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At least 1,189 records · Page 66

Effects of environmental variables on the crack initiation stages of corrosion fatigue of high strength aluminum alloys

Fatigue initiation in six aluminum alloys used in the aircraft industry was investigated. Cyclic loading superimposed on a constant stress was alternated with atmospheric corrosion. Tests made at different stress levels revealed that a residual stress as low as 39% of the yield strength caused stress corrosion cracking in some of the alloys. An atmospheric corrosion rate meter developed to measure the corrosivity of the atmosphere is described. An easily duplicated hole in the square test specimen with a self-induced residual stress was developed.

Poteat, L. E.↗

A porous flow model for the geometrical form of volcanoes - Critical comments

A critical evaluation is presented of the assumptions on which the mathematical model for the geometrical form of a volcano arising from the flow of magma in a porous medium of Lacey et al. (1981) is based. The lack of evidence for an equipotential surface or its equivalent in volcanoes prior to eruption is pointed out, and the preference of volcanic eruptions for low ground is attributed to the local stress field produced by topographic loading rather than a rising magma table. Other difficulties with the model involve the neglect of the surface flow of lava under gravity away from the vent, and the use of the Dupuit approximation for unconfined flow and the assumption of essentially horizontal magma flow. Comparisons of model predictions with the shapes of actual volcanoes reveal the model not to fit lava shield volcanoes, for which the cone represents the solidification of small lava flows, and to provide a poor fit to composite central volcanoes.

Wadge, G.↗

Schiaparelli Basin, Mars - Morphology, Tectonics and infilling history

Schiaparelli Basin (an elliptical basin 460 x 400 km in diameter) is the best preserved large impact structure on Mars. Multiple periods of basin infilling by lava and eolian material can be recognized. Numerous ridges within the basin show a strong northwest-southeast orientation, consistent with a regional stress field induced by the loading of the lithosphere by Tharsis. Ridge location is, however, apparently dominated by a buried peak ring. Earth-based radar measurements of Schiaparelli indicate that the ejecta deposits are best preserved on topographic highs southeast of the basin, while eolian materials have preferentially accumulated in the lower (western) side of the basin. Lyot (215 km diameter) is believed to be a good analogue to the pre-infilled Schiaparelli, and indicates that Schiaparelli probably had an initially hummocky floor topography and both ballistic and ground-flow ejecta deposits.

Mouginis-Mark, P. J.↗

Orientation and origin of ridges in the Lunae Palus - Coprates region of Mars

By analogy with lunar mare ridges and from morphologic evidence, such as the smooth slopes of arches, the wrinkle ridges of the Tharsis region of Mars are interpreted to primarily result from compressional folding of the volcanic plains. Comparison of ridge orientations in the Lunae Palus and Coprates quadrangles to a Tharsis center indicates that more than 60% of the total length of ridges is orthogonal to a normal from this center. Graben trends in surrounding terrain indicate that nonorthogonal ridges are not significantly affected by regional scale structures. Comparison of orthogonal and nonorthogonal ridge frequencies suggests that loading due to the Tharsis plateau produced compressional features as far as 4000 km from the center of the load, and that additional compressional stress sources are needed to account for ridge systems at greater distances from the Tharsis plateau.

Maxwell, T. A.↗

The effect of thickness on fatigue crack propagation in 7475-T731 aluminum alloy sheet

Tests were conducted on three thicknesses of 7475-T731 aluminum alloy sheet to investigate the effect of thickness on fatigue crack propagation under constant amplitude loading conditions and on retardation following a single peak overload. Constant amplitude loading tests were performed at stress ratios of 0.05 and 0.75 to obtain data for conditions with crack closure and without crack closure, respectively. At both stress ratios a thickness effect was clearly evident, with thicker specimens exhibiting higher growth rates in the transition from plane strain to plane stress region. The effect of thickness for a stress ratio of 0.05 corresponded well with the fracturing mode transitions observed on the specimens. A model based on the strain energy release rate which accounted for the fracture mode transition was found to correlate the thickness effects well. The specimens tested at the stress ratio of 0.75 did not make the transition from tensile mode to shear mode, indicating that another mechanism besides crack closure or fracture mode transition was active.

Daiuto, R. A.↗

Advanced Strain-Isolation-Pad Material with Bonded Fibrous Construction

The feasibility of utilizing air lay and liquid lay felt deposition techniques to fabricate strain isolation pad (SIP) materials for the Space Shuttle Orbiter was demonstrated. These materials were developed as candidate replacements for the present needled felt SIP used between the ceramic tiles and the aluminum skin on the undersurface of the Orbiter. The SIP materials that were developed consisted of high temperature aramid fibers deposited by controlled fluid (air or liquid) carriers to form low density unbonded felts. The deposited felts were then bonded at the fiber intersections with a small amount of high temperature polyimide resin. This type of bonded felt construction can potentially eliminate two of the problems associated with the present SIP, viz., transmittal of localized stresses into the tiles and load history dependent mechanical response. However, further work is needed to achieve adequate through thickness tensile strength in the bonded felts.

