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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,171 records · Page 65
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Structure and thermal behavior of a nickel complex based on a V-shaped bis(4-(1H-imidazol-1-yl)phenyl)amine ligand

A new coordination polymer ([Ni(BIPA)(bpdc)(H{sub 2}O){sub 2}]){sub n} has been prepared based on a new V-shaped bis(4-(1H-imidazol-1-yl)phenyl)amine (BIPA) ligand. Complex was characterized by elemental analysis, IR spectra, X-ray powder diffraction, thermal analysis and single crystal X-ray analysis. Complex exhibits a 1D → 3D structure. Hydrogen bonds play an important role in the formation of supramolecular network structure. Thermal analysis indicates that complex exhibits a high thermal stability.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

A possible mechanism of the enhancement and maintenance of the shear magnetic field component in the current sheet of the Earth’s magnetotail

The influence of the shear magnetic field component, which is directed along the electric current in the current sheet (CS) of the Earth’s magnetotail and enhanced near the neutral plane of the CS, on the nonadiabatic dynamics of ions interacting with the CS is studied. The results of simulation of the nonadiabatic ion motion in the prescribed magnetic configuration similar to that observed in the magnetotail CS by the CLUSTER spacecraft demonstrated that, in the presence of some initial shear magnetic field, the north-south asymmetry in the ion reflection/refraction in the CS is observed. This asymmetry leads to the formation of an additional current system formed by the oppositely directed electric currents flowing in the northern and southern parts of the plasma sheet in the planes tangential to the CS plane and in the direction perpendicular to the direction of the electric current in the CS. The formation of this current system perhaps is responsible for the enhancement and further maintenance of the shear magnetic field near the neutral plane of the CS. The CS structure and ion dynamics observed in 17 intervals of the CS crossings by the CLUSTER spacecraft is analyzed. In these intervals, the shear magnetic field was increased near the neutral plane of the CS, so that the bell-shaped spatial distribution of this field across the CS plane was observed. The results of the present analysis confirm the suggested scenario of the enhancement of the shear magnetic field near the neutral plane of the CS due to the peculiarities of the nonadiabatic ion dynamics.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2013

Orthogonal decomposition as a design tool: With application to a mixing impeller

Digital manufacturing eliminates the expense and time required to develop custom products. By utilizing this technology, designers can quickly create a customized product specifically for their performance needs. But the timescale and expense from the engineering design workflows used to develop these customized products have not been adapted from the workflows used in mass production. In many cases these customized designs build upon already successful mass-produced products that were developed using conventional engineering design workflows. Many times as part of this conventional design process significant time is spent creating and validating high fidelity models that accurately predict the performance of the final design. These existing validated high fidelity models used for the mass-produced design can be reused for analysis and design of unknown products. This thesis explores the integration of reduced order modeling and detailed analysis into the engineering design workflow developing a customized design using digital manufacturing. Specifically, detailed analysis is coupled with proper orthogonal decomposition to enable the exploration of the design space while simultaneously shaping the model representing the design. This revised workflow is examined using the design of a laboratory scale overhead mixer impeller. The case study presented here is compared with the design of the Kar Dynamic Mixer impeller developed by The Dow Chemical Company. The result of which is a customized design for a refined set of operating conditions with improved performance.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2018

High Brightness Superconducting RF Gun Cavity

The Phase I goals were to numerically optimize a TM020/TM010 SRF gun with a demountable back wall, using SLAC’s state-of-the-art massive parallel ACE3P suite of 3D Finite Element Analysis codes available at the National Energy Research Scientific Computing Center (NERSC) , which includes: a) TM020 cell shape, including impact of RF focusing on beam dynamics; b) optimum number of TM010-cells to achieve low emittances; c) multipacting simulations back wall opening; d) dark current investigations; e) studies on LOM and HOM damping with waveguides/port on TM020-cells using wakefield solver can be conducted as well but are not required stringently; f) conceptual design of a power input coupler; g) multiphysics simulations to optimize the gun thermal management and cooling requirements for a superconducting joint; h) multivariate beam dynamical optimization in conjunction with the gun optimization; and i) finalize an engineering design for vertical high power tests at JLab.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2018

