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At least 1,189 records · Page 66

Mechanical properties of Al/ω-Al-Cu-Fe composites synthesized by the SPS technique

Highlights: • For the first time, Al/ω-Al-Cu-Fe composites are produced by Spark Plasma Sintering. • Cu diffusion in Al matrix leads to precipitation of θ′-Al{sub 2}Cu. • The σ{sub 0.2%} drop at around 523 K is due to coarsening of θ′-Al{sub 2}Cu precipitates. • At high temperature, load transfer is the main strengthening mechanism. • At low temperature, SPS Al/ω composites have higher σ{sub 0.2%} than HIP Al/ω composites. - Abstract: Al/40 vol%ω-Al-Cu-Fe composites were produced from Al powder and i-Al-Cu-Fe quasi-crystalline particles using spark plasma sintering (SPS) technique. The mechanical properties of the composite were evaluated over the temperature range 293 K–823 K by performing compression tests at constant strain rate. The temperature dependence of the σ{sub 0,2%} yield stress gives evidence of two temperature regimes with a transition in the range 473 K–523 K. The decrease of σ{sub 0,2%} with increasing temperature, more pronounced in the low temperature regime, indicates that the two temperature regimes correspond to two different thermally activated deformation mechanisms. Based on microstructural analyses of the Al matrix, where plastic deformation takes place, the different strengthening contributions are discussed and the results are finally compared to those obtained for composites produced by hot isostatic pressing (HIP), for which the σ{sub 0,2%} temperature dependence is similar. In the low temperature regime, the σ{sub 0.2%} stress of the SPS composites is higher than that of the HIP composites. In this temperature regime, the stress difference is mainly ascribed to the different reinforcement phases present in the Al matrix. In the high temperature regime, the temperature dependence of σ{sub 0.2%} is comparable for the two composites whatever the processing route: load transfer is thus the main strengthening mechanism, which is similar for the two Al/ω-Al-Cu-Fe composites, the temperature dependence being ascribed to cross slip and climb processes.

36 MATERIALS SCIENCE↗

Influence of fabrication on microstructure and heat affected zone width in weldments of nuclear reactor pressure vessel steel

Advanced manufacturing routes such as electron beam welding and powder metallurgy with hot isostatic pressing are increasingly used across energy and aerospace industries, where the reliable prediction of weld behavior and heat affected zone (HAZ) evolution is critical. This study examines how fabrication routes and post-weld heat treatments influence phase distribution, crystallite size, microstrain, and dislocation density in nuclear reactor pressure vessel steels using synchrotron X-ray diffraction (SXRD). Retained austenite occurs only in samples that did not undergo austenitization, whereas an austenitizing heat treatment fully eliminates retained austenite and produces a more uniform microstructure across the weldment in terms of phase fraction, dislocation density, and microstrain. The Rosenthal solution underestimates the HAZ width for powder metallurgy samples. A newly proposed modified Rosenthal solution, reducing density by accounting for porosity, matches the SXRD-measured HAZ width with a 0.65% error. Structure–property correlations reveal that dislocation density correlates strongly with nanohardness in homogenous microstructures, while in heterogenous weldments nanohardness is further influenced by the presence of dissimilar phase boundaries. These findings provide new insight into the thermal and microstructural response of powder metallurgy fabricated steels and offer a framework for optimizing welding procedures and heat treatments in advanced manufacturing applications.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Synthesis and thermoelectric properties of Bi{sub 2}O{sub 2}Se nanosheets

Graphical abstract: Sheet-like Bi{sub 2}O{sub 2}Se is synthesized by composite-molten-salt (CMS) method. The film made from the as-synthesized Bi{sub 2}O{sub 2}Se nanosheets show very low thermal conductivity and high electrical conductivity. - Highlights: • Bi{sub 2}O{sub 2}Se nanosheets are synthesized by the composite-molten-salt approach. • Thermoelectric properties of a film consisting of Bi{sub 2}O{sub 2}Se are investigated. • The film shows very low thermal conductivity and high electrical conductivity. - Abstract: The pure tetragonal bismuth oxiselenide nanosheets are synthesized by the composite-molten-salt approach at 200 °C. Field emission scanning electron microscopy, X-ray diffraction, and energy dispersive X-ray spectroscopy are used to characterize the structure, morphology, and composition of the sample. The results show that the thickness of the nanosheets is about 120 nm. The sample for thermoelectric property measurements is prepared using cold pressing method. Thermoelectric properties, including electrical conductivity, Seebeck coefficient and thermal conductivity, are measured from room temperature to 470 K. The results show that the sample exhibits n-type semiconductor behavior with low thermal conductivity (κ{sub 300} = 0.346 Wm{sup −1} K{sup −1}, and κ{sub 470} = 0.458 Wm{sup −1} K{sup −1}). Although the obtained figure of merit is small, it would be enhanced with increase in temperature.

