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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,171 records · Page 65

Vapor-modulated heat pipe report. Flight data analysis and further development of variable-conductance heat pipes

The design and testing of a heat pipe for spacecraft application is presented. The application in mind calls for heat loads up to 20 watts, a set-point temperature of 294K, and a sink that varies from -220K to nearly as high as the set-point. The overall heat pipe length is 137 cm. Two basically different mechanisms of achieving variable conductance in the pipe by vapor-flow throttling were studied. In one, the thermal resistance between the heat source and sink is due to a saturation-temperature drop corresponding to the vapor-pressure drop developed across the valve. In the other, the pressure difference across the valve induces capillary groove and wick dry out in an evaporation region, and thus results in an increased thermal resistance. This mechanism was selected for fabrication and testing. The pipe is a stainless-steel/methanol two-heat-pipe system. Results are presented and discussed. Engineering drawings and specifications of the pipe are shown.

Eninger, J. E.↗

Modular thrust subsystem approaches to solar electric propulsion module design

Three approaches are presented for packaging the elements of a 30 cm ion thruster subsystem into a modular thrust subsystem. The individual modules, when integrated into a conceptual solar electric propulsion module are applicable to a multimission set of interplanetary flights with the space shuttle interim upper stage as the launch vehicle. The emphasis is on the structural and thermal integration of the components into the modular thrust subsystems. Thermal control for the power processing units is either by direct radiation through louvers in combination with heat pipes or an all heat pipe system. The propellant storage and feed system and thruster gimbal system concepts are presented. The three approaches are compared on the basis of mass, cost, testing, interfaces, simplicity, reliability, and maintainability.

Cake, J. E.↗

Modular thrust subsystem approaches to solar electric propulsion module design

Three approaches are presented for packaging the elements of a 30 cm ion thrustor subsystem into a modular thrust subsystem. The individual modules, when integrated into a conceptual solar electric propulsion module are applicable to a multimission set of interplanetary flights with the Space Shuttle/Interim Upper Stage as the launch vehicle. The emphasis is on the structural and thermal integration of the components into the modular thrust subsystems. Thermal control for the power processing units is either by direct radiation through louvers in combination with heat pipes of an all heat pipe system. The propellant storage and feed system and thrustor gimbal system concepts are presented. The three approaches are compared on the basis of mass, cost, testing, interfaces, simplicity, reliability, and maintainability.

Cake, J. E.↗

Space shuttle L-tube radiator testing

A series of tests were conducted to support the development of the Orbiter Heat Rejection System. The details of the baseline radiator were defined by designing, fabricating, and testing representative hardware. The tests were performed in the Space Environmental Simulation Laboratory Chamber A. An IR source was used to simulate total solar and infrared environmental loads on the flowing shuttle radiators panel. The thermal and mechanical performance of L tube space radiators and their thermal coating were established.

Phillips, M. A.↗

Design and fabrication of a radiative actively cooled honeycomb sandwich structural panel for a hypersonic aircraft

The panel assembly consisted of an external thermal protection system (metallic heat shields and insulation blankets) and an aluminum honeycomb structure. The structure was cooled to temperature 442K (300 F) by circulating a 60/40 mass solution of ethylene glycol and water through dee shaped coolant tubes nested in the honeycomb and adhesively bonded to the outer skin. Rene'41 heat shields were designed to sustain 5000 cycles of a uniform pressure of + or - 6.89kPa (+ or - 1.0 psi) and aerodynamic heating conditions equivalent to 136 kW sq m (12 Btu sq ft sec) to a 422K (300 F) surface temperature. High temperature flexible insulation blankets were encased in stainless steel foil to protect them from moisture and other potential contaminates. The aluminum actively cooled honeycomb sandwich structural panel was designed to sustain 5000 cycles of cyclic in-plane loading of + or - 210 kN/m (+ or - 1200 lbf/in.) combined with a uniform panel pressure of + or - 6.89 kPa (?1.0 psi).

Ellis, D. A.↗

Spacecraft active thermal control technology status

Four advanced space radiator concepts that were pursued in an integrated effort to develop multi-mission-use and low cost heat rejection systems which can overcome the limitations of current radiator systems are briefly discussed and described. Also, in order to establish a firm background to compare the advanced space radiator concepts, the Orbiter active thermal control system is also briefly described.