X-Ray Diffraction Texture Analysis of Uranium Alloy Fuel PLN-5527 R0

This test plan describes XRD sample characterization for uranium alloys. This test plan includes preferred sample preparation information, characterization method, instrument parameters, calibration method, analysis software, data-acceptance requirements, documentation/reporting requirements. Texture measurements will be taken based on relative peak shapes (e.g., peak height, area, integrated intensity, etc.), relative to the individual XRD pattern.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Multipaper Spectral Estimation: An Alternative to the Welch Periodogram Approach

Dynamic structural systems either operational or under test require complex spectral analysis in order to characterize their modal responses. In some applications constant vigilance in terms of analysis or potential failures demand an accurate methodology to estimate both modal frequencies as well as mode shapes. Typically, classical periodogram spectra are windowed and averaged applying the well-known Welch periodogram methodology (WPM) for spectral estimation [1]. In this report we discuss an alternative technique—the Multitaper Method (MTM) that can be applied to solve this challenging problem especially in the case of noisy, uncertain accelerometer measurements [2]. This approach is based on the development of a set of orthogonal tapers or windows enabling a superior statistical performance alleviating the need to section/overlap the measured data. Therefore, the MTM is capable of producing reliable and accurate spectral estimates enabling the extraction of the structural modal vibration frequencies.

42 ENGINEERING↗
DOE OSTI2025

Modal Field Reconstruction in Resonant Cavities in the Fundamental and Undermoded Frequency Regimes

Theory, simulations, and experiments are presented that demonstrate reconstruction of electromagnetic fields in a cavity from sparse probe measurements. Such techniques are often referred to as virtual sensing, allowing fields at unobserved locations to be predicted. These methods are appropriate for the fundamental and undermoded regimes, providing the ability to estimate fields (and shielding effectiveness) throughout an arbitrarily shaped cavity from a few judiciously spaced probes. A modal simulation method is implemented that allows the response of arbitrarily shaped cavities to be rapidly computed with respect to varying probe locations and slot parameters, enabling statistical analysis of probe placement on reconstruction performance. A cylindrical vessel with numerous probe holes is developed for experiments, referred to as Perforated Vessel 2 (PV2). Experiments are performed on the vessel with and without a steel box inside, where transmit power is delivered into the vessel either through probes (probe injection) or through slots using an external antenna (slot excitation). Simulations and experiments illustrate that when the number of probes is minimal (equal to the number of mode coefficients to be estimated at each frequency), probe placement is critical to avoid missed peaks and to have acceptable reconstruction error. Probe placement becomes less important as the number of probes is increased, but care is still required to avoid probe locations giving poor performance.

42 ENGINEERING↗
DOE OSTI2025

Understanding Geometry and Microstructure Interactions In LPBF By Linking Lab Scale Studies To Real Part Case Examples

The mechanical properties derived from simple tensile tests are uniquely important in the design and qualification of load bearing metallic components. The tensile properties in standards for wrought metallic materials are generally accessible for design and simulation engineers, but this is not the case for additively manufactured metals. This work investigates the influence of tensile specimen geometry on the mechanical properties of laser powder bed fusion (LPBF) additively manufactured Ti-6Al-4V, particularly in relation to properties measured from specimens excised from an exemplar part. A comprehensive analysis was conducted across various specimen geometries, considering factors such as thermal history, cross-sectional area, shape, and surface roughness. Key findings reveal that sample size, particularly cross-sectional area, significantly affects reported tensile properties, with ASTM E8 flat and round specimens exhibiting differences in elastic modulus (13%), yield strength (17%), ultimate tensile strength (UTS) (14%), and elongation to failure (11%). Additionally, surface roughness was found to have a limited impact on ASTM round geometries, but it becomes critical in thin-walled and small high-throughput samples. The ASTM flat samples closely matched the properties of samples excised from the exemplar part, underscoring the necessity of testing witness samples that accurately represent end-use conditions. Furthermore, mechanical properties of samples built within the stitch zone of the exemplar part demonstrated reduced ductility, highlighting the importance of laser alignment and qualification in multi-laser additive manufacturing processes. Overall, this study emphasizes the need for careful consideration of specimen geometry and testing conditions to ensure accurate reporting of mechanical properties in LPBF Ti-6Al-4V.

