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DOE OSTI2012

Strong-Sludge Gas Retention and Release Mechanisms in Clay Simulants

The Hanford Site has 28 double-shell tanks (DSTs) and 149 single-shell tanks (SSTs) containing radioactive wastes that are complex mixes of radioactive and chemical products. The mission of the Department of Energy's River Protection Project is to retrieve and treat the Hanford tank waste for disposal and close the tank farms. A key aspect of the mission is to retrieve and transfer waste from the SSTs, which are at greater risk for leaking, into DSTs for interim storage until the waste is transferred to and treated in the Waste Treatment and Immobilization Plant. There is, however, limited space in the existing DSTs to accept waste transfers from the SSTs, and approaches to overcoming the limited DST space will benefit the overall mission. The purpose of this study is to summarize and analyze the key previous experiment that forms the basis for the relaxed controls and to summarize progress and results on new experiments focused on understanding the conditions that result in low gas retention. The previous large-scale test used about 50 m3 of sediment, which would be unwieldy for doing multiple parametric experiments. Accordingly, experiments began with smaller-scale tests to determine whether the desired mechanisms can be studied without the difficulty of conducting very large experiments. The most significant results from the current experiments are that progressively lower gas retention occurs in tests with progressively deeper sediment layers and that the method of gas generation also affects the maximum retention. Based on the results of this study, it is plausible that relatively low gas retention could occur in sufficiently deep tank waste in DSTs. The current studies and previous work, however, have not explored how gas retention and release will behave when two or more layers with different properties are present.

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DOE OSTI2020

Considerations on Managing Flowsheet and Technology for DFLAW Production

This report evaluates best practices for flowsheet and technology (F&T) management and makes recommendations for Hanford tank waste treatment operations initially for Direct Feed Low Activity Waste (DFLAW). Establishing practicing F&T management operations prior to hot commissioning the Hanford Waste Treatment Plant is desirable to ensure focused F&T leadership and F&T capabilities and competencies are immediately ready to sustain DFLAW production operations. Management of F&T is characterized by the five programmatic elements important to sustained operations and leads to recommendations for Hanford tank waste treatment operations:

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DOE OSTI2024

Continued Evaluation of the Use of a Raman Spectrometer for H-Canyon Dissolver Monitoring

Remote monitoring of dissolver activities in H-Canyon can help operators avoid delays associated with excessive levels of fuel fragments remaining after a run. SRNL has proposed that effective monitoring can be achieved by using a Raman spectrometer to measure NO 2 concentrations in the offgas stream sampled from the facility stack. Prior work (SRNL-STI-2021-00451) measuring the offgas from one dissolution batch of High Flux Isotope Reactor (HFIR) fuel suggested a relationship between %NO 2 levels and fragment height. Herein, we report the results of monitoring and analysis of the dissolution of four batches of Material Test Reactor (MTR) fuel. A rigorous quantitative relationship between %NO 2 measurements and fragment heights could not be established, due to high uncertainties associated with both measurements. Uncertainties with gas measurements are associated with the %NO 2 levels in the offgas being close to the detection limit for the analyzer. Alternative gas measurement strategies are discussed which could improve sensitivity and reduce uncertainty. Limitations to the precision of the probe measurements are also discussed. It is also noted that the offgas is an average of the products from simultaneous dissolution of elements in multiple wells. Detection of a high fragment height level in an individual well may be hindered by low levels in other wells.

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DOE OSTI2015

Improving high level waste solids mobilization and transfer through Hanford double-shell tanks - 15099

The Hanford Tank Operations Contractor (TOC) and the Hanford Waste Treatment and Immobilization Plant (WTP) contractor are both engaged in demonstrating mixing, sampling, and transfer system capabilities using simulated Hanford High-Level Waste (HLW) formulations. Efficient and effective handling of solid radioactive waste is essential to the successful completion of River Protection Project (RPP) mission and the Department of Energy's Hanford site. The TOC ust transfer over 416 million liters (110 million gallons) of HLW slurry through a complex system of 28 double shell tanks (DSTs) of approximately 3.8 million liters (1 million gallons) each as it is staged and delivered to the WTP. Through the use of scaled tanks and non-radioactive simulants, the TOC has identified operational methodologies for mixer pumps that enhance the movement of the solids through the DST system which will minimize the amount of solids remaining for final tank closeout. (authors)

