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At least 1,189 records · Page 66

Magnetocaloric pump

A vessel having inlet and outlet valves is disposed in a container with a fluid to be pumped which may be evolved from a liquid in the container below the vessel. A magnetocaloric substance is disposed in the vessel and causes fluid vapor in the vessel to expand and be expelled through the outlet valve. Vapor is drawn in through the inlet valve as the substance cools. The inlet valves may be one-way check valves or may be solenoid valves energized at appropriate times by timing circutis. A timer controlled heating element may also be disposed in the vessel to operate in conjunction with the magnetic field.

Brown, G. V.↗

Flow compensating pressure regulator

An apparatus for regulating pressure of treatment fluid during ophthalmic procedures is described. Flow sensing and pressure regulating diaphragms are used to modulate a flow control valve. The pressure regulating diaphragm is connected to the flow control valve to urge the valve to an open position due to pressure being applied to the diaphragm by bias means such as a spring. The flow sensing diaphragm is mechanically connected to the flow control valve and urges it to an opened position because of the differential pressure on the diaphragm generated by a flow of incoming treatment fluid through an orifice in the diaphragm. A bypass connection with a variable restriction is connected in parallel relationship to the orifice to provide for adjusting the sensitivity of the flow sensing diaphragm. A multiple lever linkage system is utilized between the center of the second diaphragm and the flow control valve to multiply the force applied to the valve by the other diaphragm and reverse the direction of the force.

Baehr, E. F.↗

Ultrasonic and optical evaluation of surgical implant materials and devices. A durability study of pericardial bioprostheses

Laser Doppler Anemometry (LDA) and accelerated fatigue testing were used in an attempt to assess the durability of two cardiac value bioprostheses. The LDA system was used to monitor the function of the cardiac valves over time. This was done through flow characterization in an aortic flow chamber, designed to closely simulate in vivo conditions, both in the near vicinity (sinuses of valsalva region) and also somewhat downstream (aortic region) from the values. The accelerated fatigue tester was operated by opening and closing the valves at a rate of 1300 R.P.M., about 18 x the normal rate. The results from the two test valves indicate a definite change in the flow characteristics downstream from the valve after certain accelerated test intervals. The high velocity cross-sectional flow area seems to increase over time in use, causing a decrease in the peak velocity. The tissue became more flaccid in certain areas, and tears were apparent at about 9.4 million cycles for the Ionescu-Shiley valve and at 24 million cycles for the Carpentier-Edwards valve. The use of Doppler ultrasound as a technique for monitoring the function of bioprostheses over time in vivo is also discussed.

Schuster, P. R.↗

Joule Thomson refrigerator

A bi-directional Joule Thomson refrigerator is described, which is of simple construction at the cold end of the refrigerator. Compressed gas flowing in either direction through the Joule Thomson expander valve and becoming liquid, is captured in a container in direct continuous contact with the heat load. The Joule Thomson valve is responsive to the temperature of the working fluid near the valve, to vary the flow resistance through the valve so as to maintain a generally constant flow mass between the time that the refrigerator is first turned on and the fluid is warm, and the time when the refrigerator is near its coldest temperature and the fluid is cold. The valve is operated by differences in thermal coefficients of expansion of materials to squeeze and release a small tube which acts as the expander valve.