36 MATERIALS SCIENCE↗
DOE OSTI2024

The Evaluation of Machine Learning Techniques for Isotope Identification Contextualized by Training and Testing Spectral Similarity

Precise gamma-ray spectral analysis is crucial in high-stakes applications, such as nuclear security. Research efforts toward implementing machine learning (ML) approaches for accurate analysis are limited by the resemblance of the training data to the testing scenarios. The underlying spectral shape of synthetic data may not perfectly reflect measured configurations, and measurement campaigns may be limited by resource constraints. Consequently, ML algorithms for isotope identification must maintain accurate classification performance under domain shifts between the training and testing data. To this end, four different classifiers (Ridge, Random Forest, Extreme Gradient Boosting, and Multilayer Perceptron) were trained on the same dataset and evaluated on twelve other datasets with varying standoff distances, shielding, and background configurations. A tailored statistical approach was introduced to quantify the similarity between the training and testing configurations, which was then related to the predictive performance. Wilcoxon signed-rank tests revealed that the OVR-wrapped XGB significantly outperformed the other algorithms, with confidence levels of 99.0% or above for the 133Ba, 60Co, 137Cs, and 152Eu sources. The findings from this work are significant as they outline techniques to promote the development of robust ML-based approaches for isotope identification.

domain adaptation↗
DOE OSTI2015

TU-CD-BRB-10: 18F-FDG PET Image-Derived Tumor Features Highlight Altered Pathways Identified by Trancriptomic Analysis in Head and Neck Cancer

Purpose: Several quantitative features can be extracted from 18F-FDG PET images, such as standardized uptake values (SUVs), metabolic tumor volume (MTV), shape characterization (SC) or intra-tumor radiotracer heterogeneity quantification (HQ). Some of these features calculated from baseline 18F-FDG PET images have shown a prognostic and predictive clinical value. It has been hypothesized that these features highlight underlying tumor patho-physiological processes at smaller scales. The objective of this study was to investigate the ability of recovering alterations of signaling pathways from FDG PET image-derived features. Methods: 52 patients were prospectively recruited from two medical centers (Brest and Poitiers). All patients underwent an FDG PET scan for staging and biopsies of both healthy and primary tumor tissues. Biopsies went through a transcriptomic analysis performed in four spates on 4×44k chips (Agilent™). Primary tumors were delineated in the PET images using the Fuzzy Locally Adaptive Bayesian algorithm and characterized using 10 features including SUVs, SC and HQ. A module network algorithm followed by functional annotation was exploited in order to link PET features with signaling pathways alterations. Results: Several PET-derived features were found to discriminate differentially expressed genes between tumor and healthy tissue (fold-change >2, p<0.01) into 30 co-regulated groups (p<0.05). Functional annotations applied to these groups of genes highlighted associations with well-known pathways involved in cancer processes, such as cell proliferation and apoptosis, as well as with more specific ones such as unsaturated fatty acids. Conclusion: Quantitative features extracted from baseline 18F-FDG PET images usually exploited only for diagnosis and staging, were identified in this work as being related to specific altered pathways and may show promise as tools for personalizing treatment decisions.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2026

Generation of lognormal synthetic Lyman-α forest spectra for P 1 D analysis

The one-dimensional flux power spectrum (P 1 D ) of the Lyman-α forest probes small-scale structure in the intergalactic medium (IGM) and is therefore sensitive to a variety of cosmological and astrophysical parameters. These include the amplitude and shape of the matter power spectrum, the thermal history of the IGM, the sum of neutrino masses, and potential small-scale fluctuations due to the nature of dark matter. However, P 1 D is also highly sensitive to observational and instrumental systematics, making accurate synthetic spectra essential for validating analyses and quantifying these effects, especially in high-volume surveys like the Dark Energy Spectroscopic Instrument (DESI). We present an efficient lognormal mock framework for generating one-dimensional Lyman-α forest spectra tailored for P 1 D analysis. Our method captures the redshift evolution of the mean transmitted flux and the scale-dependent shape and amplitude of the one-dimensional flux power spectrum by tuning Gaussian field correlations and transformation parameters. Across the DESI Early Data Release (EDR) redshift range (2.0 ≤ z ≤ 3.8), and a wide range of scales (10 -4 s km -1 ≤ k ≤ 1.0 s km -1 ), our mocks recover the mean flux evolution with redshift to sub-percent accuracy, and the P 1 D at the percent level. Additionally, we discuss potential extensions of this framework, such as the incorporation of astrophysical contaminants, continuum uncertainties, and instrumental effects. Such improvements would expand its utility in ongoing and upcoming surveys and enable a broader range of validation efforts and systematics studies for P 1 D inference and precision cosmology.

