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At least 1,171 records · Page 65

Low-cost directionally-solidified turbine blades, volume 1

A low cost process of manufacturing high stress rupture strength directionally-solidified high pressure turbine blades was successfully developed for the TFE731-3 Turbofan Engine. The basic processing parameters were established using MAR-M 247 and employing the exothermic directional-solidification process in trial castings of turbine blades. Nickel-based alloys were evaluated as directionally-solidified cast blades. A new turbine blade, disk, and associated components were then designed using previously determined material properties. Engine tests were run and the results were analyzed and compared to the originally established goals. The results showed that the stress rupture strength of exothermically heated, directionally-solidified MAR-M 247 turbine blades exceeded program objectives and that the performance and cost reduction goals were achieved.

Sink, L. W.↗

Development of a compressive failure model for carbon fiber composites and associated uncertainties.

An approach to increase the value of carbon fiber for wind turbines blades, and other compressive strength driven designs, is to identify pathways to increase its cost-specific compressive strength. A finite element model has been developed to evaluate the predictiveness of current finite element methods and to lay groundwork for future studies that focus on improving the cost-specific compressive strength. Parametric studies are conducted to understand which uncertainties in the model inputs have the greatest impact on compressive strength predictions. Furthermore, a statistical approach is also presented that enables the micromechanical model, which is deterministic, to efficiently account for statistical variability in the fiber misalignment present in composite materials; especially if the results from the hexagonal and square pack models are averaged. The model was found to agree well with experimental results for a Zoltek PX-35 pultrusion. The sensitivity studies suggest that the fiber packing and the interface shear strength have the greatest impact on compressive strength prediction for the fiber reinforced polymer studied here. Based on the performance of the modeling approach presented in this work, it is deemed sufficient for future work which will seek to identify carbon fiber composites with improved cost-specific compressive strength.

36 MATERIALS SCIENCE↗

UAE6 - Wind Tunnel Tests Data - UAE6 - Sequence K - Raw Data

Sequence K: Step AOA, Probes (P) This sequence was designed to quantify the 3-D blade static angle-of-attack response in the presence of rotational influences by varying the blade pitch angle. Sequence K used an upwind, rigid turbine with a 0° cone angle. The wind speeds ranged from 6 m/s to 20 m/s, and data were collected at yaw angles of 0° and 30°. The rotor rotated at 72 RPM. Blade and probe pressure measurements were collected. The teeter dampers were replaced with rigid links, and these two channels were flagged as not applicable by setting the measured values in the data file to -99999.99 Nm. The teeter link load cell was pre-tensioned to 40,000 N. The blade pitch angle ramped continuously at 0.18°/s over a wide range of increasing and decreasing pitch angles. A step sequence was also performed. The blade pitch was stepped 5°, the flow was allowed to stabilize, and the pitch angle was held for 8 seconds. Then the pitch angle step was repeated. Again, a wide range of pitch angles was obtained, both increasing and decreasing. The file lengths for this sequence varied from 96 seconds to 6 minutes, depending on the pitch angle range. Some short points were collected at 0° yaw and 3° pitch to verify the functionality of the instrumentation. The file name convention used the initial letter K, followed by two digits specifying wind speed, followed by two digits for yaw angle, followed by RU, RD, or ST, followed by the repetition digit. The angle-of-attack motion was differentiated by RU (ramp up), RD (ramp down), and ST (step down then step up). This sequence is related to sequences L and R.

17 WIND ENERGY↗

UAE6 - Wind Tunnel Tests Data - UAE6 - Sequence L - Raw Data

Sequence L: Step AOA, Parked (P) This sequence was designed to quantify the 3-D blade static angle-of-attack response in the absence of rotational influences by varying the blade pitch angle. This test sequence used an upwind, rigid turbine with a 0° cone angle. Wind speeds of 20 m/s and 30 m/s were used, and all data were collected at a yaw angle of 0°. The rotor was parked with the instrumented blade fixed at 0° azimuth, and the rotor lock was installed (see Appendix A). Blade and probe pressure measurements were collected. The teeter dampers were replaced with rigid links, and these two channels were flagged as not applicable by setting the measured values in the data file to -99999.99 Nm. The teeter link load cell was pre-tensioned to 40,000 N. The blade pitch angle ramped continuously at 0.18°/s over a wide range of increasing and decreasing pitch angles. A step sequence was also performed. The blade pitch was stepped 5°, the flow was allowed to stabilize, and the pitch angle was held for 8 seconds. Then the pitch angle step was repeated. Again, a wide range of pitch angles was obtained, both increasing and decreasing. The file lengths for this sequence varied from 5 to 10 minutes, depending on the pitch angle range. The file name convention used the initial letter L followed by two digits specifying wind speed, followed by 00 for yaw angle, followed by RU, RD, or ST, followed by the repetition digit. The angle-of-attack motion was differentiated by RU (ramp up), RD (ramp down), and ST (step down, then step up). This sequence is related to sequences K and R.