Chung K Chan↗

Independent Orbiter Assessment (IOA): Analysis of the elevon subsystem

The results of the Independent Orbiter Assessment (IOA) of the Failure Modes and Effects Analysis (FMEA) and Critical Items List (CIL) are presented. The IOA approach features a top-down analysis of the hardware to determine failure modes, criticality, and potential critical items. To preserve independence, this analysis was accomplished without reliance upon the results contained within the NASA FMEA/CIL documentation. This report documents the independent analysis results for the Orbiter Elevon system hardware. The elevon actuators are located at the trailing edge of the wing surface. The proper function of the elevons is essential during the dynamic flight phases of ascent and entry. In the ascent phase of flight, the elevons are used for relieving high wing loads. For entry, the elevons are used to pitch and roll the vehicle. Specifically, the elevon system hardware comprises the following components: flow cutoff valve; switching valve; electro-hydraulic (EH) servoactuator; secondary delta pressure transducer; bypass valve; power valve; power valve check valve; primary actuator; primary delta pressure transducer; and primary actuator position transducer. Each level of hardware was evaluated and analyzed for possible failure modes and effects. Criticality was assigned based upon the severity of the effect for each failure mode. Of the 25 failure modes analyzed, 18 were determined to be PCIs.

Wilson, R. E.↗

Ultra-high temperature stability Joule-Thomson cooler with capability to accomodate pressure variations

A Joule-Thomson cryogenic refrigeration system capable of achieving high temperature stabilities in the presence of varying temperature, atmospheric pressure, and heat load is provided. The Joule-Thomson cryogenic refrigeration system includes a demand flow Joule-Thomson expansion valve disposed in a cryostat of the refrigeration system. The expansion valve has an adjustable orifice that controls the flow of compressed gas therethrough and induces cooling and partial liquefaction of the gas. A recuperative heat exchanger is disposed in the cryostat and coupled to the expansion valve. A thermostatically self-regulating mechanism is disposed in the cryostat and coupled to the J-T expansion valve. The thermostatically self-regulating mechanism automatically adjusts the cross sectional area of the adjustable valve orifice in response to environmental temperature changes and changes in power dissipated at a cold head. A temperature sensing and adjusting mechanism is coupled to a cold head for adjusting the temperature of the cold head in response to the change in heat flow in the cold head. The temperature sensing and adjusting mechanism comprises a temperature sensitive diode, a wound wire heater, and an electrical feedback control circuit coupling the diode to the heater. An absolute pressure relief valve is interposed between the output of the cryostat and an exhaust port for maintaining a constant exhaust temperature in the refrigerating system, independent of the changes in atmospheric pressure.

Bard, Steven↗

Proportional and scale change models to project failures of mechanical components with applications to space station

In this paper we develop the mathematical theory of proportional and scale change models to perform reliability analysis. The results obtained will be applied for the Reaction Control System (RCS) thruster valves on an orbiter. With the advent of extended EVA's associated with PROX OPS (ISSA & MIR), and docking, the loss of a thruster valve now takes on an expanded safety significance. Previous studies assume a homogeneous population of components with each component having the same failure rate. However, as various components experience different stresses and are exposed to different environments, their failure rates change with time. In this paper we model the reliability of a thruster valves by treating these valves as a censored repairable system. The model for each valve will take the form of a nonhomogeneous process with the intensity function that is either treated as a proportional hazard model, or a scale change random effects hazard model. Each component has an associated z, an independent realization of the random variable Z from a distribution G(z). This unobserved quantity z can be used to describe heterogeneity systematically. For various models methods for estimating the model parameters using censored data will be developed. Available field data (from previously flown flights) is from non-renewable systems. The estimated failure rate using such data will need to be modified for renewable systems such as thruster valve.

