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At least 1,189 records · Page 66

Auger spectroscopy analysis of lubrication with zinc dialkyldithiophosphate of several metal combinations in sliding contact

Sliding friction experiments were conducted with aluminum and other riders rubbing on disks of various elemental metals in the presence of a thin film of zinc dialkyldithiophosphate (ZDP). Auger emission spectroscopy was used to in situ monitor the changes in surface chemistry with rubbing under various loads. The metal disks examined included iron, titanium, rhodium, tungsten, molybdenum, and copper. For equivalent films of ZDP the film is a more effective lubricant for some metals than it is for others. The important active element in the compound varies with the metal lubricated and is a function of metal chemistry. The zinc in the ZDP is susceptible to electron beam induced desorption.

Buckley, D. H.↗

Development of Economical Improved Thick Film Solar Cell Contact

Materials were surveyed to provide candidates for an all metal electrode paste system. These consisted of a major constituent metal powder, a low melting metal powder suitable for a liquid phase sintering medium, and a powder material suitable as an etchant for silicon dioxide at sintering temperatures. By means of thermal gravimetric analysis a suitable binder was identified for low temperature fired inks.

Ross, B.↗

Evaluation of high-contact-ratio spur gears with profile modification

Scoring tests, surface fatigue tests, and single-tooth bending fatigue tests were conducted with four sets of spur gears of standard design and three sets of spur gears of new-tooth-form design. The new-tooth-form and standard gears scored at approximately the same gear bulk temperature of 409 K (277 F). The scoring load for the new-tooth-form gears was 22 percent less than that for the standard gears. The pitting fatigue lives of the standard and new-tooth-form gears were statistically equal for equal Hertz stress, while the surface fatigue life of the nw-tooth-form gears was approximately five times that of the standard gears at the same load. The standard gears failed at a 17 percent higher bending stress than the new-tooth-form gears when stress was calculated by the AGMA method. However, the difference is not statistically significant. The standard gears failed at a tooth load 1.9 times that for the new-tooth-form gears.

Towsend, D. P.↗

Friction and fracture of single-crystal silicon carbide in contact with itself and titanium

An investigation was conducted to examine the friction properties and mechanical behavior of single-crystal silicon carbide (0001) surface sliding against itself and against polycrystalline titanium. The results indicate hexagon-shaped pits of silicon carbide and the formation of platelet hexagon-shaped wear debris of silicon carbide due to cleavages of both prismatic and basal planes as a result of silicon carbide sliding against itself. The fracturing of silicon carbide also occurs near the adhesive bond to titanium. The wear debris produced by brittle fracture plows the titanium and transfers to it. Further, the silicon carbide wear debris, which adhered and transferred to titanium, plows the silicon carbide surface and transfers back to it

Miyoshi, K.↗

Dynamic response to rotating-seat runout in non-contacting face seals

The dynamic response of a flexibly mounted ring to runout of the rotating seat in mechanical face seals is analyzed assuming small perturbations. It is found that tracking ability of the stator depends only on its dynamic characteristics and operating conditions and is not affected by the amount of runout. Three different modes of dynamic response are shown and the condition for parallel tracking is presented.

Etsion, I.↗

Coplanar back contacts for thin silicon solar cells

A process for fabricating 2 to 3 mil wraparound solar cells was formulated. Sample thin wraparound cells were fabricated using this process. The process used a reinforced perimeter construction to reduce the breakage that occurs during handling of the wafers. A retracting piston post was designed and fabricated to help minimize the breakage that occurs during the screen printing process. Two alternative methods of applying the aluminum back surface field were investigated. In addition to the standard screen printed back surface field, both spin-on and evaporated aluminum techniques were researched. Neither spin-on nor evaporated aluminum made any noticeable improvement over the screen printing technique. A fine screen mesh was chosen for the application of the aluminum paste back surface field. The optimum time and temperature for firing the aluminum turned out to be thirty seconds at 850 C. The development work on the dielectric included looking at three dielectrics for the wraparound application. Transene 1000, Thick Film Systems 1126RCB and an in house formulation 61-2-2A were all tested. Cells with pre-dielectric thickness of 3.0-0-3.5 mils using Transene 1000 as the wraparound dielectric and the procedure outlined above showed an average efficiency of 10.7 percent. Thinner cells were fabricated, but had an unacceptable yield and efficiency.

Thornhill, J. W.↗

Investigation of titanium-nitride layers for solar-cell contacts

Reactively sputtered titanium-nitride layers have been incorporated as diffusion barriers in a titanium-silver metallization scheme on silicon. Backscattering analysis (2-MeV He/+/, RBS) indicates that the integrity of the system is basically preserved during annealing at 600 C for 10 min. Electrical properties were determined for titanium-nitride layers prepared under different deposition conditions. Resistivity and Hall mobility appear to depend on the oxygen contamination of the deposited material. For the lowest oxygen concentration (less than 5 at %) a resistivity of 170 microohms/cm has been found.