17 WIND ENERGY↗

Performance of a transonic compressor rotor with an aspect ratio of 6.5

The overall and blade-element performances and the aerodynamic design parameters of a transonic rotor with an aspect ratio of 6.5, designed to investigate the effects of aspect ratio on range and performance are presented. The rotor was designed for a total-pressure ratio of 1.53, an efficiency of 0.898, and a weight flow of 67.76 pounds per second.

Reid, L.↗

Fluid mechanics, acoustics, and design of turbomachinery, part 2

A conference was conducted to investigate various parameters involved in the design of turbomachinery. The acoustic properties of compressor rotors at subsonic speeds are described to show the sources of sound in fluid flows and sound radiation from the rotors. The design criteria for turbomachinery are examined to show impeller design methods, transonic compressor technology, and blade selection for an axial flow compressor. Specific applications of turbomachinery used as pumps for aerospace applications and turbomachinery for marine propulsion are described.

Lakshminarayana, B.↗

Aerodynamic performance of a 1.35-pressure-ratio axial-flow fan stage

The overall blade element performances and the aerodynamic design parameters are presented for a 1.35-pressure-ratio fan stage. The fan stage was designed for a weight flow of 32.7 kilograms per second and a tip speed of 302.8 meters per second. At design speed the stage peak efficiency of 0.879 occurred at a pressure ratio of 1.329 and design flow. Stage stall margin was approximately 14 percent. At design flow rotor efficiency was 0.94 and the pressure ratio was 1.360.

Osborn, W. M.↗

A method to estimate weight and dimensions of large and small gas turbine engines

A computerized method was developed to estimate weight and envelope dimensions of large and small gas turbine engines within + or - 5% to 10%. The method is based on correlations of component weight and design features of 29 data base engines. Rotating components were estimated by a preliminary design procedure which is sensitive to blade geometry, operating conditions, material properties, shaft speed, hub tip ratio, etc. The development and justification of the method selected, and the various methods of analysis are discussed.

Onat, E.↗

Recent Darrieus vertical axis wind turbine aerodynamical experiments at Sandia National Laboratories

Experiments contributing to the understanding of the aerodynamics of airfoils operating in the vertical axis wind turbine (VAWT) environment are described. These experiments are ultimately intended to reduce VAWT cost of energy and increase system reliability. They include chordwise pressure surveys, circumferential blade acceleration surveys, effects of blade camber, pitch and offset, blade blowing, and use of sections designed specifically for VAWT application.

Klimas, P. C.↗

Development of heat flux sensors for turbine airfoils and combustor liners

The design of durable turbine airfoils that use a minimum amount of cooling air requires knowledge of the heat loads on the airfoils during engine operation. Measurement of these heat loads will permit the verification or modification of the analytical models used in the design process and will improve the ability to predict and confirm the thermal performance of turbine airfoil designs. Heat flux sensors for turbine blades and vanes must be compatible with the cast nickel-base and cobalt-base materials used in their fabrication and will need to operate in a hostile environment with regard to temperature, pressure and thermal cycling. There is also a need to miniaturize the sensors to obtain measurements without perturbing the heat flows that are to be measured.

Atkinson, W. H.↗

NASA/Army rotor system flight research leading to the UH-60 airloads program

A review is presented of some of the early rotor systems flight research leading to the present comprehensive NASA/Army rotor system airloads program with the UH-60 helicopter. The experimental and analytical plans and progress for this program are described, including the design and development of a rotor blade which incorporated 242 pressure transducers buried in the surface of the blade, and also the development of calibration hardware for regular calibration and testing of the transducers. Supporting analytical developments based on the comprehensive analytical model of rotorcraft aerodynamics and dynamics (CAMRAD) and various CFD codes are discussed. The highly instrumented UH-60 as well as companion programs of full-scale and model wind tunnel tests of the UH-60 rotor with identical instrumentation will provide the opportunity to explore a full range of rotor experiments and the data necessary to validate the advanced methodologies under development.

Snyder, W. J.↗

Prediction of noise field of a propfan at angle of attack

A method for predicting the noise field of a propfan operating at an angle of attack to the oncoming flow is presented. The method takes advantage of the high-blade-count of the advanced propeller designs to provide an accurate and efficient formula for predicting their noise field. The formula, which is written in terms of the Airy function and its derivative, provides a very attractive alternative to the use of numerical integration. A preliminary comparison shows rather favorable agreement between the predictions from the present method and the experimental data.

Envia, Edmane↗

Navy propeller section characteristics as used in propeller design

This report contains artificial aerodynamic characteristics of a set of propeller sections to be used in designing propellers by means of the blade element theory. Characteristics computed from model propeller tests for a single section are extended to cover sections of Navy propeller sections at high Reynolds Number in the variable density tunnel of the NACA.

Weick, Fred E↗