Taneja, Vidya S.↗

A New, Highly Improved Two-Cycle Engine

The figure presents a cross-sectional view of a supercharged, variable-compression, two-cycle, internal-combustion engine that offers significant advantages over prior such engines. The improvements are embodied in a combination of design changes that contribute synergistically to improvements in performance and economy. Although the combination of design changes and the principles underlying them are complex, one of the main effects of the changes on the overall engine design is reduced (relative to prior two-cycle designs) mechanical complexity, which translates directly to reduced manufacturing cost and increased reliability. Other benefits include increases in the efficiency of both scavenging and supercharging. The improvements retain the simplicity and other advantages of two-cycle engines while affording increases in volumetric efficiency and performance across a wide range of operating conditions that, heretofore have been accessible to four-cycle engines but not to conventionally scavenged two-cycle ones, thereby increasing the range of usefulness of the two-cycle engine into all areas now dominated by the four-cycle engine. The design changes and benefits are too numerous to describe here in detail, but it is possible to summarize the major improvements: Reciprocating Shuttle Inlet Valve The entire reciprocating shuttle inlet valve and its operating gear is constructed as a single member. The shuttle valve is actuated in a lost-motion arrangement in which, at the ends of its stroke, projections on the shuttle valve come to rest against abutments at the ends of grooves in a piston skirt. This shuttle-valve design obviates the customary complex valve mechanism, actuated from an engine crankshaft or camshaft, yet it is effective with every type of two-cycle engine, from small high-speed single cylinder model engines, to large low-speed multiple cylinder engines.

Wiesen, Bernard↗

Microfluidic Pumps Containing Teflon [Trademark] AF Diaphragms

Microfluidic pumps and valves based on pneumatically actuated diaphragms made of Teflon AF polymers are being developed for incorporation into laboratory-on-a-chip devices that must perform well over temperature ranges wider than those of prior diaphragm-based microfluidic pumps and valves. Other potential applications include implanted biomedical microfluidic devices, wherein the biocompatability of Teflon AF polymers would be highly advantageous. These pumps and valves have been demonstrated to function stably after cycling through temperatures from -125 to 120 C. These pumps and valves are intended to be successors to similar prior pumps and valves containing diaphragms made of polydimethylsiloxane (PDMS) [commonly known as silicone rubber]. The PDMS-containing valves ae designed to function stably only within the temperature range from 5 to 80 C. Undesirably, PDMS membranes are somwehat porous and retain water. PDMS is especially unsuitable for use at temperatures below 0 C because the formation of ice crystals increases porosity and introduces microshear.

Willis, Peter↗

Periodically Discharging, Gas-Coalescing Filter

A proposed device would remove bubbles of gas from a stream of liquid (typically water), accumulate the gas, and periodically release the gas, in bulk, back into the stream. The device is intended for use in a flow system (1) in which there is a requirement to supply bubble-free water to a downstream subsystem and (2) that includes a sensor and valves, just upstream of the subsystem, for sensing bubbles and diverting the flow from the subsystem until the water stream is again free of bubbles. By coalescing the gas bubbles and then periodically releasing the accumulated gas, the proposed device would not contribute to net removal of gas from the liquid stream; nevertheless, it would afford an advantage by reducing the frequency with which the diverter valves would have to be activated. The device (see figure) would include an upper and a lower porous membrane made of a hydrophilic material. Both membranes would cover openings in a tube leading to an outlet. These membranes would allow water, but not gas bubbles, to pass through to the interior of the tube. Inside the tube, between the two membranes, there would be a flow restrictor that would play a role described below. Below both membranes there would be a relief valve. Water, possibly containing bubbles, would enter from the top and would pass through either the lower membrane or both membranes, depending how much gas had been accumulated thus far. When the volume of accumulated gas was sufficient to push the top surface of the liquid below the lower porous membrane, water could no longer flow through either membrane toward the outlet. This blockage would cause an increase in back pressure that would cause the relief valve to open. The opening of the relief valve would allow both the water and the bulk-accumulated gas to pass through to the outlet. Once the gas had been pushed out, water would once again flow through both membranes at a much lower pressure drop. The flow restrictor would maintain enough pressure drop to keep the relief valve open until gas had been cleared from both hydrophilic membranes.

Carter, Donald Layne↗

System and method for damping vibration in a drill string using a magnetorheological damper

A system for damping vibration in a drill string can include a magnetorheological fluid valve assembly having a supply of a magnetorheological fluid. A remanent magnetic field is induced in the valve during operation that can be used to provide the magnetic field for operating the valve so as to eliminate the need to energize the coils except temporarily when changing the amount of damping required. The current to be supplied to the coil for inducing a desired magnetic field in the valve is determined based on the limiting hysteresis curve of the valve and the history of the magnetization of the value using a binary search methodology. The history of the magnetization of the valve is expressed as a series of sets of current and it resulting magnetization at which the current experienced a reversal compared to prior values of the current.

