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At least 1,189 records · Page 66

Analysis of Fiber Clustering in Composite Materials Using High-Fidelity Multiscale Micromechanics

A new multiscale micromechanical approach is developed for the prediction of the behavior of fiber reinforced composites in presence of fiber clustering. The developed method is based on a coupled two-scale implementation of the High-Fidelity Generalized Method of Cells theory, wherein both the local and global scales are represented using this micromechanical method. Concentration tensors and effective constitutive equations are established on both scales and linked to establish the required coupling, thus providing the local fields throughout the composite as well as the global properties and effective nonlinear response. Two nondimensional parameters, in conjunction with actual composite micrographs, are used to characterize the clustering of fibers in the composite. Based on the predicted local fields, initial yield and damage envelopes are generated for various clustering parameters for a polymer matrix composite with both carbon and glass fibers. Nonlinear epoxy matrix behavior is also considered, with results in the form of effective nonlinear response curves, with varying fiber clustering and for two sets of nonlinear matrix parameters.

composite materials↗

The Impact of Trends in the Large Scale Atmospheric Circulation on Mediterranean Surface Turbulent Heat Fluxes

Interannual variations of latent heat fluxes (LHF) and sensible heat fluxes (SHF) over the Mediterranean for the boreal winter season (DJF) show positive trends during 1958-2011. Comparison of correlations between the heat fluxes and the intensity and location of the Azores High (AH), and the NAO and East Atlantic-West Russia (EAWR) teleconnections, along with analysis of composites of surface temperature, humidity and wind fields for different teleconnection states, demonstrates that variations of the AH are found to explain the heat flux changes more successfully than the NAO and the EAWR. Trends in sea level pressure and longitude of the Azores High during DJF show a strengthening, and an eastward shift. DJF Azores High pressure and longitude are shown to co-vary such that variability of the Azores High occurs along an axis defined by lower pressure and westward location at one extreme, and higher pressure and eastward location at the other extreme. The shift of the Azores High from predominance of the low/west state to the high/east state induces trends in Mediterranean Sea surface winds, temperature and moisture. These, combined with sea surface warming trends, produce trends in wintertime Mediterranean Sea sensible and latent heat fluxes.

heat flux↗

The Impact of Trends in the Large Scale Atmospheric Circulation on Mediterranean Surface Turbulent Heat Fluxes

Interannual variations of latent heat fluxes (LHF) and sensible heat fluxes (SHF) over the Mediterranean for the boreal winter season (DJF) show positive trends during 1958-2011. Using reanalysis and satellite-based products, the variability and trends in the heat fluxes are compared with variations in three atmospheric teleconnection patterns: the North Atlantic Oscillation (NAO), the pressure and position of the Azores High (AH), and the East Atlantic-West Russia teleconnection pattern (EAWR). Comparison of correlations between the heat fluxes and teleconnections, along with analysis of composites of surface temperature, humidity, and wind fields for different teleconnection states, demonstrates that the AH explains the heat flux changes more successfully than NAO and EAWR. Trends in pressure and longitude of the Azores High show a strengthening and an eastward shift. Variations of the Azores High occur along an axis defined by lower pressure and westward location at one extreme and higher pressure and eastward location at the other extreme. The shift of the AH from predominance of the low/west state to the high/east state induces trends in Mediterranean Sea surface winds, temperature, and moisture. These, combined with sea surface warming trends, produce trends in wintertime sensible and latent heat fluxes.

Latent heat↗

Analysis and Testing of a Composite Fuselage Shield for Open Rotor Engine Blade-Out Protection

The Federal Aviation Administration is working with the European Aviation Safety Agency to determine the certification base for proposed new engines that would not have a containment structure on large commercial aircraft. Equivalent safety to the current fleet is desired by the regulators, which means that loss of a single fan blade will not cause hazard to the Aircraft. The NASA Glenn Research Center and The Naval Air Warfare Center (NAWC), China Lake, collaborated with the FAA Aircraft Catastrophic Failure Prevention Program to design and test lightweight composite shields for protection of the aircraft passengers and critical systems from a released blade that could impact the fuselage. In the test, two composite blades were pyrotechnically released from a running engine, each impacting a composite shield with a different thickness. The thinner shield was penetrated by the blade and the thicker shield prevented penetration. This was consistent with pre-test predictions. This paper documents the live fire test from the full scale rig at NAWC China Lake and describes the damage to the shields as well as instrumentation results.