36 MATERIALS SCIENCE↗

Silver nanowire/polyaniline composite transparent electrode with improved surface properties

Highlights: • AgNWs/PANI transparent electrode was prepared by layer-by-layer coating method. • The surface roughness of the electrode reached to 6.5 nm (root mean square). • The electrode had reasonable sheet resistance (25 Ω/□) and transmittance (83.5%). - Abstract: Silver nanowires (AgNWs) are as potential candidates to replace indium tin oxide (ITO) in transparent electrodes because of their preferred conducting and optical properties. However, their rough surface properties are not favorable for the fabrication of optoelectronic devices, such as displays and thin-film solar cells. In the present investigation, AgNWs/polyaniline composite transparent electrodes with better surface properties were successfully prepared. AgNWs were incorporated into polyaniline:polystyrene sulfonate (PANI:PSS) by layer-by-layer coating and mechanical pressing. PANI:PSS decreased the surface roughness of the AgNWs electrode by filling the gap of the random AgNWs network. The transparent composite electrode had decreased surface roughness (root mean square 6.5 nm) with reasonable sheet resistance (25 Ω/□) and transmittance (83.5%)

36 MATERIALS SCIENCE↗

Influence of sintering conditions on the microstructure and optical properties of Eu: CaF{sub 2} transparent ceramic

Highlights: • Eu: CaF2 ceramics sintering at different conditions were fabricated by HP method. • The results show that the temperatures have great effect on the microstructure. • The ceramic sintered at 600 °C/30 MPa has high transmittance and pore-free structure. • The diffusion and densification process mainly occurs between 350 °C and 500 °C. • The optical losses in ceramic were caused by structure defects and polishing damage. - Abstract: Nanopowders of the 5 at.% Eu doped CaF{sub 2} have been synthesized by co-precipitated method. X-ray diffraction (XRD) indicated that the samples corresponds to the cubic CaF{sub 2} phase and scanning electron microscopy (SEM) showed that the morphology of nanopowders were approximately spherical. The Eu: CaF{sub 2} transparent ceramics were fabricated by hot-pressing (HP) method at different P-T conditions in a vacuum environment. The fracture surface, the relative density, average grain size and shrinkage displacements were also studied to analysis the influence of sintering conditions on Eu: CaF{sub 2} ceramic. In comparison with other samples, the proper sintering temperature and pressure was 600 °C/30 MPa. The transmittance of ceramic was up to 79.7% and 88.85% at the wavelength of 760 nm and 2400 nm. Furthermore, the emission spectra of Eu: CaF{sub 2} transparent ceramics under 393.5 nm excitation was also discussed.

36 MATERIALS SCIENCE↗

Strong photoluminescence emission at low dopant amount in YAG:Ce and YAG:Eu phosphors

Highlights: • YAG:Ce and YAG:Eu materials were prepared by solid state reaction. • Pure YAG phase can be obtained at 1300 °C. • High density materials were synthesized at 1600 °C for 10 h. • The highest PL emission was observed for the YAG:Ce{sub 0.01} and YAG:Eu{sub 0.1} samples. - Abstract: YAG:Ce and YAG:Eu phosphors have been prepared by solid state reaction. The use of submicrometric powders allows preparing pellets with high density, enhancing the photoluminescence (PL) properties. Pellets were prepared by uniaxial pressing and the influence of the thermal treatment on the microstructural and optical properties were also studied. Pure YAG phase was obtained at 1400 °C during 1 h and high density pellets (97%) after sintering at 1600 °C for 10 h. The highest PL emission was achieved for the sintered YAG:Ce and YAG:Eu pellets doped with low dopant concentrations (0.01 mol% for Ce and 0.1 mol% for Eu). Finally, increasing the Ce and Eu concentration the PL intensity decreases and the dopants occupy different positions than the Y one in the YAG lattice.