Ellis, W. E.↗

Thermal insulation protection means

A system for providing thermal insulation for portions of a spacecraft which do not exceed 900 F during ascent or reentry relative to the earth's atmosphere is described. The thermal insulation is formed of relatively large flexible sheets of needled Nomex felt having a flexible waterproof coating. The thickness of the felt is sized to protect against projected temperatures and is attached to the structure by a resin adhesive. Vent holes in the sheets allow ventilation while maintaining waterproofing. The system is heat treated to provide thermal stability.

Dotts, R. L.↗

Three-dimensional radiative exchange factors for nongray, nondiffuse surfaces

A computer program using a variation of the Monte Carlo method was developed to predict radiative exchange factors in three-dimensional configurations with curved surfaces. The model allows for arbitrary emission, absorption, and reflection characteristics and for radiation exchange between surfaces as well as external irradiation through openings. It was shown that exchange factors can be determined efficiently by using the normal Monte Carlo method for closed configurations and/or high surface emissivities, while energy partitioning is vastly superior in the case of open configurations and/or low surface emissivities. Comparison with some experiments performed on the Space Shuttle heat rejection system demonstrates the model's accuracy as well as its superiority over a simplified diffuse-surface analysis, which requires similar amounts of computer time.

Modest, M. F.↗

Solar heated office complex--Greenwood, South Carolina

Report contains thorough docuumentation of project meeting 85 percent of building heat requirements. System uses roof mounted recirculating water solar panels and underground hot water energy storage. Aluminum film reflectors increase total solar flux captured by panels.

Source record↗

Parametric study of potential early commercial MHD power plants

Three different reference power plant configurations were considered with parametric variations of the various design parameters for each plant. Two of the reference plant designs were based on the use of high temperature regenerative air preheaters separately fired by a low Btu gas produced from a coal gasifier which was integrated with the power plant. The third reference plant design was based on the use of oxygen enriched combustion air preheated to a more moderate temperature in a tubular type metallic recuperative heat exchanger which is part of the bottoming plant heat recovery system. Comparative information was developed on plant performance and economics. The highest net plant efficiency of about 45 percent was attained by the reference plant design with the use of a high temperature air preheater separately fired with the advanced entrained bed gasifier. The use of oxygen enrichment of the combustion air yielded the lowest cost of generating electricity at a slightly lower plant efficiency. Both of these two reference plant designs are identified as potentially attractive for early MHD power plant applications.

Hals, F. A.↗

Solar thermal parabolic dish energy applications

Vu-graphs are presented that show that applications are a viable distributed renewable power generation option. Quality energy can be produced in the form of electricity and high temperature heat. Modular systems are described that can be distributed to new or existing plants and that are mass producible with the associated economies of production.

Pijawka, W.↗

Preliminary design study of solar probe heat shields

The requirements, constraints, design guidelines, and expected performances of heat-shield systems for a solar probe are analyzed. A multiple-stage, asymmetric, right-angle radiation cascade configuration is used as the basis for comparison. Output-to-input radiative flux ratios are first calculated for a system employing gray surfaces. Assuming that the temperature of the inner surface of the payload bus is allowed to reach 400 K, it is shown that four- and five-stage cascade systems employing graphite can approach, respectively, to within about 5.5 and 4 solar radii of the sun. The systems using slip-cast silica and tungsten are then analyzed accounting for the degradation of surface-optical performance caused by the solar wind. It is shown that two- and three-stage silica-tungsten systems can approach, respectively, to within 4 and 3 solar radii of the sun.

Park, C.↗

Failure analysis of a tool steel torque shaft

A low design load drive shaft used to deliver power from an experimental exhaust heat recovery system to the crankshaft of an experimental diesel truck engine failed during highway testing. An independent testing laboratory analyzed the failure by routine metallography and attributed the failure to fatigue induced by a banded microstructure. Visual examination by NASA of the failed shaft plus the knowledge of the torsional load that it carried pointed to a 100 percent ductile failure with no evidence of fatigue. Scanning electron microscopy confirmed this. Torsional test specimens were produced from pieces of the failed shaft and torsional overload testing produced identical failures to that which had occurred in the truck engine. This pointed to a failure caused by a high overload and although the microstructure was defective it was not the cause of the failure.

