dc reactive magnetron sputtering. The deposition was performed in an Ar/N{sub 2} atmosphere at 2 Multiplication-Sign 10{sup -3} Torr at a substrate temperature of 850 Degree-Sign C in a high vacuum chamber with a base pressure of 10{sup -8} Torr. In spite of oxygen contamination of 1.6 {+-} 1 at. %, the electrical resistivity, electron mobility, and carrier concentration obtained from a typical film grown under these conditions by room temperature Hall measurements are 0.22 m{Omega} cm, 106 cm{sup 2} V{sup -1} s{sup -1}, and 2.5 Multiplication-Sign 10{sup 20} cm{sup -3}, respectively. These films exhibit remarkable thermoelectric power factors of 3.3-3.5 Multiplication-Sign 10{sup -3} W/mK{sup 2} in the temperature range of 600 K to 840 K. The cross-plane thermal conductivity is 8.3 W/mK at 800 K yielding an estimated ZT of 0.3. Theoretical modeling of the thermoelectric properties of ScN calculated using a mean-free-path of 23 nm at 300 K is in very good agreement with the experiment. These results also demonstrate that further optimization of the power factor of ScN is possible. First-principles density functional theory combined with the site occupancy disorder technique was used to investigate the effect of oxygen contamination on the electronic structure and thermoelectric properties of ScN. The computational results suggest that oxygen atoms in ScN mix uniformly on the N site forming a homogeneous solid solution alloy. Behaving as an n-type donor, oxygen causes a shift of the Fermi level in ScN into the conduction band without altering the band structure and the density of states.

36 MATERIALS SCIENCE↗
DOE OSTI2013

VOLATILE TRANSPORT INSIDE SUPER-EARTHS BY ENTRAPMENT IN THE WATER-ICE MATRIX

Whether volatiles can be entrapped in a background matrix composing planetary envelopes and be dragged via convection to the surface is a key question in understanding atmospheric fluxes, cycles, and composition. In this paper, we consider super-Earths with an extensive water mantle (i.e., water planets), and the possibility of entrapment of methane in their extensive water-ice envelopes. We adopt the theory developed by van der Waals and Platteeuw for modeling solid solutions, often used for modeling clathrate hydrates, and modify it in order to estimate the thermodynamic stability field of a new phase called methane filled ice Ih. We find that in comparison to water ice VII the filled ice Ih structure may be stable not only at the high pressures but also at the high temperatures expected at the core-water mantle transition boundary of water planets.

79 ASTRONOMY AND ASTROPHYSICS↗