36 MATERIALS SCIENCE↗

Fractal nature structure reconstruction method in designing microstructure properties

Highlights: • Structure and material’s properties, within the material’s consolidation triad: Synthesis – Structure – Properties. • The grain prediction methods is based on the measurements of the solid Euclidean geometric fractal characteristics. • The intergranular contacts inside the BaTiO3 -ceramic are responsible for intergranular capacities. • The inner complex geometry of intergrain contacts imposes fractal correction factor for permeability. - Abstract: In the process of predicting materials properties, it is necessary to predict microstructures. This is important for ceramic materials, for the purpose of miniaturization and for a higher level of integration. Although the method of material structure reconstruction is for the first time used on BaTiO{sub 3}-ceramics by these authors, it can also be used for silicate, refractory and other ceramics, and, for any powder-based material. The reconstruction is based on the grain perimeter fractal analysis and the Richardson method. The main contribution of this paper is establishing the relationship between the electronic properties of BaTiO{sub 3}-ceramics and its microstructural fractal nature. Similar relations can be used for any ceramics or even any materials. The samples consolidation includes both powder pressing (cold sintering phase) and sintering in a furnace (hot sintering phase). The fractal nature characterization has a very important role from the powder phase up to the final microstructure, through which structures it directly impacts electro-physical and other ceramics properties. Thereby, the new possibilities in the microstructure characterization applications are directly introduced to an engineering system, providing the new solutions related to computer aided support. This creates new industrial production and application possibilities, especially in the process of ceramics material consolidation, now based on microstructural properties, which is providing a basis for “fractal electronics’’ development.

36 MATERIALS SCIENCE↗

Low loss polypropylene-silicon composites for millimetre wave applications

Highlights: • Developed polypropylene-silicon composite. • The composite shows a decrease in loss tangent with increasing frequency. • The composite is useful for high frequency applications such as Internet of Things and 5th Generation wireless communication. - Abstract: Polypropylene-silicon composite laminates were fabricated via hot pressing and their dielectric properties up to 35 GHz were studied. The loss tangent was found to decrease with increasing frequency whereas an increasing trend of loss tangent has previously been reported in the literature for such composites. The decreasing trend of the loss tangent with frequency is due to the decreasing conductor loss of silicon (Si) and indicates the possibility for use in high frequency applications such as the Internet Of Things and 5 t h generation wireless communication. The composite containing 25 vol% of Si had a relative permittivity of 3.5 and a loss tangent of 0.001 at 35 GHz. The coefficient of thermal expansion and the thermal conductivity of 40 vol% Si loaded composites were 51 ppm/{sup o}C and 2.23 W/mK, respectively. The thermal conductivity of the composite increased by 163% and 913% for 25 and 40 vol% Si addition, respectively.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Synthesis and Characterization of Zr2SC Ceramics

MAX-phase Zr{sub 2}SC ceramics were synthesized by hot pressing mixtures containing ZrH{sub 2}, carbon or ZrC, and ZrS{sub 2}, WS{sub 2}, or FeS{sub 2} as sulfur sources. The Zr{sub 2}SC synthesized with FeS{sub 2} had a typical MAX-phase laminated structure, good thermal shock resistance, thermal stability to 2100 C, and were readily machineable. The flexural strength was about 250 MPa up to 800 C. The thermal expansion coefficient was 8.8 x 10{sup -6}/C in the 25-2000 C-temperature range, thermal conductivity was 38 W/m-K at 100 C and about 30 W/m-K at 1100 C, and specific heat at temperatures from 100 to 1100 C ranged from 0.4 to 0.5 kJ/kg C. Load-deflection curves exhibited plastic deformation from RT to 2066 C. The sample deflection at fracture demonstrated significant dependence on temperature with a minimum at 1510 C. In arc heater testing at 2150 C for 23 s, the material developed an adherent, protective scale.