Seibold, R. W.↗

Constitutive Equations of Aging in Polymers

Theoretical paper presents solutions of equations that describe polymeric aging. Solutions apply under such loading conditions as constant strain (stress relaxation), constant strain rate, and stress relaxation with sudden change of cross-link density. Theoretical models form framework for predicting chemomechanical aging behavior of elastomers and polymers.

Peng, S. T. J.↗

Accelerated viscoelastic characterization of T300-5208 graphite-epoxy laminates

A viscoelastic response scheme for the accelerated characterization of polymer-based composite laminates in applied to T300/5208 graphite/epoxy. The response of uni-directional specimens is modeled. The transient component of the viscoelastic creep compliance is assumed to follow a power law approximation. A recursive relationship is developed, based upon the Schapery single-integral equation, which allows approximation of a continuous time-varying uniaxial load using discrete steps in stress. The viscoelastic response of T300/5208 to transverse normal and shear stresses is determined unsing 90 deg and 10 deg off-axis tensile specimens. In each case the seven viscoelastic material parameters required in the analysis are determined experimentally using short-term creep and creep recovery tests. It is shown that an accurate measure of the power law exponent is crucial for accurate long-term prediction. A short term test cycle selection procedure is proposed, which should provide useful guidelines for the evaluation of other viscoelastic materials.

Tuttle, M. E.↗

An elastic strip with multiple cracks and applications to tapered specimens

In this paper an infinite elastic strip containing arbitrarily oriented cracks and subjected to uniform tension and a pair of concentrated forces is formulated in terms of a system of singular integral equations. Even though the technique is sufficiently general to solve new multiple crack problem, with the objective of applying the results to tapered specimens, only a certain symmetric crack geometry and loading conditions are considered. The stress intensity factors are calculated for edge cracks in the strip under uniform tension and for a 'compact' and a 'slender' tapered specimen (the latter simulating the double cantilever beam) under concentrated forces or crack surface wedge forces.

Liu, X.-H.↗

Nonlinear finite element models of laminated plates and shells

In this expository paper a first-order shear deformation laminate theory that accounts for the von Karman strains is described and its finite element model is developed. The element also accounts for Hill's elastic-perfectly plastic material model. Sample applications of the present element to linear and nonlinear bending of laminated plates and shells are presented. Numerical results showing the effects of boundary conditions, lamination scheme, and loading on the deflections and stresses are also presented. It is found that the effect of shear deformation and boundary conditions on deflections are significant.

Redddy, J. N.↗

Data requirements to model creep in 9Cr-1Mo-V steel

Models for creep behavior are helpful in predicting response of components experiencing stress redistributions due to cyclic loads, and often the analyst would like information that correlates strain rate with history assuming simple hardening rules such as those based on time or strain. On the one hand, much progress has been made in the development of unified constitutive equations that include both hardening and softening through the introduction of state variables whose evolutions are history dependent. Although it is difficult to estimate specific data requirements for general application, there are several simple measurements that can be made in the course of creep testing and results reported in data bases. The issue is whether or not such data could be helpful in developing unified equations, and, if so, how should such data be reported. Data produced on a martensitic 9Cr-1Mo-V-Nb steel were examined with these issues in mind.

Swindeman, R. W.↗

Corrosion fatigue crack propagation in metals

This review assesses fracture mechanics data and mechanistic models for corrosion fatigue crack propagation in structural alloys exposed to ambient temperature gases and electrolytes. Extensive stress intensity-crack growth rate data exist for ferrous, aluminum and nickel based alloys in a variety of environments. Interactive variables (viz., stress intensity range, mean stress, alloy composition and microstructure, loading frequency, temperature, gas pressure and electrode potential) strongly affect crack growth kinetics and complicate fatigue control. Mechanistic models to predict crack growth rates were formulated by coupling crack tip mechanics with occluded crack chemistry, and from both the hydrogen embrittlement and anodic dissolution/film rupture perspectives. Research is required to better define: (1) environmental effects near threshold and on crack closure; (2) damage tolerant life prediction codes and the validity of similitude; (3) the behavior of microcrack; (4) probes and improved models of crack tip damage; and (5) the cracking performance of advanced alloys and composites.