safety↗

Wide Field Infrared Survey Telescope (WFIRST) Observatory Overview

NASA's Wide Field Infrared Survey Telescope (WFIRST) is being designed to deliver unprecedented capability in dark energy and exoplanet science, and to host a technology demonstration coronagraph for exoplanet imaging and spectroscopy. The observatory design has matured since 2013; we present a comprehensive description of the observatory configuration as refined during the WFIRST Phase-A study. The observatory is based on an existing, repurposed 2.4 meter space telescope coupled with a 288 megapixel near-infrared (0.6 to 2 microns) HgCdTe focal plane array with multiple imaging and spectrographic modes. Together they deliver a 0.28 square degree field of view, which is approximately 100 times larger than the Hubble Space Telescope, and a sensitivity that enables rapid science surveys. In addition, the coronagraph technology demonstration will prove the feasibility of new techniques for exoplanet discovery, imaging, and spectral analysis. A composite truss structure meters both instruments to the telescope assembly, and the instruments and the spacecraft are flight serviceable. We present configuration changes since 2013 that improved interfaces, improved testability, and reduced technical risk. We provide an overview of our Integrated Modeling results, performed at an unprecedented level for a phase-A study, to illustrate performance margins with respect to static wavefront error, jitter, and thermal drift.

Casey, T.↗

Microstructure and Hardness of 57Ni –40Ti –3Hf (wt.%)

Ni-rich NiTiHf (57 wt.% Ni – 40 wt.% Ti – 3 wt.% Hf) is an intermetallic material that is superelastic, corrosion resistant and hardenable through relatively simple heat treatment procedures. The composition, microstructure and hardness of two separate lots of Ni-rich NiTiHf were investigated. The measured compositions for both lots were nominal, with total impurities in each of less than 0.01 wt%. The average grain sizes were 28.0µm and 26.4µm for the two lots. In its annealed condition (1,050°C × 48h/furnace cool to room temperature), the microstructure consisted of a B2 (cubic) NiTiHf parent phase with abundant Ni4Ti3 precipitates and a few TiC inclusions. The grain boundaries were decorated with HfO2 particles and metastable Ni3Ti2 precipitates that were cubic in structure. The average hardness varied from approximately 470HV to 490HV for the two lots. The hardened (annealed then 900°C × 2h/water quench to room temperature) microstructure consisted of a B2 NiTiHf parent phase with no precipitates, HfO2 decorating the grain boundaries and some TiC inclusions. The average hardness in this heat treatment condition was approximately 580HV for both lots. The aged (hardened then 400°C × 30min/water quench to room temperature) microstructure consisted of a B2 NiTiHf parent phase containing a high density of very fine Ni4Ti3 precipitate phase, HfO2 decorating the grain boundaries and some TiC inclusions. For each lot, the average hardness decreased slightly after aging as compared to the hardened heat treatment condition. This report is expected to serve as a reference for a forthcoming Materials Specification for the use of Ni-rich NiTiHf in flight hardware.

intermetallics, compositional analysis, Vickers ha↗

Developing Procedures to Implement Geometric Imperfections Beyond Right Circular Cylindrical Shells in Finite Element Method Models