36 MATERIALS SCIENCE↗

Mechanical behavior of post-processed Inconel 718 manufactured through the electron beam melting process

Here, the electron beam melting (EBM) process was used to fabricate Inconel 718. The microstructure and tensile properties were characterized in both the as-fabricated and post-processed state transverse (T-orientation) and longitudinal (L-orientation) to the build direction. Post-processing involved both a hot isostatic pressing (HIP) and solution treatment and aging (STA) to homogenize the microstructure. In the as-fabricated state, EBM Inconel 718 exhibits a spatially dependent microstructure that is a function of build height. Spanning the last few layers is a cored dendritic structure comprised of the products (carbides and Laves phase) predicted under equilibrium solidification conditions. With increasing distance from the build's top surface, the cored dendritic structure becomes increasingly homogeneous with complete dissolution of the secondary dendrite arms. Further, temporal phase kinetics are observed to lead to the dissolution of the strengthening γ"γ" and precipitation of networks of fine δ needles that span the grains. Microstructurally, post-processing resulted in dissolution of the δ networks and homogeneous precipitation of γ'"γ'" throughout the height of the build. In the as-fabricated state, the monotonic tensile behavior exhibits a height sensitivity within the T-orientation at both 20 and 650 °C. Along the L-orientation, the tensile behavior exhibits strength values comparable to the reference wrought material in the fully heat-treated state. After post-processing, the yield strength, ultimate strength, and elongation at failure for the EBM Inconel 718 were observed to have beneficially increased compared to the as-fabricated material. Further, as a result of post-processing the spatial variance of the ultimate yield strength and elongation at failure within the transverse direction decreased by 4 and 3× respectively.

36 MATERIALS SCIENCE↗

Effect of preheat temperature and post-process treatment on the microstructure and mechanical properties of stainless steel 410 made via ultrasonic additive manufacturing

Ultrasonic additive manufacturing (UAM) is a solid-state manufacturing technology for producing near-net shape metallic parts combining additive ultrasonic metal welding and subtractive machining. Even though UAM has been demonstrated to produce robust metal builds in Al–Al, Al–Ti, Al-steel, Cu–Cu, Al–Cu, and other material systems, UAM welding of high strength steels has proven challenging. This study investigates process and post-processing methods to improve UAM steel weld quality and demonstrates the UAM fabrication of stainless steel 410 (SS 410) builds which possess, after post-processing, mechanical properties comparable with bulk material. Unlike UAM fabrication of softer metals, this study shows that increasing the baseplate temperature from 38°C (100°F) to 204°C (400°F) improves interfacial strength and structural homogeneity of the UAM steel samples. Further improvement in strength is achieved through post-processing. The hot isostatic pressing (HIP) post treatment improves the shear strength of UAM samples to 344 MPa from 154 MPa for as-welded samples. Microstructural analyses with SEM and EBSD show no evidence of body centered cubic (BCC) ferrite to face centered cubic (FCC) austenite transformation taking place during UAM welding of SS 410. The weld quality improvement of UAM steel at higher baseplate temperatures is believed to be caused by the reduction of the yield strength of SS 410 at elevated temperature. Finaly, HIP treatment is shown to increase the overall hardness of UAM SS 410 from 204 ± 7 HV to 240 ± 16 HV due to the formation of local pockets of martensite. Nanohardness tests show that the top of layer n is harder than the bottom of layer n+1 due to grain boundary strengthening.

36 MATERIALS SCIENCE↗

Temperature dependent interfacial microstructure in HIP-bonded Al6061/Zr joints

Pressing (HIP) at 450 °C and 560 °C under 103 MPa for 90 minutes to evaluate interfacial diffusion and microstructural evolution. Sound metallurgical bonding was achieved at both temperatures, with Zr serving as an effective diffusion barrier. Microstructural analysis revealed the the formation of a (Al,Si)3Zr intermetallic layer at the Al/Zr interface, whose thickness increased from ~100 nm at 450 °C to ~2100 nm at 560 °C, consistent with temperature-driven diffusion kinetics. The thin and continuous reaction layer observed at 450 °C indicates controlled interdiffusion and minimal reaction zone growth, favorable for maintaining interface stability and ductility. At 560 °C, enhanced atomic mobility led to pronounced intermetallic development, confirming diffusion-controlled growth behavior. These results provide valuable insights for optimizing Al/Zr interface design and diffusion barrier performance in advanced structural and energy systems.

