Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “surface engineering”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,171 records · Page 65

Development of A Multi-Spectral Pyrometry Sensor for High-Speed Transient Surface-Temperature Measurements in Combustion-Relevant Harsh Environments

Accurate and high-speed transient surface-temperature measurements of combustion devices including internal combustion (IC) engines, gas turbines, etc., provide validation targets and boundary conditions for computational fluid dynamics models, and are broadly relevant to technology advancements such as performance improvement and emissions reduction. Development and demonstration of a multi-infrared-channel pyrometry-based optical instrument for high-speed surface-temperature measurement is described. The measurement principle is based on multi-spectral radiation thermometry (MRT) and uses surface thermal radiation at four discrete spectral regions and a corresponding emissivity model to obtain surface temperature via non-linear least squares (NLLS) optimization. Rules of thumb for specifying the spectral regions and considerations to avoid interference with common combustion products are developed; the impact of these along with linear and non-linear MRT analysis are assessed as a function of temperature and signal-to-noise ratio. A multi-start method to determine the MRT-solution global optimum is described and demonstrated. The resulting multi-channel transient pyrometry instrument is described along with practical considerations including optical-alignment drift, matching intra-channel transient response, and solution-confidence indicators. The instrument demonstrated excellent >97% accuracy and >99% 2-sigma precision over the 400–800 °C range, with ~20 µs (50 kHz, equivalent to 0.2 cad at 2000 RPM IC-engine operation) transient response in the bench validation.

47 OTHER INSTRUMENTATION↗

Mineral scaling on brass and aluminum surfaces with a range of wettability

Crystallization fouling, or mineral scaling, is fundamental to various surfaces in energy and environmental applications. This paper considers, for the first time, a systematic investigation of scaling of nonwetting aluminum and brass surfaces relative to their bare counterparts. Metallic surfaces with a range of nonwetting characteristics from hydrophilic to superhydrophobic and lubricant infused surfaces were fabricated using a facile etching method. Systematic dynamic flow scaling experiments are conducted on the six different surface types at three flow levels and two temperature levels. The interactive effects of the different parameters are analyzed relative to their correspondence to the nucleation theory. The study reveals that nonwetting metallic superhydrophobic or hydrophobic surfaces reduce fouling by over 50% compared to bare counterparts. Further, lubricant infused metallic surfaces demonstrate superior anti-scaling performance by over 60% and up to 90% fouling reduction. The study is the first to present fundamental insights into the engineering and anti-scaling performance of nonwetting brass and aluminum surfaces.

36 MATERIALS SCIENCE↗

Keratin-derived functional carbon with superior charge storage and transport for high-performance supercapacitors

In this work, we report a scalable method to synthesize hierarchically porous, hetero-atom doped activated carbon nanosheet from waste biomass-human hair, and demonstrates the use of this carbon as an ultra-high performance electrode material for supercapacitor applications. Microscopic analyses reveal that sheet size ranges from 50 to 200 nm having a thickness of 15–27 nm. As-synthesized, carbon nanosheets possess a hierarchical porous structure having a specific surface area of 1548 m 2 g -1 . Heteroatom concentration (nitrogen, oxygen, and sulfur) of around 25% is confirmed from XPS analysis. Therefore, the novel interconnected hierarchical porous nanosheets structure enables fast adsorption and transportation of ions during electrochemical processes. Also, the abundant chemically available electroactive heteroatom species in the material enhance the wettability of ions and contribute to pseudocapacitance. The electrochemical analyses through cyclic voltammetry and galvanostatic charge-discharge measurements in 6 M KOH reveal the quasi-EDLC behavior of the activated carbons due to the presence of heteroatoms. A reprensentative KOH activated carbon shows an excellent specific capacitance value of 999 F g -1 at a current density of 1 A g -1 . Furthermore, the symmetrically assembled two-electrode device also delivers a maximum energy density of 32 W h Kg -1 at a power density of 325 W Kg -1 . In addition, excellent cyclic stability of 98% capacitance retention is observed after 10,000 continuous GCD cycles even at a high current density of 5 A g -1 . Symmetric flexible supercapacitor device using KOH-PVA-K3FeCN6 as redox gel polymer electrolyte shows a synergistic specific capacitance of 145 mF cm -1 at a current density of 0.8 mA cm -1 exhibiting very less deviation in bending mode. Therefore, this waste biomass derived heteroatom doped hierarchical porous carbon nanosheets can be a promising material for cost-effective high- performance supercapacitor.