Von Seefeld, H.↗

Spectroscopic study of the effect on an EHD contact of trichloroethane addition to a traction fluid

Addition of trichloroethane to a traction fluid was studied in a ball/diamond plate EHD apparatus by infrared emission spectroscopy of the radiation transmitted through the plate. Small concentrations of an organic chloride at first increased infrared radiance, then decreased it. Large concentrations caused a rapid decrease. During running, the infrared spectrum showed an increase of aromatics and olefins. A polymeric deposit formed on the plate. X-ray examination of the ball surface showed the presence of chlorine. Reuse of the same ball with fresh fluid resulted in similar chain of events, indicating that adsorbed chloride could promote fluid deterioration.

Lauer, J. L.↗

Stability of an optically contacted etalon to cosmic radiation

An investigation has been completed to determine the effects of prolonged exposure to cosmic radiation on Zerodur spacing elements used between two dielectric reflectors on silica substrates in the plane Fabry-Perot etalon selected for flight in the Dynamics Explorer satellite. The measured radiation expansion coefficient for Zerodur is approximately -4.0 x 10 to the -12th/rad. In addition to the overall change in gap dimension, test data indicate a degradation in etalon parallelism, which is ascribed to the different doses received by the three spacers due to their differing distances from a Co-60 source. The effect is considered to be of practical use in the tuning and parallelism adjustment of fixed gap etalons. The variation is small enough not to pose a problem for the satellite instrument where expected radiation doses are less than 10,000 rads.

Killeen, T. L.↗

Improved thick film semiconductor/solar cell contacts

The postulated concept of low-temperature all-metal thick film electrodes is discussed. It is noted that the mechanical and metallurgical properties of the electrodes are excellent, but electrical parameters remain to be optimized.

Ross, B.↗

Determination of physical and chemical states of lubricants in concentrated contacts, part 2

Infrared emission spectroscopy through a window in an operating bearing continued to provide most of the information gathered on the state of lubricants subjected to elastohydrodynamic (EHD) conditions. Other measurements were traction, scanning electron microscopy and elemental surface analysis X-rays. A very significant finding was the decomposition of a naphthenic oil lubricant in the presence of small concentrations of an organic chloride. Olefins and aromatics were formed in ever increasing amounts prior to total lubricant failure. An aromatic fluid also failed in the presence of chloride. A correlation was found between changes of the alignment of lubricant molecules evidence by infrared polarization and changes of traction under varying EHD stresses.

Lauer, J. L.↗

Investigation of contact metallization systems for solar cells

In conventional solar cells, evaporated Ti-Pd-Ag metallization system has been found reliable. However, for low cost terrestrial applications, its cost effectiveness may be questioned. Electroplated Ag and Cu have been investigated as replacements for evaporated Ag and have given results comparable to the evaporated Ti-Pd-Ag system.

Campbell, R. B.↗

High resolution, low cost solar cell contact development

The MIDFILM cell fabrication and encapsulation processes were demonstrated as a means of applying low-cost solar cell collector metallization. The average cell efficiency of 12.0 percent (AM1, 28 C) was achieved with fritted silver metallization with a demonstration run of 500 starting wafers. A 98 percent mechanical yield and 80 percent electrical yield were achieved through the MIDFILM process. High series resistance was responsible for over 90 percent of the electrical failures and was the major factor causing the low average cell efficiency. Environmental evaluations suggest that the MIDFILM cells do not degrade. A slight degradation in power was experienced in the MIDFILM minimodules when the AMP Solarlok connector delaminated during the environmental testing.

Mardesich, N.↗

Traction contact performance evaluation at high speeds

The results of traction tests performed on two fluids are presented. These tests covered a pressure range of 1.0 to 2.5 GPa, an inlet temperature range of 30 'C to 70 'C, a speed range of 10 to 80 m/sec, aspect ratios of .5 to 5 and spin from 0 to 2.1 percent. The test results are presented in the form of two dimensionless parameters, the initial traction slope and the maximum traction peak. With the use of a suitable rheological fluid model the actual traction curves measured can now be reconstituted from the two fluid parameters. More importantly, the knowledge of these parameters together with the fluid rheological model, allow the prediction of traction under conditions of spin, slip and any combination thereof. Comparison between theoretically predicted traction under these conditions and those measured in actual traction tests shows that this method gives good results.

Tevaarwerk, J. L.↗

Characterization of ASEC BSR 2 ohm-cm silicon solar cells with dielectric wraparound contacts as a function of temperature and intensity

Twenty high performance BSR 2 ohm-cm silicon solar cells manufactured by ASEC were evaluated at 1 AU conditions and at low temperature and low intensities representative of deep space. These cells showed evidence of series resistance of 1 AU conditions and approximately 50% had reduced power outputs under deep space conditions. Average efficiency of these cells was 12.4% of 1 AU conditions of 1 SC/+25 C.

Whitaker, A. F.↗