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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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The use of a photographic pyrometer for nonintrusive measurement of high temperature surfaces in a wind tunnel test is described. The advantages of the pyrometer for measuring surfaces whose unique shape makes use of thermocouples difficult are pointed out. The use of computer operated densitometers or optical processors for the data reduction is recommended.
Catalytic combustion with both low and medium heating value coal gases obtained from an operating gasifier was demonstrated. A practical operating range for efficient operation was determined, and also to identify potential problem areas were identified for consideration during stationary gas turbine engine design. The test rig consists of fuel injectors, a fuel-air premixing section, a catalytic reactor with thermocouple instrumentation and a single point, water cooled sample probe. The test rig included inlet and outlet transition pieces and was designed for installation into an existing test loop.
The Space Transportation System (STS) test program is unique in that it combines flight testing with operational flights using the first operational orbital vehicle (OV-102). The Space Shuttle Orbiter was instrumented to obtain various types of flight data. The instrumentation, designated Development Flight Instrumentation (DFI) includes pressure transducers, thermocouples, calorimeters, and accelerometers. A comparison is conducted between orbiter DFI forward fuselage flight pressure data obtained from OV-102 during the STS-1 reentry, and ground facility data obtained utilizing a 0.04 scale Orbiter forebody model. The comparisons are used to validate the existing experimental data base, optimize the pressure modeling technique, and make possible the refinement of error analysis relative to both. The obtained results indicate, in general, good agreement between flight and ground-based data.
Various configurations of high temperature, heat flux sensors were studied to determine their suitability for use in experimental combustor liners of advanced aircraft gas turbine engines. It was determined that embedded thermocouple sensors, laminated sensors, and Gardon gauge sensors, were the most viable candidates. Sensors of all three types were fabricated, calibrated, and endurance tested. All three types of sensors met the fabricability survivability, and accuracy requirements established for their application.
A method was developed for calculating the internal temperature distribution in an aircraft tire while free rolling under load. The method uses an approximate stress analysis of each point in the tire as it rolls through the contact patch, and from this stress change the mechanical work done on each volume element may be obtained and converted into a heat release rate through a knowledge of material characteristics. The tire cross-section is then considered as a body with internal heat generation, and the diffusion equation is solved numerically with appropriate boundary conditions of the wheel and runway surface. Comparison with data obtained with buried thermocouples in tires shows good agreement.
The mean and turbulence characteristics of the surface wind measured near the Atlantic coast were measured. The experimental data were acquired from a 76 meter tall instrumented micrometeorological tower. Mean wind and turbulence measurements were made with two types of instrumentation consisting of cup vane and temperature probes, primarily used for mean profile measurements of velocity and temperature respectively. The second system, a hot film and thermocouple system, was used for measurement of turbulence variances and covariances and spectra. The cup vane system was used to acquire data from all wind directions, while the hot film system was primarily used for turbulence measurements from the two prevailing wind directions, south and northwest. The micrometeorological tower is a self standing nonguyed tower with five working platforms at 15.2m (50 ft.) intervals, with cup vane and aspirated temperature probes mounted at each platform.
A rotary instrumentation system which consists of ruggedized miniature telemetry transmitters installed on the rotating shaft of a gas turbine engine to telemeter the outputs of sensors (strain gages, thermocouples, etc.) on rotating engine components was designed. A small prototype system, which demonstrates the capabilities of performing in the intended environment and demonstrates that the system is expandable to handle about 100 data channels was developed.
A method was developed for calculating the internal temperature distribution in an aircraft tire while free rolling under load. The method uses an approximate stress analysis of each point in the tire as it rolls through the contact patch, and from this stress change the mechanical work done on each volume element may be obtained and converted into a heat release rate through a knowledge of material characteristics. The tire cross-section is then considered as a body with internal heat generation, and the diffusion equation is solved numerically with appropriate boundary conditions of the wheel and runway surface. Comparison with data obtained with buried thermocouples in tires shows good agreement.
An experimental investigation was conducted to mode the film cooling performance for a turbine vane leading edge using the stagnation region of a cylinder in cross flow. Experiments were conducted with a single row of spanwise angled (25 deg) coolant holes for a range of the coolant blowing ratio and dimensionless coolant temperature with free stream-to-wall temperature ratio approximately 1.7 and Re sub D = 90000. the cylindrical test surface was instrumented with miniature heat flux gages and wall thermocouples to determine the percentage reduction in the Stanton number as a function of the distance downstream from injection (x/d sub 0) and the location between adjacent holes (z/S). Data from local heat flux measurements are presented for injection from a single row located at 5 deg, 22.9 deg, 40.8 deg, from stagnation using a hole spacing ratio of S/d = 5. The film coolant was injected with T sub c T sub w with a dimensionless coolant temperature in the range 1.18 or equal to theta sub c or equal to 1.56. The data for local Stanton Number Reduction (SNR) showed a significant increase in SNR as theta sub c was increased above 1.0.
A two step process of joining a lead wire to .000002 m thick platinum alloy film which rests upon an equally thin alumina insulating layer which is adhered to a metal substrate is described. Typically the platinum alloy film forms part of a thermocouple for measuring the surface temperature of a gas turbine airfoil. In the first step the lead wire is deformed 30 to 60% at room temperature while the characteristic one million ohm resistance of the alumina insulating layer is monitored for degradation. In the second step the cold pressed assembly is heated at 865 to 1025 C for 4 to 75 hr in air. During the heating step any degradation of insulating layer resistance may be reversed, provided the resistance was not decreased below 100 ohm in the cold pressing.