42 ENGINEERING↗

Fluctuating loads on the flap surfaces of an externally-blown-flap configuration

An experimental program to obtain the fluctuating loads on the surfaces of a triple-slotted externally-blown-flap powered-lift STOL configuration was conducted. A large model of a wing/flap system and a TF-34 medium bypass ratio engine was investigated. Measurements of the fluctuating pressure, static pressure, and surface temperature resulting from the jet impingement were obtained at several locations on the surfaces of the second and third flaps. Fluctuating pressure data include overall level, power-spectral density (PSD), cross-correlation coefficient, coherency, and phase angle of the cross power-spectral density. These data indicate that more than one mechanism contributes to the fluctuating pressure levels on the flaps. In the immediate area above the intersection of the engine centerline and the flap, low frequency pressures dominate the overall fluctuating pressure levels. In other areas, such as below this intersection and outboard on the flaps, the PSD curve reaches a peak value at a Strouhal number ranging from 0.22 to 0.45.

Schoenster, J. A.↗

The role of climate studies in the future exploration of Mars

Three major reasons for the continued study of the weather and climate of Mars are: (1) the engineering support of future unmanned and manned missions, including operations on the Martian surface, (2) the comparative study of the climates of earth and Mars, and (3) the perspective provided by understanding what Mars is really like now and how it got that way. Together, the suite of national and international missions to Mars currently in progress and in the advanced planning stages could provide a credible data base for addressing many outstanding climatic questions, as well as greatly improving current engineering models of the Mars atmosphere and surface.

Zurek, Richard W.↗

From Regolith to Living Off the Land: Formulating a Data Model to Catalog Lunar Construction Materials

Artemis Program objectives for sustainable, long-term presence on the Moon and more distant planetary surfaces will require learning to “Live off the Land”, relying on in-situ resource utilization to produce infrastructure and building materials from lunar regolith, icy subsurface deposits, and residual waste materials. Meeting demand for consumables while scaling development with resources found within the landing zone will require detailed data on the geology and environment of the lunar surface. Lunar infrastructure development will generate vast amounts of new engineering data regarding availability of processed feedstocks and their performance in building materials. Lunar engineering data accessible to program partners, research institutions and industry may help situate processes and specifications within the in-situ GIS context. Lunar missions to date have generated geological and ice favorability maps of the lunar surface, and recent technology studies have tested automated construction systems and novel material formulations using regolith simulants and binders. Current discussions focus on identifying key feedstocks, quantities required for nominal mission scenarios and infrastructure plans, and mapping the value chain from regolith to feedstock to consumables and construction materials.

lunar construction↗

From Regolith to Living Off the Land: Formulating a Data Model to Catalog Lunar Construction Materials

Artemis Program objectives for sustainable, long-term presence on the Moon and more distant planetary surfaces will require learning to “Live off the Land”, relying on in-situ resource utilization to produce infrastructure and building materials from lunar regolith, icy subsurface deposits, and residual waste materials. Meeting demand for consumables while scaling development with resources found within the landing zone will require detailed data on the geology and environment of the lunar surface. Lunar infrastructure development will generate vast amounts of new engineering data regarding availability of processed feedstocks and their performance in building materials. Lunar engineering data accessible to program partners, research institutions and industry may help situate processes and specifications within the in-situ GIS context. Lunar missions to date have generated geological and ice favorability maps of the lunar surface, and recent technology studies have tested automated construction systems and novel material formulations using regolith simulants and binders. Current discussions focus on identifying key feedstocks, quantities required for nominal mission scenarios and infrastructure plans, and mapping the value chain from regolith to feedstock to consumables and construction materials.

lunar construction↗

Techniques for Measuring Surface Potentials in Space

Materials exposed to the space plasma environment charge to a net potential relative to the ambient plasma. The charging process is due to differential currents to the material surface that results in a net surface charge density. While this process is termed "spacecraft surface charging" when applied to aerospace hardware, it also applies to the surfaces of astronomical objects in direct contact with the space plasma environment including a number of planetary bodies, asteroids, and dust particles. The ability to measure surface potentials is important to many techniques used in conducting fundamental heliospheric science, spacecraft engineering operations, and space technology development activities. This presentation provides a survey of current technologies used to measure surface potentials of spacecraft and planetary bodies with examples of their application to space science and technology programs.