Lyman alpha forest↗
DOE OSTI2023

Insights into the physiological and genomic characterization of three bacterial isolates from a highly alkaline, terrestrial serpentinizing system

The terrestrial serpentinite-hosted ecosystem known as “The Cedars” is home to a diverse microbial community persisting under highly alkaline (pH ~ 12) and reducing (Eh < -550 mV) conditions. This extreme environment presents particular difficulties for microbial life, and efforts to isolate microorganisms from The Cedars over the past decade have remained challenging. Herein, we report the initial physiological assessment and/or full genomic characterization of three isolates: Paenibacillus sp. Cedars (‘Paeni-Cedars’), Alishewanella sp. BS5-314 (‘Ali-BS5-314’), and Anaerobacillus sp. CMMVII (‘Anaero-CMMVII’). Paeni-Cedars is a Gram-positive, rod-shaped, mesophilic facultative anaerobe that grows between pH 7–10 (minimum pH tested was 7), temperatures 20–40°C, and 0–3% NaCl concentration. The addition of 10–20 mM CaCl 2 enhanced growth, and iron reduction was observed in the following order, 2-line ferrihydrite > magnetite > serpentinite ~ chromite ~ hematite. Genome analysis identified genes for flavin-mediated iron reduction and synthesis of a bacillibactin-like, catechol-type siderophore. Ali-BS5-314 is a Gram-negative, rod-shaped, mesophilic, facultative anaerobic alkaliphile that grows between pH 10–12 and temperatures 10–40°C, with limited growth observed 1–5% NaCl. Nitrate is used as a terminal electron acceptor under anaerobic conditions, which was corroborated by genome analysis. The Ali-BS5-314 genome also includes genes for benzoate-like compound metabolism. Anaero-CMMVII remained difficult to cultivate for physiological studies; however, growth was observed between pH 9–12, with the addition of 0.01–1% yeast extract. Anaero-CMMVII is a probable oxygen-tolerant anaerobic alkaliphile with hydrogenotrophic respiration coupled with nitrate reduction, as determined by genome analysis. Based on single-copy genes, ANI, AAI and dDDH analyses, Paeni-Cedars and Ali-BS5-314 are related to other species (P. glucanolyticus and A. aestuarii, respectively), and Anaero-CMMVII represents a new species. The characterization of these three isolates demonstrate the range of ecophysiological adaptations and metabolisms present in serpentinite-hosted ecosystems, including mineral reduction, alkaliphily, and siderophore production.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2022

Isotherm Modeling and Techno-Economic Analysis of Contactor Technologies for New Tetraamine-Appended MOF for NGCC Applications