Reagan, J. R.↗

A quantitative study of factors influencing lamellar eutectic morphology during solidification

The factors that influence the shape of the solid-liquid interface of a lamellar binary eutectic alloy are evaluated. Alloys of carbon tetrabromide and hexachloroethane which serve as a transparent analogue of lamellar metallic eutectics are used. The observed interface shapes are analyzed by computer-aided methods. The solid-liquid interfacial free energies of each of the individual phases comprising the eutectic system are measured as a function of composition using a 'grain boundary groove' technique. The solid-liquid interfacial free energy of the two phases are evaluated directly from the eutectic interface. The phase diagram for the system, the heat of fusion as a function of composition, and the density as a function of composition are measured. The shape of the eutectic interface is controlled mainly by the solid-liquid and solid-solid interfacial free energy relationships at the interface and by the temperature gradient present, rather than by interlamellar diffusion in the liquid at the interface, over the range of growth rates studied.

Kaukler, W. F. S.↗

Preliminary design development of 100 KW rotary power transfer device

Contactless power transfer devices for transferring electrical power across a rotating spacecraft interface were studied. A power level of 100 KW was of primary interest and the study was limited to alternating current devices. Rotary transformers and rotary capacitors together with the required dc to ac power conditioning electronics were examined. Microwave devices were addressed. The rotary transformer with resonant circuit power conditioning was selected as the most feasible approach. The rotary capacitor would be larger while microwave devices would be less efficient. A design analysis was made of a 100 KW, 20 kHz power transfer device consisting of a rotary transformer, power conditioning electronics, drive mechanism and heat rejection system. The size, weight and efficiency of the device were determined. The characteristics of a baseline slip ring were presented. Aspects of testing the 100 KW power transfer device were examined. The power transfer device is a feasible concept which can be implemented using presently available technologies.

Weinberger, S. M.↗

Thermal management for large space platforms

This paper provides an evaluation of heat rejection techniques applicable to multihundred-kilowatt space platforms. A number of promising heat rejection concepts were parametrically weight-optimized over a wide range of conditions to provide a 99% reliability of achieving a 10-yr life for the multihundred-kilowatt space platform. Three panel designs were considered: (1) an advanced meteoroid-bumpered hybrid heat pipe concept, (2) a bumpered liquid concept, and (3) a space constructable heat pipe radiator. The following are some of the significant findings from the study: (1) A single subsystem approach can be used with the heat pipe system, whereas several smaller subsystems are required for the pumped fluid systems. (2) The space constructable radiator approach offers a 10% weight reduction and operational advantages over the conventionally deployed panels.

Oren, J. A.↗

The faint young sun-climate paradox - Continental influences

We examine the various mechanisms which have been proposed to compensate for the climatic effects of a 30% increase in the solar luminosity over the past 4 1/2 billion years. Although atmospheric greenhouse effects have received most attention, other mechanisms may have played a role of comparable importance. In particular, we note that the development of continents during the past 2 1/2 billion years could have had a significant secular effect on the atmosphere-ocean heat transport system. As a result, past climates may have been less susceptible to complete freeze-over. A simple energy balance model is used to demonstrate the magnitude of this effect. Because the CO2 greenhouse effect is not the only means of compensating for solar evolution, the faint-young-sun problem should not be used to infer past levels of atmospheric CO2.

Endal, A. S.↗

Design study of a high power rotary transformer

A design study was made on a rotary transformer for transferring electrical power across a rotating spacecraft interface. The analysis was performed for a 100 KW, 20 KHz unit having a ""pancake'' geometry. The rotary transformer had a radial (vertical) gap and consisted of 4-25 KW modules. It was assumed that the power conditioning comprised of a Schwarz resonant circuit with a 20 KHz switching frequency. The rotary transformer, mechanical and structural design, heat rejection system and drive mechanism which provide a complete power transfer device were examined. The rotary transformer losses, efficiency, weight and size were compared with an axial (axial symmetric) gap transformer having the same performance requirements and input characteristics which was designed as part of a previous program. The ""pancake'' geometry results in a heavier rotary transformer primarily because of inefficient use of the core material. It is shown that the radial gap rotary transformer is a feasible approach for the transfer of electrical power across a rotating interface and can be implemented using presently available technology.

Weinberger, S. M.↗