42 ENGINEERING↗

An Experimental Investigation of Fuel Staging In A Model Gas Turbine Combustor

Modern gas turbine engines are typically operated in a lean-premixed configuration in order to meet emissions requirements. Lean operation makes gas turbines more susceptible to combustion instability, which can cause catastrophic hardware failure if left unchecked. The spatially uneven distribution of fuel in a gas turbine combustor, known as fuel staging, is an effective way of suppressing instabilities. This dissertation examines the effect of both steady-state and transient fuel-staging in a model gas turbine combustor. First, the steady-state effect of fuel staging on nominally unstable operating conditions is examined. At 200 degrees Celsius and a bulk flow velocity of 26 m/s, the combustor undergoes self-excited instabilities when the equivalence ratio is between φ = 0.70 and φ = 0.74 when all nozzles are fueled equally. These instabilities are suppressed when the center nozzle equivalence ratio is increased to φ Staging = 0.85 and the outer nozzle equivalence ratio maintained at φ = 0.70 or when the global equivalence ratio is maintained at φ = 0.70 by increasing the center nozzle equivalence ratio to φ Staging = 0.74 and decreasing the outer nozzle equivalence ratio to φ Staging = 0.69. The staged p' RMS amplitudes are found to decrease with increasing equivalence ratio and the damping rates found to increase with increasing equivalence ratio. Next, axisymmetric fuel staging transients are conducted valve opening/closing timescales of 1, 16, 58, 4,000, and 10,000 ms, and equivalence ratios of φ staging = 0.75, 0.80, 0.85. It should be noted that these valve opening/closing timescales, referred to as τ Transient , differ from the actual fuel convection timescale that are summarized in Table 5.2. It is found that the combustor pressure fluctuation at the end of the transient strongly depends on staging equivalence ratio but not on τ Transient . Increasing the staging equivalence ratio decreased the staged- stable combustor pressure amplitude, similarly to the steady-state results. The staged-stable damping rate trends are insensitive to to τ Transient and increased with increasing staging equivalence ratio. The timescale of the transition, τ, is found to be sensitive to both τ Transient and the staging equivalence ratio. For a Modern gas turbine engines are typically operated in a lean-premixed configuration in order to meet emissions requirements. Lean operation makes gas turbines more susceptible to combustion instability, which can cause catastrophic hardware failure if left unchecked. The spatially uneven distribution of fuel in a gas turbine combustor, known as fuel staging, is an effective way of suppressing instabilities. This dissertation examines the effect of both steady-state and transient fuel-staging in a model gas turbine combustor. First, the steady-state effect of fuel staging on nominally unstable operating conditions is examined. At 200 degrees Celsius and a bulk flow velocity of 26 m/s, the combustor undergoes self-excited instabilities when the equivalence ratio is between φ = 0.70 and φ = 0.74 when all nozzles are fueled equally. These instabilities are suppressed when the center nozzle equivalence ratio is increased to φ Staging = 0.85 and the outer nozzle equivalence ratio maintained at φ = 0.70 or when the global equivalence ratio is maintained at φ = 0.70 by increasing the center nozzle equivalence ratio to φ Staging = 0.74 and decreasing the outer nozzle equivalence ratio to φ Staging = 0.69. The staged p' RMS amplitudes are found to decrease with increasing equivalence ratio and the damping rates found to increase with increasing equivalence ratio. Next, axisymmetric fuel staging transients are conducted valve opening/closing timescales of 1, 16, 58, 4,000, and 10,000 ms, and equivalence ratios of φ staging = 0.75, 0.80, 0.85. It should be noted that these valve opening/closing timescales, referred to as τ Transient , differ from the actual fuel convection timescale that are summarized in Table 5.2. It is found that the combustor pressure fluctuation at the end of the transient strongly depends on staging equivalence ratio but not on τ Transient . Increasing the staging equivalence ratio decreased the staged-stable combustor pressure amplitude, similarly to the steady-state results. The staged-stable damping rate trends are insensitive to to τ Transient and increased with increasing staging