Recently, a family of tetraamine-functionalized metal-organic frameworks (MOF) has been reported as promising sorbent materials for capturing CO2 from flue gas conditions relevant to natural gas combined cycle (NGCC) applications. The main advantages of these materials are their two-step cooperative CO2 adsorption, which gives rise to unusual two step-shaped CO2 adsorption profiles and their high thermal stability. This work presents the modelling of the two-transition isotherm of the tetraamine-appended MOF, N,N'-bis(3-aminopropyl)-1,4-diaminobutane (3-4-3)-appended Mg2(dobpdc), and the techno-economic analysis (TEA) of carbon capture processes utilizing this sorbent. Due to the unusual isotherm shapes of the experimental CO2 adsorption data for tetraamine-appended Mg2(dobpdc) and the strong nonlinearity of CO2 loading with respect to temperature and pressure, we tested two different models which use logistic functions for representing the different isotherm behaviors in the different pressure ranges. The first model uses the quadratic isotherm model in the low-pressure region, the Langmuir isotherm model in the middle pressure range, and the dual site Langmuir isotherm model in the high-pressure range. To model the transition between regions we used the arctangent functions independent of temperature and the thermal effect was accounted by using the Clausius-Clapeyron relation]. The second model is an extension of the weighted dual-site Langmuir isotherm model presented by Hughes et al.. In this extended model, the dual-site Langmuir isotherm is employed in the three transition regions, using temperature-dependent logistic functions to activate or deactivate the isotherm model in the low, middle, and high-pressure ranges. Both models fit the experimental data quite well with root mean squared errors (RMSE’s) of 0.41 and 0.17 for model 1 and model 2, respectively. Since model 2 resulted in a lower RMSE, it was leveraged for the development of the gas/solid contactor models used by the TEA. Specifically, two different contactor models, an axial-flow fixed bed and moving bed contactor, were developed as part of this work. These models are dynamic, pressure-driven, and consist of mass, energy, and momentum conservation equations. A kinetic model was also developed by performing parameter estimation using experimental fixed bed breakthrough data. These models are then used to simulate CO2 capture processes from the flue gas generated from a ~600 gross MW NGCC power plant. A cost model was developed which considers the capital cost of the reactors and the significant operating costs such as steam and electricity. Using NETL’s Framework for the Optimization and Quantification of Uncertainty of Uncertainty and Surrogates tool (FOQUS), which has the capability of linking models built using numerous modelling platforms with derivative-free optimization solvers, a techno-economic optimization of the carbon capture processes was performed which minimizes the cost of capture.

Caballero, Daison↗
DOE OSTI2016

GazeAppraise v. 0.1

GazeAppraise advances the state of the art of gaze pattern analysis using methods that simultaneously analyze spatial and temporal characteristics of gaze patterns. GazeAppraise enables novel research in visual perception and cognition; for example, using shape features as distinguishing elements to assess individual differences in visual search strategy. Given a set of point-to-point gaze sequences, hereafter referred to as scanpaths, the method constructs multiple descriptive features for each scanpath. Once the scanpath features have been calculated, they are used to form a multidimensional vector representing each scanpath and cluster analysis is performed on the set of vectors from all scanpaths. An additional benefit of this method is the identification of causal or correlated characteristics of the stimuli, subjects, and visual task through statistical analysis of descriptive metadata distributions within and across clusters.

Wilson, Andrew↗
DOE OSTI2013

Immobilization of WO{sub 3} or MoO{sub 3} on macroscopic silica fiber via CNFs template

Graphical abstract: Uniform immobilization of tungsten trioxide (WO{sub 3}) or molybdenum trioxide (MoO{sub 3}) on silica fiber was successfully achieved by using carbon nanofibers (CNFs) as template. FE-SEM coupled with XRD analysis confirmed the template effect and the existence of WO{sub 3} or MoO{sub 3} immobilized on silica fiber. It is expected that such materials with direct macroscopic shapes would hold promise as highly functionalized materials for potential practical applications, especially in photocatalysis. - Highlights: • WO{sub 3} or MoO{sub 3} with macroscopic shapes were successfully obtained. • WO{sub 3} and MoO{sub 3} immobilization depended on CNFs templates. • FE-SEM and XRD confirmed the structure and phase composition. - Abstract: Uniform immobilization of tungsten trioxide (WO{sub 3}) or molybdenum trioxide (MoO{sub 3}) on silica fiber was successfully achieved by using carbon nanofibers (CNFs) as template. Field emission scanning electron microscopy (FE-SEM), coupled with X-ray diffraction (XRD) analysis confirmed the template effect and the existence of WO{sub 3} or MoO{sub 3} immobilized on silica fiber. It is expected that such materials with direct macroscopic shapes would hold promise as highly functionalized materials for potential practical applications, especially in photocatalysis.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Decarbonizing via disparities: Problematizing the relationship between social identity and solar energy transitions in the United States

As solar adoption across the United States continues to grow, so do the gaps between rural and urban communities in how they choose to embrace these technologies, leading to serious questions of social justice and equity by researchers and policymakers alike. While recent studies have examined the racial and social justice elements of solar adoption alongside institutions' role in shaping pro-solar policies, codes, and code enforcement, an opportunity exists to discuss how the place and composition of the body politic in terms of race/ethnicity and rurality exists. This paper establishes a methodology for examining location and body politic composition concerning adopting all types of solar (residential, non-residential, utility-scale), utilizing the State of Georgia as a case study. Results indicate that the approach yields useful and informative findings; namely, there is a significant difference in adopting non-residential and utility-scale solar between rural and urban counties. We conclude by discussing further opportunities to expand on this analysis and the impact of assessing solar adoption in terms of value alignment between a body politic and the policies that shape the adoption of sustainable energy technologies. Finally, combining solar adoption information for the State of Georgia with Census data, this study compares solar adoption trends across counties--grouped by urban/rural classification and racial and ethnic majority.