Minow, Joseph I.↗

Developing a Medical System Concept of Operations for Level of Care IV: Long-Duration Lunar Orbital and Surface Operations

A goal of the Human Research Program (HRP) Exploration Medical Capability (ExMC) Element Systems Engineering (SE) team is to define the technical system needed to support crew medical system capabilities for future exploration missions, including a mission with lunar orbital and long duration surface operations. The medical system concept of operations (ConOps) is the starting point of creating a foundation for a medical system that meets Level of Care IV requirements, as defined by NASA’s space flight human-system standards. This ConOps illustrates how NASA can provide a Level of Care IV medical system for crews within the various cis-lunar orbit and lunar surface habitat environments. The use case scenarios included in this ConOps illustrate required medical system capabilities for Level of Care IV and enable the ExMC SE team to develop integrated medical system requirements and identify capabilities required to meet those requirements. This discussion will focus on how this concept of operations was constructed – by utilizing the lessons learned from ExMC’s existing Short-Duration Lunar Orbit Medical System Concept of Operations, by employing Model-Based Systems Engineering, and by collaborating with stakeholders in order to ensure the necessary assumptions were made.

M. Kaetzer↗

An analysis of the booster plume impingement environment during the space shuttle nominal staging maneuver

An experimental study of the plume impingement heating on the space shuttle booster afterbody resulting from the space shuttle orbiter engine plumes was conducted. The 1/100-scale model tests consisted of one and two orbiter engine firings on a flat plate, a flat plate with a fin, and a cylinder model. The plume impingement heating rates on these surfaces were measured using thin film heat transfer gages. Results indicate the engine simulation is a reasonable approximation to the two engine configuration, but more tests are needed to verify the plume model of the main engine configuration. For impingment, results show models experienced laminar boundary layer convective heating. Therefore, tests at higher Reynolds numbers are needed to determine impingment heating.

Wojciechowski, C. J.↗

Relating a Jet-Surface Interaction Experiment to a Commercial Supersonic Transport Aircraft Using Numerical Simulations

NASA and industry partners desire to reintroduce commercial supersonic airliners to the air transportation system. There are a number of technical challenges that must be overcome by future commercial supersonic airliners to make them viable solutions in society. NASA is specifically concerned with the challenges of reducing boom during supersonic cruise, maximizing range, and reducing airport community noise to acceptable levels. Concepts for commercial supersonic transports, such as the concept aircraft by Lockheed Martin pictured in Figure 1, place the engine nozzles in close proximity to wing and tail surfaces. However, the effects of noise shielding and noise radiation are not fully understood for installed propulsion systems. A series of acoustic tests were conducted on the NASA Glenn Research Centers Nozzle Acoustic Test Rig (NATR) to address the challenge of reducing airport community noise, which is often dominated by jet noise. To best represent the conceptual aircraft in the acoustic tests, noise measurements were taken of the jet in close proximity of simulated aerodynamic surfaces, not simply of an isolated jet.

nozzle flow↗

Origin and Prevention of Crash Fires in Turbojet Aircraft

The tendency for the jet engine rotor to continue to rotate after crash presents the probability that crash-spilled combustibles suspended in the air or puddled on the ground at the engine inlet may be sucked into the engine. Studies with jet engines operating on a test stand and full-scale crashes of turbojet-powered airplanes showed that combustibles drawn into the engine in this way ignite explosively within the engine. Experiment showed that the gas flow through the engine is too rapid to permit the ignition of ingested combustibles on the hot metal in contact with the main gas stream. Ignition will occur on those hot surfaces not in the main gas stream. The portion of the engine airflow is diverted for cooling and ventilation to these zones where the gas moves slowly enough for ignition to occur.

Pinkel, I. Irvin↗

Project Morpheus: Lessons Learned in Lander Technology Development

NASA's Morpheus Project has developed and tested a prototype planetary lander capable of vertical takeoff and landing, that is designed to serve as a testbed for advanced spacecraft technologies. The lander vehicle, propelled by a LOX/Methane engine and sized to carry a 500kg payload to the lunar surface, provides a platform for bringing technologies from the laboratory into an integrated flight system at relatively low cost. Designed, developed, manufactured and operated in-house by engineers at Johnson Space Center, the initial flight test campaign began on-site at JSC less than one year after project start. After two years of testing, including two major upgrade periods, and recovery from a test crash that caused the loss of a vehicle, flight testing will evolve to executing autonomous flights simulating a 500m lunar approach trajectory, hazard avoidance maneuvers, and precision landing, incorporating the Autonomous Landing and Hazard Avoidance (ALHAT) sensor suite. These free-flights are conducted at a simulated planetary landscape built at Kennedy Space Center's Shuttle Landing Facility. The Morpheus Project represents a departure from recent NASA programs and projects that traditionally require longer development lifecycles and testing at remote, dedicated testing facilities. This paper expands on the project perspective that technologies offer promise, but capabilities offer solutions. It documents the integrated testing campaign, the infrastructure and testing facilities, and the technologies being evaluated in this testbed. The paper also describes the fast pace of the project, rapid prototyping, frequent testing, and lessons learned during this departure from the traditional engineering development process at NASA's Johnson Space Center.