equivalence ratio. The timescale of the transition, τ, is found to be sensitive to both τ Transient and the staging equivalence ratio. For a Modern gas turbine engines are typically operated in a lean-premixed configuration in order to meet emissions requirements. Lean operation makes gas turbines more susceptible to combustion instability, which can cause catastrophic hardware failure if left unchecked. The spatially uneven distribution of fuel in a gas turbine combustor, known as fuel staging, is an effective way of suppressing instabilities. This dissertation examines the effect of both steady-state and transient fuel-staging in a model gas turbine combustor. First, the steady-state effect of fuel staging on nominally unstable operating conditions is examined. At 200 degrees Celsius and a bulk flow velocity of 26 m/s, the combustor undergoes self-excited instabilities when the equivalence ratio is between φ = 0.70 and φ = 0.74 when all nozzles are fueled equally. These instabilities are suppressed when the center nozzle equivalence ratio is increased to φ Staging = 0.85 and the outer nozzle equivalence ratio maintained at φ = 0.70 or when the global equivalence ratio is maintained at φ = 0.70 by increasing the center nozzle equivalence ratio to φ Staging = 0.74 and decreasing the outer nozzle equivalence ratio to φ Staging = 0.69. The staged p' RMS amplitudes are found to decrease with increasing equivalence ratio and the damping rates found to increase with increasing equivalence ratio. Next, axisymmetric fuel staging transients are conducted valve opening/closing timescales of 1, 16, 58, 4,000, and 10,000 ms, and equivalence ratios of φ staging = 0.75, 0.80, 0.85. It should be noted that these valve opening/closing timescales, referred to as τ Transient , differ from the actual fuel convection timescale that are summarized in Table 5.2. It is found that the combustor pressure fluctuation at the end of the transient strongly depends on staging equivalence ratio but not on τ Transient . Increasing the staging equivalence ratio decreased the staged- stable combustor pressure amplitude, similarly to the steady-state results. The staged-stable damping rate trends are insensitive to to τT Transient and increased with increasing staging equivalence ratio. The timescale of the transition, τ, is found to be sensitive to both τ Transient and the staging equivalence ratio. For a given τ Transient , the decay timescale decreased with increasing staging equivalence ratio. For 1, 16, and 58 ms transients, τ does not depend on τ Transient , though it does strongly depend on direction, where instability onset cases have longer and more variable τ than instability decay cases. The same dependence of τ on direction is seen for the 4,000 and 10,000 ms transients. However, unlike the short duration transients, τ does depend on τ Transient as would be expected. Phase space reconstruction shows the instability is a harmonic limit cycle with a single frequency. The instantaneous phase images shows the center region of the combustor goes out-of-phase first followed by the rest of the combustor. Finally, asymmetric fuel staging tests are conducted. It is found that non-axisymmetric staging can be as effective as axisymmetric staging, although small hardware variations between nozzles can affect the the minimum staging equivalence ratio that consistently suppresses the instability. These changes in the bifurcation equivalence ratio can make staging configurations appear less effective; however, both axisymmetric and non-axisymmetric staging configurations exhibit similar staged-stable p' RMS , damping rates, and instability transition times for equivalence ratios greater than the bifurcation equivalence ratio. Instantaneous phase images show similar instantaneous phase relationship structures in the staged nozzle (center or outer), suggesting that the instability suppression mechanism is similar in each case. This result is surprising given that the time-averaged flame shapes are very different between axisymmetric and non-axisymmetric staging configurations. The similar effectiveness of axisymmetric and non-axisymmetric staging in this geometry is attributed to the fact that the instability mode is a nominally axisymmetric plane wave. It is hypothesized that non-axisymmetric staging configurations will likely be more effective than axisymmetric staging configurations when the instability mode shape is asymmetric (such as a circumferential wave).