Test experience with J series ion thrusters have indicated that the present thruster design may result in excessive temperatures in areas which utilize organic materials such as wire insulation, with the resultant outgassing and potential contamination of insulating materials. Further, it appears that thermal data obtained with earlier thruster designs, such as the 700 series thruster, may not be directly applicable to the J series design. Two J series thrusters were fitted with thermocouples and critical temperatures measured for a variety of configurations and operating parameters. Completely enclosing the thruster to reduce facility contamination significantly increased temperatures prompting the selection of a compromise geometry for life testing. The operating parameter having the largest effect on temperatures was discharge power, while beam power affected little else than extraction system temperatures. Several off-normal operating modes were also investigated. Data believed to be sufficient to effectively modify existing thermal models were obtained from the tests.
Heat-transfer measurements have been made at Mach 10 in air on an instrumented 0.006-scale model of an advanced winged entry vehicle. Data were obtained at 83 thermocouple stations which include locations on the lower and upper surface centerlines, spanwise positions along the lower and upper surfaces of the wing, the lower surface of the body flap, and radial locations on the fuselage. Data were obtained for angles of attack ranging from 0 to 45 deg, sideslip angles of + or - 2 deg, Reynolds numbers of 0.5, 1.0 and 2.0 million per foot, and body-flap deflections of 0, 10, and 20 deg. The data generally indicate increased windward heating and decreased leeside heating with increased angle of attack, significantly increased body-flap heating with deflection angle, and minor variations in heating with sideslip, increasing in magnitude with angle of attack. Windward centerline data are shown to be in fair agreement with results of predictions based on an approximate engineering method.
This paper describes a comparative study of temperatures measured with Coherent Anti-Stokes Raman Spectroscopy (CARS) and those using standard measurement techniques. CARS temperatures from nitrogen vibrational-rotational spectra have been obtained in a premixed hydrogen-air laboratory flame supported on a flat flame burner over a temperature range from about 1000 K to 2100 K. The techniques used for comparison were sodium line reversal, thin wire thermocouples and heat balance calculations. These studies show a good agreement over the entire temperature range studied.
An aerobraking Orbital transfer vehicle may be used to increase the Space Shuttle mission capability to and from high orbits. A Mach 10 wind-tunnel test was performed for a low lift-drag aerobrake, to define a preliminary aerothermal environment for this candidate concept. Test hardware simulated the ribs and stretched fabric of conceptual flight hardware. Pressures, paint-melting histories, and oilflow data were measured on the brake. Pressure and thermocouple heating rate data were measured on the payload. Brake peak heating is at the edge at all angles of attack, although the stagnation point is not outboard of 75 percent radius even at 20 degrees angle of attack. Brake ribs show slightly higher heating than flats, although pressures are essentially constant. Payload peak heating occurs near 12 degrees angle of attack, and is 30 percent of the sphere stagnation point heating (for a sphere of brake diameter). Payload pressure distributions follow the heating pattern. Reynolds number effects are small on the brake and large on the payload, for the range of test conditions: 0.4-1.0 million/foot.
Geostationary satellite surface temperatures derived from a Visible and Infrared Spin Scan Radiometer (VISSR) sensor (10.5 to 12.6 microns) were compared with 1.5-m air temperatures collected by a thermocouple on a traversing vehicle along rural highway transects in Florida, and with two fixed thermographs located in rural and agricultural areas. Statistical comparisons between satellite and 1.5-m observations yielded a mean correlation coefficient of 0.87 and an average sample standard deviation from regression of 1.57 C during clear nights for four winters (1978-1981). The satellite-temperature image of Lake Okeechobee was compared with its geographic outline for areal image registration. Manual overlays of temporal images were repeatable to within one pixel. Satellite-sensed water temperature of Lake Okeechobee was used as an indicator of satellite radiometer repeatability and stability.
Cooling accelerated by attaching Peltier junction. Electric current carries heat to or from junction between two dissimilar metals, direction of heat flow depending on direction of current and particular metals used. Direction of current is opposite to that of same two metals operating as thermocouple.
A new technique was developed to systematically expand the aerothermodynamic envelope of the Space Shuttle Protection System (TPS). The technique required transient flight test maneuvers which were performed on the second, fourth, and fifth Shuttle reentries. Kalman filtering and parameter estimation were used for the reduction of embedded thermocouple data to obtain best estimates of aerothermal parameters. Difficulties in reducing the data were overcome or minimized. Thermal parameters were estimated to minimize uncertainties, and heating rate parameters were estimated to correlate with angle of attack, sideslip, deflection angle, and Reynolds number changes. Heating trends from the maneuvers allow for rapid and safe envelope expansion needed for future missions, except for some local areas.
Local heat transfer coefficients were obtained on irregular cylindrical shapes which typify the accretion of ice on circular cylinders in cross flow. The ice shapes were grown on a 5.1 cm (2.0 in.) diameter cylinder in the NASA Lewis Icing Research Tunnel. The shapes were 2, 5, and 15 min accumulations of glaze ice and 15 min accumulation of rime ice. Heat transfer coefficients were also measured around the cylinder with no ice accretion. These icing shapes were averaged axially to obtain a nominal shape of constant cross section for the heat transfer tests. Heat transfer coefficients around the perimeter of each shape were measured with electrically heated copper strips embedded in the surface of the model which was cast from polyurethane foam. Each strip contained a thermocouple to measure the local surface temperature. The models were run in a 15.2 x 68.6 cm (6 x 27 in.) wind tunnel at several velocities. Background turbulence in the wind tunnel was less than 0.5 percent. The models were also run with a turbulence producing grid which gave about 3.5 percent turbulence at the model location with the model removed. The effect of roughness was also simulated with sand grains glued to the surface. Results are presented as Nusselt number versus angle from the stagnation line for the smooth and rough models for both high and low levels of free stream turblence. Roughness of the surface in the region prior to flow separation plays a major role in determining the heat transfer distribution.