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DOE OSTI2015

Managing the interfaces for successful waste treatment operations at the river protection project - 15347

The Department of Energy (DOE) is constructing the Waste Treatment and Immobilization Plant (WTP) at the Hanford site in Washington to treat and immobilize(vitrify) approximately 432 million liters (114 million gallons) of high level radioactive waste (after all single-shell retrievals are accomplished). The tank operating contractor (TOC) is charged with delivering feed, with preconditioning if required. Other Hanford contractors are charged with providing utilities and other services and waste disposal facilities. In all, four DOE contractors, two DOE offices along with DOE headquarters, and two Washington state regulators play essential roles in enabling successful treatment operations eliminate the radioactive and hazardous waste threats to the public and the environment. DOE has decided that the appropriate approach is to proceed with operations at the WTP's Low-Activity Waste (LAW) vitrification facility ahead of completing the WTP Pretreatment and High Level Waste (HLW) waste vitrification facilities, This paper outlines the approach that is being taken to ensure that all the functions, reviews, and approvals needed for radioactive operations are achieved to allow successful feed delivery, startup, and operations of the WTP in a direct feed to LAW mode. A massive effort is needed to be successful and a One System organization, jointly managed and staffed by WTP and TOC personnel is tasked with achieving the integration, coordination, tracking, and reporting necessary for the endeavor. (authors)

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DOE OSTI2016

Improving the Safety Culture by Strengthening Leadership Skills - 16563

As a primary contractor for the U.S. Department of Energy (DOE), CH2M HILL Plateau Remediation Company (CH2M) is managing a team of approximately 1,400 employees at the Hanford Site in Southeast Washington. The work on this 10-year, $5.7 billion contract ranges from design and construction to decommissioning and cleanup. In 2013, CH2M began the second half of its contract and expanded its leadership development program to focus on succession planning and strengthening the leadership skills of its employees. The goal is to create and sustain qualified leaders to lead the Hanford cleanup mission today and into the future. CH2M launched the Leadership Impact Initiative, a training program modeled from best practices used at other CH2M projects, including the Idaho Cleanup Project. Based on the results of a CH2M HILL Plateau Remediation Company site-wide safety culture survey, the company developed an improvement strategy focused on leadership development with emphasis on the front-line leadership. The strategy stresses core leadership principles and skill development to help managers more effectively engage the workforce. The two-day workshop gives employees the opportunity to build leadership on the job in an audience of their peers. CH2M expanded the workshops to include employees from all levels of the organization, including bargaining unit employees. The workshops are reinforced at quarterly all-manager meetings, communications among team members and regular sharing of lessons learned and experiences in the field. The Leadership Impact Initiative advances CH2M's vision of quality leadership and project delivery anchored by health and safety performance excellence. Since 2013, CH2M hosted more than 25 Leadership Impact Initiative workshops, reaching approximately 500 participants. Meanwhile, the company achieved the best safety record since the start of its contract, and results from its 2015 safety culture survey show improvements in the safety climate. A DOE assessment of the CH2M worker health and safety culture for the Voluntary Protection Program (VPP) found the workshop was a contributing factor to the contractor achieving VPP Star and VPP Star of Excellence Status. This paper summarizes the strategy behind the leadership development program, the outcomes and its relevance for other companies, particularly those on DOE Environmental Management decommissioning projects. (authors)

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DOE OSTI2018

Remote In-bore Laser Cutting and Welding Tools for use in Future Nuclear Fusion Reactors - 18348