Al/Zr interface↗

Correlation between Interface Microstructure and Bond Strength of Al6061/Al6061 HIP-Bonded Plates for Fuel Cladding Application

The effects of hot isostatic pressing (HIP) processing parameters on microstructure and bond strength of Al6061/Al6061 plate interfaces were systemically investigated at the micro- and nanoscale. The HIP bonding of the two aluminum plates was performed at four temperatures: 350°C, 400°C, 450°C, and 560°C. The results reveal the formation of micron scaled Mg 2 Si precipitate and uniform nano scaled Mg 2 Al 2 O 5 oxide at the interface. The formation of Mg 2 Al 2 O 5 is closely associated with the fast bulk diffusion of Mg from the Al matrix to the amorphous Al 2 O 3 /Al interface and subsequent reaction between Mg and Al 2 O 3 . Finally, the highest and lowest bond strengths were observed in samples HIP bonded at 450°C and 350°C, respectively.

36 MATERIALS SCIENCE↗

Development of a thermal creep model for aluminum alloy 6061 cladding in U-10Mo monolithic fuel plates

Plate-type fuel elements consisting of a high-density, low-enriched uranium (LEU) U–10Mo-based fuel foil encapsulated in an aluminum alloy (AA) cladding are fabricated using the hot isostatic pressing (HIP) technique. During the HIP process, the fuel plate system is heated to 560 °C, then cooled to room temperature. This heat cycle significantly affects the mechanical properties of the aluminum cladding, and experimental investigations have shown that, post-HIP bonding, the mechanical properties of the aluminum cladding transition from those of AA 6061-T6 to something closer to the O temper. More specifically, the ultimate strength of the cladding decreases while its ductility increases, making it challenging to capture the changes in mechanical behavior and material properties. Understanding the residual stresses generated during the HIP process is critical for assessing the fuel plate’s integrity under various temperature, pressure, and irradiation. To simulate the HIP bonding process, the elastic, plastic, and thermal properties of the cladding are assumed to be similar to those of AA 6061-O temper. However, the primary challenge lies in the lack of available data for the creep model of the AA 6061 cladding during this transient process of HIP. The present study focuses on developing a computational model that predicts the creep behavior of the aluminum cladding in the fuel plates during the HIP process, as cladding creep significantly influences the residual stresses generated in U-10Mo fuel plates during HIP fabrication. Furthermore, as HIP bonding occurs at high temperatures that are nearing the melting point of aluminum, the present work considered a temperature-dependent Arrhenius-type creep model. In particular, a hyperbolic sine creep model is employed to estimate the creep properties of the as-fabricated aluminum cladding. In conclusion, the residual stresses predicted in the U-10Mo fuel when using the newly calibrated creep model closely align with the experimental measurements, validating the model’s accuracy.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Isoprenoid biosynthesis in eukaryotic phototrophs: A spotlight on algae

Isoprenoids are one of the largest groups of natural compounds and have a variety of important functions in the primary metabolism of land plants and algae. In recent years, our understanding of the numerous facets of isoprenoid metabolism in land plants has been rapidly increasing, while knowledge on the metabolic network of isoprenoids in algae still lags behind. Here, current views on the biochemistry and genetics of the core isoprenoid metabolism in land plants and in the major algal phyla are compared and some of the most pressing open questions are highlighted. Based on the different evolutionary histories of the various groups of eukaryotic phototrophs, we discuss the distribution and regulation of the mevalonate (MVA) and the methylerythritol phosphate (MEP) pathways in land plants and algae and the potential consequences of the loss of the MVA pathway in groups such as the green algae. For the prenyltransferases, serving as gatekeepers to the various branches of terpenoid biosynthesis in land plants and algae, we explore the minimal inventory necessary for the formation of primary isoprenoids and present a preliminary analysis of their occurrence and phylogeny in algae with primary and secondary plastids. The review concludes with some perspectives on genetic engineering of the isoprenoid metabolism in algae.