Culler, Wyatt↗

Intake runner for gaseous fuel engine, system, and method

A gaseous fuel engine system includes a hydrogen fuel supply, an engine housing having an intake port extending to a cylinder, and an intake runner. The intake runner includes a valve mount attached to a conduit and having a valve mounting face, and a gaseous fuel admission valve is mounted upon the valve mounting face. A hydrogen fuel passage extends from the valve mount through the conduit and is oriented angularly to at least one of a clamping face of the intake runner or the valve mounting face. Related apparatus and methodology is also disclosed.

Singh, Jaswinder↗

Materials-Enabled High-Efficiency (MEHE) Heavy-Duty Diesel Engines

The purpose of this Cooperative Research and Development Agreement (CRADA) between UTBattelle, Inc. and Caterpillar, Inc. was to improve diesel engine efficiency by incorporating advanced materials to enable higher combustion pressures and temperatures necessary for improved combustion. The project scope also included novel materials for use in advanced components and designs associated with waste-heat recovery and other concepts for improved thermal efficiency. Caterpillar initially provided ORNL with a 2004 Tier 2 C15 ACERT diesel engine (designed for on-highway use) and two 600 hp motoring dynamometers. The first year of the CRADA effort was focused on establishing a heavy-duty experimental engine research cell. First year activities included procuring, installing and commissioning the cell infrastructure. Infrastructure components consisted of intake air handling system, water tower, exhaust handling system, and cell air conditioning. Other necessary infrastructure items included the fuel delivery system and bottled gas handling to support the analytical instrumentation. The second year of the CRADA focused on commissioning the dynamometer system to enable engine experimentation. In addition to the requirements associated with the dynamometer controller, the electrical system needed a power factor correction system to maintain continuity with the electrical grid. During the second year the engine was instrumented and baseline operated to confirm performance and commission the dynamometer. The engine performance was mapped and modeled according to requirements provided by Caterpillar. This activity was further supported by a Work-for-Others project from Caterpillar to evaluate a proprietary modeling system. A second Work-for-Others activity was performed to evaluate a novel turbocharger design. This project was highly successful and may lead to new turbocharger designs for Caterpillar heavy-duty diesel engines. During the third (and final) year of the CRADA, a novel valve material was evaluated to assess high temperature performance and durability. A series of prototype valves, composed of a unique nickel-alloy was placed in the engine head. The engine was aggressively operated using a transient test cycle for 200 hours. The valve recession was periodically measured to determine valve performance. Upon completion of the test the valves were removed and returned to Caterpillar for additional assessment. Industrial in-kind support was available throughout the project period. Review of the status and research results were carried out on a regular basis (meetings and telecons) which included direction for future work activities. A significant portion of the industrial support was in the form of information exchange and technical consultation.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

A Testbed for Implementing Prognostic Methodologies on Cryogenic Propellant Loading Systems

Prognostics technologies determine the health state of a system and predict its remaining useful life. With this information, operators are able to make maintenance-related decisions, thus effectively streamlining operational and mission-level activities. Experimentation on testbeds representative of critical systems is very useful for the maturation of prognostics technology; precise emulation of actual fault conditions on such a testbed further validates these technologies. In this paper we present the development of a pneumatic valve testbed, initial experimental results and progress towards the maturation and validation of component-level prognostic methods in the context of cryogenic refueling operations. The pneumatic valve testbed allows for the injection of time-varying leaks with specified damage progression profiles in order to emulate common valve faults. The pneumatic valve testbed also contains a battery used to power some pneumatic components, enabling the study of the effects of battery degradation on the operation of the valves.