Olansen, Jon B.↗

A computer program to calculate the longitudinal aerodynamic characteristics of upper-surface-blown wing-flap configurations

A user's manual is presented for a computer program in which a vortex-lattice lifting-surface method is used to model the wing and multiple flaps. The engine wake model consists of a series of closely spaced vortex rings with rectangular cross sections. The jet wake is positioned such that the lower boundary of the jet is tangent to the wing and flap upper surfaces. The two potential flow models are used to calculate the wing-flap loading distribution including the influence of the wakes from up to two engines on the semispan. The method is limited to the condition where the flow and geometry of the configurations are symmetric about the vertical plane containing the wing root chord. The results include total configuration forces and moments, individual lifting-surface load distributions, pressure distributions, flap hinge moments, and flow field calculation at arbitrary field points. The use of the program, preparation of input, the output, program listing, and sample cases are described.

Mendenhall, M. R.↗

The 757 NLF glove flight test results

A major concern in the application of a laminar flow wing design to commercial transports is whether laminar flow can be sustained in the presence of the noise environment due to wing mounted turbofan engines. To investigate this issue, a flight test program was conducted using the Boeing 757 flight research airplane with a portion of the wing modified to obtain natural laminar flow. The flight test had two primary objectives. The first was to measure the noise levels on the upper and lower surface of the wing for a range of flight conditions. The second was to investigate the effect of engine noise on laminar boundary layer transition. The noise field on the wing and transition location on the glove were then measured as a function of the engine power setting at a given flight condition. The transition and noise measurement on the glove show that there is no apparent effect of engine noise on the upper surface transition location. On the lower surface, the transition location moved forward 2 to 3 percent chord. A boundary layer stability analysis to the flight data showed that cross flow disturbances were the dominant cause of transition at most flight conditions.

Runyan, L. Jim↗

MOLA-Based Landing Site Characterization

The Mars Global Surveyor (MGS) Mars Orbiter Laser Altimeter (MOLA) data provide the basis for site characterization and selection never before possible. The basic MOLA information includes absolute radii, elevation and 1 micrometer albedo with derived datasets including digital image models (DIM's illuminated elevation data), slopes maps and slope statistics and small scale surface roughness maps and statistics. These quantities are useful in downsizing potential sites from descent engineering constraints and landing/roving hazard and mobility assessments. Slope baselines at the few hundred meter level and surface roughness at the 10 meter level are possible. Additionally, the MOLA-derived Mars surface offers the possibility to precisely register and map project other instrument datasets (images, ultraviolet, infrared, radar, etc.) taken at different resolution, viewing and lighting geometry, building multiple layers of an information cube for site characterization and selection. Examples of direct MOLA data, data derived from MOLA and other instruments data registered to MOLA arc given for the Hematite area.

Duxbury, T. C.↗

Breaking the passivation barrier via d-p orbital optimization for stable hydrogen production and sulfion upgrading

The development of energy-efficient hydrogen production technologies represents a critical pathway toward achieving global carbon neutrality objectives. This work provides fundamental insights into overcoming catalyst passivation challenges in sulfide oxidation reaction (SOR)-coupled hydrogen evolution reaction (HER) systems through precise orbital hybridization engineering. Our theoretical simulations reveal that sulfur-passivated ruthenium surfaces can effectively modulate d-p orbital hybridization, significantly reduce d-electron activity while stabilizing long-chain S 8 species and decreasing intermediate adsorption energies. Furthermore, metal carbides/ruthenium heterostructure (MC/Ru, M = V, Mo, W) was designed to achieve simultaneous optimization of both HER (∆G H* = −0.11 eV) and SOR (∆G RDS = 1.51 eV) via work-function-mediated interfacial electron transfer, which effectively tailors surface electronic states. Guided by theoretical predictions, we successfully synthesized a series of metal carbides/ruthenium/nitrogen-doped carbon catalysts based on a solid-phase reaction and designated as MC/Ru@NC (M = V, Mo, W). The optimized VC/Ru@NC catalyst exhibits exceptional performance in a membrane-free two-electrode system, achieving an ultralow cell voltage of 0.76 V at 200 mA cm −2 with outstanding stability over 1600 h, while maintaining 97.5 % Faradaic efficiency for hydrogen production and 73.8 % sulfur recovery efficiency.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