Analysis of aerospace structures is frequently conducted using nominal dimensions and frequently assumes ideal conditions in loading, contact, constraints, et cetera. Off-nominal dimensions and nonideal conditions, however, are present in all structures. These are the result of widely ranging causes from coefficient of thermal expansion mismatches, manufacturing tooling anomalies, to assembly procedures that inadvertently alter the structure. Specifically, geometric imperfections can have potentially significant influence on the response of a structural test article observed in an experiment versus the response given by a numerical simulation. The Python Tool for Implementing Geometric Imperfections in Reduced Structures (Py_TIGIRS) was previously presented as a set of Python scripts to calculate and implement as-manufactured geometric midsurface and thickness imperfections into finite element method (FEM) shell models of nominally right circular cylinders. By taking advantage of the simple shape of a right circular cylinder, interpolations of the measured data points were able to be performed along directions that aligned to the cylindrical coordinate system axes of the entire structure. By taking advantage of the shell representation of the real structure as opposed to modeling using a continuum representation, the thickness variation was able to be implemented by shell section definitions instead of having to modify the position of multiple nodes in the thickness direction. Py_TIGIRS is a useful tool that established a procedural example on how to implement geometric imperfections in right circular cylindrical shell structures. Three new procedures, each expanded from concepts established in Py_TIGIRS, are proposed for various test-article designs and are intended to broaden the range of structures that can be modeled with measured geometric imperfections in the structural analysis community. Each test-article design introduces new challenges to successfully implement geometric imperfections into a FEM model. The first test-article design consists of a carbon fiber reinforced polymer square plate with a hat-shaped stiffener co-cured on one side. This test-article design was for a novel seven-point bend test that was also previously presented. Manufacturing and cure-cycle imperfections are observed using digital image correlation (DIC) techniques. As thermal expansion coefficient mismatches between the plate and stiffener materials were anticipated, a thermal analysis study with continuum shell and solid elements was conducted to capture the global shape observed prior to testing. The second test-article design is of a similar hat-stiffened plate configuration, but with a side length ratio near 3:1 with elongation in the stiffener direction. The test article was used to characterize the response to uniaxial compressive loading in the direction of the stiffener. Due to differing manufacturing steps, a thermal analysis like the one developed for the seven-point bend configuration was unable to mimic the observed geometric imperfections. Instead, a strategy based on applying deformations directly to the structure during analysis was developed for continuum shell and solid element representation of a stiffened panel.

Geometric imperfections↗

ICME: The Design of Fit-for-Purpose Materials

With the increased emphasis on reducing the cost and time to market of new materials, ICME (Integrated Computational Materials Engineering) has become a fast growing discipline within materials science and engineering. The vision of ICME is compelling in many respects, not only for the value added in reducing time to market for new products with advanced, tailored materials, but also for enhanced efficiency and performance of these materials. Although the challenges and barriers (both technical and cultural) are formidable, substantial cost, schedule, and technical benefits can result from broad development, implementation, and validation of ICME principles. ICME is an integrated approach to the design of products, and the materials that comprise them, by linking material and structural models at multiple time and length scales. NASA’s Transformational Tools and Technology (TTT) Project sponsored a study (performed by a team led by Pratt & Whitney) in 2016 to define the potential 25-year future state required for integrated multiscale modeling of materials and systems (e.g., load-bearing structures) to accelerate the pace and reduce the expense of innovation in future aerospace and aeronautical systems. This talk will briefly review ICME, the findings of the 2040 Vision study, and discuss NASA’s TTT 2040 implementation activities: with special emphasis on recent accomplishments. The 2040 study, NASA CR 2018- 219771, envisions the development of a cyber-physical-social ecosystem comprised of experimentally verified and validated computational models, tools, and techniques, along with the associated digital tapestry, that impacts the entire supply chain to enable cost-effective, rapid, and revolutionary design of fit-for-purpose materials, components, and systems by enabling the engineer to not only “design-with-the” material but also concurrently “design-the” material.

multiscale analysis↗

Development of Innovative Non-Concentrated Alloy (NCA) Fuel Cladding for Advanced Nuclear Reactors

As the nuclear energy sector advances toward next-generation reactors, the need for high-performance fuel cladding materials has become increasingly urgent. Traditional alloys like zirconium and stainless steel are reaching their performance limits under higher temperatures, more corrosive coolants, and extended irradiation. This report presents the development of a new class of fuel cladding materials based on Non-Concentrated Alloys (NCAs) ? multi-element systems designed to deliver enhanced mechanical strength, corrosion resistance, and radiation tolerance. Through a combination of computational modeling (Computer Coupling of Phase Diagrams and Thermochemistry: CALPHAD), simulation-guided alloy selection, and experimental fabrication via arc melting and spark plasma sintering (SPS), three strategic alloy design paths were explored: (1) FeCrAl-based NCAs, (2) refractory-lean neutron-efficient alloys, and (3) equimolar high-entropy compositions. Microstructural analysis confirmed the formation of stable body-centered cubic BCC_A2 phases, while mechanical testing demonstrated hardness values significantly exceeding those of conventional cladding materials. The results highlight the tunability of NCA systems and their potential for balancing strength and ductility ? a critical consideration for in-reactor performance. Looking forward, future work will focus on thermomechanical optimization, CALPHAD refinement, and benchmarking against industry standards to enable scalable deployment. This work not only advances the science of nuclear materials but also supports broader goals in nuclear safety, performance, and nuclear energy innovation.