59 BASIC BIOLOGICAL SCIENCES↗

Construction materials as a waste management solution for cellulose sludge

Sustainable waste management system for effluents treatment sludge has been a pressing issue for pulp and paper sector. Recycling is always recommended in terms of environmental sustainability. Following an approach of waste valorisation, this work aims to demonstrate the technical viability of producing fiber-cement roof sheets incorporating cellulose primary sludge generated on paper and pulp mills. From the results obtained with preliminary studies it was possible to verify the possibility of producing fiber-cement sheets by replacing 25% of the conventional used virgin long fiber by primary effluent treatment cellulose sludge. This amount of incorporation was tested on an industrial scale. Environmental parameters related to water and waste, as well as tests for checking the quality of the final product was performed. These control parameters involved total solids in suspension, dissolved salts, chlorides, sulphates, COD, metals content. In the product, parameters like moisture, density and strength were controlled. The results showed that it is possible to replace the virgin long fibers pulp by primary sludge without impacts in final product characteristics and on the environment. This work ensures the elimination of significant waste amounts, which are nowadays sent to landfill, as well as reduces costs associated with the standard raw materials use in the fiber-cement industrial sector.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Italian WEEE management system and treatment of end-of-life cooling and freezing equipments for CFCs removal

Highlights: • Italian data about WEEE management in the period 2005–2010 have been reported. • In 2001–2004 CFC release was monitored and Po Valley resulted as main source region. • The Italian directive on WEEE management was enacted in 2005 but took effect in 2008. • The CFC analytic procedures of the audit assessments have been discussed. - Abstract: This study presents and analyzes the data of the Italian system for take-back and recovery of waste electrical and electronic equipments (WEEEs) in the start-up period 2008–2010. The analysis was focused particularly on the data about the treatment of end-of-life cooling and freezing equipments. In fact, the wastes of cooling and freezing equipments have a high environmental impact. Indeed, in their compressor oil and insulation polyurethane (PU) foams chlorofluorocarbon (CFC) ozone-depleting gases are still present. In the period 2001–2004 Northern Italy resulted the main source in Europe of CFCs. The European Directive on WEEE management was enacted in 2002, but in Italy it was implemented by the legislative Decree in 2005 and it became operational in 2008. Actually, in 2008 the national WEEE Coordination Centre was founded in order to organize the WEEE pick-up process and to control collection, recovery and recycling targets. As a result, in 2010 the average WEEE collection per capita exceeded the threshold of more than 4 kg per inhabitant, as well as cooling and freezing appliances represented more than one fourth of the Italian WEEE collection stream. During the treatment of end-of-life cooling and freezing equipments, CFCs were recovered and disposed principally by burner methods. The analyses of defined specimens collected in the treatment facilities were standardized to reliably determine the amount of recovered CFCs. Samples of alkaline solid salt, alkaline saline solution, polyurethane matrix and compressor oil collected during the audit assessment procedure were analyzed and the results were discussed. In particular, the analysis of PU samples after the shredding and the warm pressing procedures measured a residual CFCs content around 500–1300 mg/kg of CFCs within the foam matrix.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

The MCL-1 BH3 helix is an exclusive MCL-1 inhibitor and apoptosis sensitizer

The development of selective inhibitors for discrete anti-apoptotic BCL-2 family proteins implicated in pathologic cell survival remains a formidable but pressing challenge. Such precisely tailored compounds would serve as molecular probes and targeted therapies to study and treat human diseases driven by specific anti-apoptotic blockades. In particular, MCL-1 has emerged as a major resistance factor in human cancer. By screening a library of stabilized alpha-helix of BCL-2 domains (SAHBs), we determined that the MCL-1 BH3 helix is itself a potent and exclusive MCL-1 inhibitor. X-ray crystallography and mutagenesis studies defined key binding and specificity determinants, including the capacity to harness the hydrocarbon staple to optimize affinity while preserving selectivity. MCL-1 SAHB directly targets MCL-1, neutralizes its inhibitory interaction with pro-apoptotic BAK and sensitizes cancer cells to caspase-dependent apoptosis. By leveraging nature's solution to ligand selectivity, we generated an MCL-1-specific agent that defines the structural and functional features of targeted MCL-1 inhibition.

59 BASIC BIOLOGICAL SCIENCES↗