14 SOLAR ENERGY↗
DOE OSTI2017

Automated Morphological and Morphometric Analysis of Mass Spectrometry Imaging Data: Application to Biomarker Discovery

Mass spectrometry imaging datasets are mostly analyzed in terms of average intensity in regions of interest. However, biological tissues have different morphologies with several sizes, shapes, and structures. The important biological information, contained in this highly heterogeneous cellular organization, could be hidden by analyzing the average intensities. Finding an analytical process of morphology would help to find such information, describe tissue model, and support identification of biomarkers. This study describes an informatics approach for the extraction and identification of mass spectrometry image features and its application to sample analysis and modeling. For the proof of concept, two different tissue types (healthy kidney and CT-26 xenograft tumor tissues) were imaged and analyzed. A mouse kidney model and tumor model were generated using morphometric – number of objects and total surface – information. The morphometric information was used to identify m/z that have a heterogeneous distribution. It seems to be a worthwhile pursuit as clonal heterogeneity in a tumor is of clinical relevance. This study provides a new approach to find biomarker or support tissue classification with more information. .

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2024

Design and Manufacturing of High Performance, Reduced Charge Heat Exchangers

Air-to-fluid heat exchangers (HXs) play a critical role as the main heat transfer component in Heating, Ventilation, Air-Conditioning, and Refrigeration (HVAC&R) systems. However, their airside thermal resistance significantly inhibits their overall performance. Furthermore, these HXs must be continually more compact to meet the latest refrigerant charge limits to reduce emissions. Recent literature suggests that traditional HX geometries (e.g., round or flat tubes with fins), have reached their limits, and more sophisticated shape- and topology-optimized designs are required to achieve the next jump in performance. This research sheds light on the next generation of air-to-refrigerant HXs and aims to address several practical issues to commercialization such as novelty challenges (improved performance for significant charge reduction; modeling expertise & time investment), manufacturing challenges (non-round tube manufacturing; tube-header integration; product qualification, e.g., burst pressure testing, extreme operational environment, etc.), and operational challenges (flow maldistribution, fouling & wetting, noise & vibration). For example, a >20% improvement on one (or more) HX-level performance metrics (e.g., envelope volume, airside pressure drop, face area, capacity, refrigerant charge, weight, cost, etc.) must be achieved before a HX design is considered for commercialization. We present a new, comprehensive and experimentally validated air-to-refrigerant HX optimization framework with simultaneous thermal-hydraulic performance and mechanical strength considerations for novel, non-round, shape- and topology-optimized tubes capable of optimizing single and two-phase HX designs for any refrigerant choice and performance requirement with significant engineering time savings compared to conventional design practices. The framework was exercised for a wide range of applications and refrigerants, resulting in HXs which achieved greater than 20% improved performance, 20% reductions in size, and 25% reductions in refrigerant charge. To enable non-round tube bundle use in next generation HVAC&R equipment, novel manufacturing techniques were investigated, including the development of conventional manufacturing methods for small diameter, non-round tubes and novel tube-header integration strategies. In total, ten HX prototypes were manufactured, nine using conventional methods directly attributed to this project and one using advanced additive manufacturing methods. The five-year manufacturing feasibility of the proposed HXs was found to have a good outlook. The non-round tube HX simulated performance was validated through comprehensive experimental testing, including nine in-house component-level tests, one independent component-level test at an industry partner laboratory, and in-house system-level tests of using a commercially-available, residential packaged A/C unit which was retrofitted with a non-round tube prototype HX. It was found that HX designs proposed by the new framework can successfully predict experimental thermal-hydraulic performance within ±10-20% the first time with no manual design changes, eliminating the need for time-consuming and expensive prototyping efforts. This work will accelerate design and time to market for next generation HXs while simultaneously facilitating industry transition to new refrigerants at lower charge.

42 ENGINEERING↗