36 - MATERIALS SCIENCE↗

Nonlinear probabilistic finite element models of laminated composite shells

A probabilistic finite element analysis procedure for laminated composite shells has been developed. A total Lagrangian finite element formulation, employing a degenerated 3-D laminated composite shell with the full Green-Lagrange strains and first-order shear deformable kinematics, forms the modeling foundation. The first-order second-moment technique for probabilistic finite element analysis of random fields is employed and results are presented in the form of mean and variance of the structural response. The effects of material nonlinearity are included through the use of a rate-independent anisotropic plasticity formulation with the macroscopic point of view. Both ply-level and micromechanics-level random variables can be selected, the latter by means of the Aboudi micromechanics model. A number of sample problems are solved to verify the accuracy of the procedures developed and to quantify the variability of certain material type/structure combinations. Experimental data is compared in many cases, and the Monte Carlo simulation method is used to check the probabilistic results. In general, the procedure is quite effective in modeling the mean and variance response of the linear and nonlinear behavior of laminated composite shells.

Engelstad, S. P.↗

Spectroscopic determination of the in-situ composition of epoxy matrices in glass fiber reinforced composites

Computerized infrared analysis is applied to the characterization of a glass-reinforced crosslinked polyester. The method of factor analysis determines the number of independent components which constitute the polymeric matrix. Subsequently, the spectra of those components are fitted by a least-squares criterion to spectra of the multicomponent matrix, or, if the glass spectrum is included as an additional component, to the spectra of composites. The least-squares coefficients yield the matrix composition in terms of the initial reactant composition and the extent of crosslinking.

Antoon, M. K.↗

Spectroscopic determination of the in-situ composition of epoxy matrices in glass-fiber-reinforced composites

Computerized infrared analysis is applied to the characterization of a glass-reinforced crosslinked polyester. The method of factor analysis determines the number of independent components which constitute the polymeric matrix. Subsequently, the spectra of those components are fitted by a least-squares criterion to spectra of the multicomponent matrix, or, if the glass spectrum is included as an additional component, to the spectra of composites. The least-squares coefficients yield the matrix composition in terms of the initial reactant composition and the extent of crosslinking.

Antoon, M. K.↗

Significance of large-scale circulation in magnetic storm characteristics with application to AE-C neutral composition data

Theoretical analysis of a magnetic storm in February 1974 leads to the following conclusions: (1) Wind-induced diffusion leads to depletion of O and He and enhancements of Ar at high latitudes. (2) The same process increases O and He and decreases Ar at low latitudes. (3) There is substantial agreement between theory and neutral composition data from the AE-C closed source neutral mass spectrometer; the low-latitude enhancements of O and He, in magnitude comparable to or even larger than those of N2 and Ar, are observed, which is characteristic for the circulation mechanism. (4) To achieve agreement with the composition measurements, a heat input rate of 1.7 ergs/sq cm s is required above 120 km. (5) Changes in the neutral composition associated with the annual variations have significant effects on the magnetic storm dynamics.

Mayr, H. G.↗

Analysis, design and elastic tailoring of composite rotor blades

The development of structural models for composite rotor blades is summarized. The models are intended for use in design analysis for the purpose of exploring the potential of elastic tailoring. The research was performed at the Center for Rotary Wing Aircraft Technology.

Rehfield, Lawrence W.↗

Statistical Energy Analysis (SEA) and Energy Finite Element Analysis (EFEA) Predictions for a Floor-Equipped Composite Cylinder

Comet Enflow is a commercially available, high frequency vibroacoustic analysis software founded on Energy Finite Element Analysis (EFEA) and Energy Boundary Element Analysis (EBEA). Energy Finite Element Analysis (EFEA) was validated on a floor-equipped composite cylinder by comparing EFEA vibroacoustic response predictions with Statistical Energy Analysis (SEA) and experimental results. Statistical Energy Analysis (SEA) predictions were made using the commercial software program VA One 2009 from ESI Group. The frequency region of interest for this study covers the one-third octave bands with center frequencies from 100 Hz to 4000 Hz.

Grosveld, Ferdinand W.↗