Gangloff, Richard P.↗

Fatigue analysis of mini-mast space truss

The functional, structural adequacy of a 20 meter long generic space truss (Mini-Mast), subjected to fatigue loading, was examined with respect to the failure modes which are most likely to occur during services. The space truss is made of thin-walled tubes having unidirectional, zero degree layups of Celanese G50 graphite fibers/Narmco 5217 epoxy composites. The approach used to investigate the most probable failure mode of the truss under fatigue loading is to determine the stress level, including the types of stress, in the member first, then followed by failure mode analysis based on the stress level just determined. To begin, an approximate beam-parameter truss (BPT) model is analyzed first, followed by a detailed analysis of the truss using a finite element model (FEM) run with NASTRAN code. The response results of the BPT model are used to compare FEM results and to check any major deviation of trend derived from the FEM. The purpose of the work was to search available fatigue data of the tube material, to conduct approximate dynamical stress analysis of the BPT model, to run detailed dynamical stress analysis of the FEM model using NASTRAN code, and to predict the fatigue life of the truss member based on limited fatigue data.

Hwang, Shoi Y.↗

The yield and post-yield behavior of high-density polyethylene

An experimental and analytical evaluation was made of the yield and post-yield behavior of high-density polyethylene, a semi-crystalline thermoplastic. Polyethylene was selected for study because it is very inexpensive and readily available in the form of thin-walled tubes. Thin-walled tubular specimens were subjected to axial loads and internal pressures, such that the specimens were subjected to a known biaxial loading. A constant octahederal shear stress rate was imposed during all tests. The measured yield and post-yield behavior was compared with predictions based on both isotropic and anisotropic models. Of particular interest was whether inelastic behavior was sensitive to the hydrostatic stress level. The major achievements and conclusions reached are discussed.

Semeliss, M. A.↗

A comparison of single-cycle versus multiple-cycle proof testing strategies

An evaluation of single-cycle and multiple-cycle proof testing (MCPT) strategies for SSME components is described. Data for initial sizes and shapes of actual SSME hardware defects are analyzed statistically. Closed-form estimates of the J-integral for surface flaws are derived with a modified reference stress method. The results of load- and displacement-controlled stable crack growth tests on thin IN-718 plates with deep surface flaws are summarized. A J-resistance curve for the surface-cracked configuration is developed and compared with data from thick compact tension specimens. The potential for further crack growth during large unload/reload cycles is discussed, highlighting conflicting data in the literature. A simple model for ductile crack growth during MCPT based on the J-resistance curve is used to study the potential effects of key variables. The projected changes in the crack size distribution during MCPT depend on the interactions between several key parameters, including the number of proof cycles, the nature of the resistance curve, the initial crack size distribution, the component boundary conditions (load vs. displacement control), and the magnitude of the applied load or displacement. The relative advantages of single-cycle and multiple-cycle proof testing appear to be specific, therefore, to individual component geometry, material, and loading.

Hudak, S. J., Jr.↗

Improved Computation of Dynamic Stresses

Method combining modified computational procedure with preprocessing and postprocessing program yields additional data and reduces time and cost of using DYNRE1 module of STARDYNE computer program to compute distributions of stresses in machinery under dynamic loads.

Ghosh, Tarun K.↗

Analysis of matrix cracking and local delamination in (0/theta/-theta)sub s graphite epoxy laminates under tension load

Several 3D finite element analyses of (0/theta/-theta)sub s graphite epoxy laminates, where theta=15, 20, 25, 30, and 45 deg, subjected to axial tension load were performed. The interlaminar stresses in the theta/-theta interface were calculated with and without a matrix crack in the central -theta plies. The interlaminar normal stress changes from a small compressive stress when no matrix crack is present to a high tensile stress at the intersection of the matrix crack and free edge. The analysis of local delamination from the -theta matrix crack indicates a high strain energy release rate and a localized mode I component near the free edge, within one ply distance from the matrix crack. In order to examine the stress state causing the matrix cracking the maximum principal normal stress in a plane perpendicular to the fiber direction in the -theta ply was calculated in an uncracked laminate. The corresponding shear stress parallel to the fiber was also calculated. The principal normal stress at the laminate edge increases through the ply thickness and reached a very high tensile value at the theta/-theta interface indicating that the crack in the -theta ply may initiate at the theta/-theta interface. Crack profiles on the laminate edge in the -theta ply were constructed from the principal stress directions. The cracks were found to be more curved for layups with smaller theta angles, which is consistent with experimental observations in the literature.

Salpekar, S. A.↗

Monitoring dynamic loads on wind tunnel force balances

Two devices have been developed at NASA Langley to monitor the dynamic loads incurred during wind-tunnel testing. The Balance Dynamic Display Unit (BDDU), displays and monitors the combined static and dynamic forces and moments in the orthogonal axes. The Balance Critical Point Analyzer scales and sums each normalized signal from the BDDU to obtain combined dynamic and static signals that represent the dynamic loads at predefined high-stress points. The display of each instrument is a multiplex of six analog signals in a way that each channel is displayed sequentially as one-sixth of the horizontal axis on a single oscilloscope trace. Thus this display format permits the operator to quickly and easily monitor the combined static and dynamic level of up to six channels at the same time.

Ferris, Alice T.↗