Prognositcs↗

Circumvention of safety related equipment at nuclear fuel services, Inc. - 14570

On June 17, 2014, at Nuclear Fuel Services, Inc. (NFS), an employee was observed improperly operating two (2) spring return (i.e., spring closed) valves identified as Safety Related Equipment (SRE). These valves were also identified as Items Relied on for Safety (IROFS). The valves were important for both Nuclear Criticality Safety (NCS) and Chemical Safety purposes. The valves were observed to be 'propped' in the open position, thereby circumventing the intended safety function of the valves. The event was reported to the NRC Operations Center on June 18, 2014 (Event no. 50208); and, NFS' investigation concluded that the cause (of the event) was due to a willful act by a Nuclear Process Operator. In addition, when reviewing the event for NRC reportability, there was an organizational focus on NCS accident sequences with limited consideration of other aspects of the Integrated Safety Analysis (ISA). In other words, when determining reportability, the performance requirements for NCS accident sequences were reviewed and determined to be satisfied; however, the chemical safety accident sequences had not been considered during this review. The initial event and the reportability issues were entered into NFS' Corrective Action Program (CAP) and investigated. The investigation also included human performance and safety culture implications. This paper summarizes the circumstances surrounding the event and discusses the lessons learned as a result of the event investigation and review. (authors)

42 ENGINEERING↗

Low‐Volume Cores for Fabrication of Compact, Versatile, and Intelligent Soft Systems

Abstract This study introduces the low‐volume core (LVC) fabrication method, which enables the monolithic molding of compact, complex, versatile, and intelligent soft robotic systems. This method uses thin and flexible thermoplastic sheets to mold internal chambers in soft fluidic actuators, valves, and circuits. The LVC fabrication method creates low‐volume networks in soft actuators (LV‐net actuators) that can be made with compact and complex geometries, enabling both low actuation volume input and multi‐degree‐of‐freedom actuators. LVC fabrication can also be used for compact, completely soft, and monolithic logic components (valves with low‐volume core, also called as LV valves) to provide directional resistance as well as a switching mechanism that enables fluidic logic in soft systems. The compatibility of the fabrication methods for both soft actuators and valves facilitates the creation of compact, integrated, and versatile soft robotic systems with embodied intelligence. This study introduces two examples of such intelligent soft robotic systems that integrate both LV‐net actuators and LV valves to demonstrate capability for complex system fabrication.

Yu, Qifan↗

High-bandwidth Modulation of H2/Syngas Fuel to Control Combustion Dynamics in Micro-Mixing Lean Premix Systems

The goal of this program was to develop and demonstrate fuel injection technologies that will facilitate the development of cost-effective turbine engines for Integrated Gasification Combined Cycle (IGCC) power plants, while improving efficiency and reducing emissions. The program involved developing a next-generation multi-point injector with enhanced stability performance for lean premix turbine systems that burn hydrogen (H2) or synthesis gas (syngas) fuels. A previously developed injector that demonstrated superior emissions performance was improved to enhance static flame stability through zone staging and pilot sheltering. In addition, piezo valve technology was implemented to investigate the potential for enhanced dynamic stability through high-bandwidth modulation of the fuel supply. Prototype injector and valve hardware were tested in an atmospheric combustion facility. The program was successful in meeting its objectives. Specifically, the following was accomplished: Demonstrated improvement of lean operability of the Parker multi-point injector through staging of fuel flow and primary zone sheltering; Developed a piezo valve capable of proportional and high-bandwidth modulation of gaseous fuel flow at frequencies as high as 500 Hz; The valve was shown to be capable of effecting changes to flame dynamics, heat release, and acoustic signature of an atmospheric combustor. The latter achievement indicates the viability of the Parker piezo valve technology for use in future adaptively controlled systems for the mitigation of combustion instabilities, particularly for attenuating combustion dynamics under ultra-lean conditions.

08 HYDROGEN↗