The maintenance, replacement and decommissioning of future nuclear fusion reactors will require quick and reliable cutting and joining of in-vessel pipework. Initial design studies for nuclear fusion reactors for power generation have estimated cutting and welding could account for up to 60% of the maintenance duration using conventional in-situ processing techniques (dry-mechanical cutting and arc welding) and that new methods are required to expedite the process. Additionally, the expected radioactivity and limited access at the cutting and welding sites mean that these processes cannot be done manually and robotic tools are required. To this end, remote in-bore laser cutting and welding tools have been developed for use in 90 mm internal diameter steel pipes. Here, we will present the designs of the remote in-bore laser cutting and welding tools, and how the tools fit within the overall remote maintenance strategy of a nuclear fusion reactor. Initial high-power laser trials were performed with prototype tools which successfully demonstrated their laser processing, thermal management and dust protection functionality. Although the tools described herein have been developed specifically for use within the fusion reactor environment, however the tool design and technology demonstrated here is readily transferable to many remote applications in challenging environments such as fission reactor maintenance, nuclear decommissioning and other in-accessible pipework. (authors)

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DOE OSTI2012

The Belgian Research and Development Feasibility Programme for the Geological Disposal of High-Level and Long-Lived Radioactive Waste - 12338

ONDRAF/NIRAS, the Belgian Agency for Radioactive Waste and Enriched Fissile Materials, considers geological disposal in the poorly indurated Boom Clay as the reference solution for the long-term management of high-level and/or long-lived radioactive waste. To develop a safety concept and design for geological disposal, ONDRAF/NIRAS follows an iterative process demonstrating that the repository will be both safe and feasible to implement. This process is called the safety strategy. A part of the safety strategy is the feasibility programme which aims at demonstrating, at a conceptual level, that the proposed geological disposal system can be constructed, operated and progressively closed. The followed methodology is based on the substantiation of a hierarchy of feasibility statements. These statements cover all activities from the removal of primary waste packages from interim storage buildings to the closure of the disposal site and a period of institutional control. They focus on engineering practicability, health and safety and environmental considerations, costs and quality assurance issues. A 4 year research project to support the R and D feasibility programme was launched in 2009 with several international partners coordinated by ONDRAF/NIRAS. It aims at confirming that there are no fundamental flaws or show-stoppers in the feasibility of building and operating the facilities for geological disposal in the Boom Clay. (authors)

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DOE OSTI2012

Packaging, Transportation and Recycling of NPP Condenser Modules - 12262

Perma-Fix was awarded contract from Energy Northwest for the packaging, transportation and disposition of the condenser modules, water boxes and miscellaneous metal, combustibles and water generated during the 2011 condenser replacement outage at the Columbia Generating Station. The work scope was to package the water boxes and condenser modules as they were removed from the facility and transfer them to the Perma-Fix Northwest facility for processing, recycle of metals and disposition. The condenser components were oversized and overweight (the condenser modules weighed ∼102,058 kg [225,000 lb]) which required special equipment for loading and transport. Additional debris waste was packaged in inter-modals and IP-1 boxes for transport. A waste management plan was developed to minimize the generation of virtually any waste requiring landfill disposal. The Perma-Fix Northwest facility was modified to accommodate the ∼15 m [50-ft] long condenser modules and equipment was designed and manufactured to complete the disassembly, decontamination and release survey. The condenser modules are currently undergoing processing for free release to a local metal recycler. Over three millions pounds of metal will be recycled and over 95% of the waste generated during this outage will not require land disposal. There were several elements of this project that needed to be addressed during the preparation for this outage and the subsequent packaging, transportation and processing. - Staffing the project to support 24/7 generation of large components and other wastes. - The design and manufacture of the soft-sided shipping containers for the condenser modules that measured ∼15 m X 4 m X 3 m [50 ft X 13 ft X 10 ft] and weighed ∼102,058 kg [225,000 lbs] - Developing a methodology for loading the modules into the shipping containers. - Obtaining a transport vehicle for the modules. - Designing and modifying the processing facility. - Movement of the modules at the processing facility. If any of these issues were not adequately resolved prior to the start of the outage, costly delays would result and the re-start of the power plant could be impacted. The main focus of this project was to find successful methods for keeping this material out of the landfills and preserving the natural resources. In addition, this operation provided a significant cost savings to the public utility by minimizing landfill disposal. The onsite portion of the project has been completed without impact to the overall outage schedule. By the date of presentation, the majority of the waste from the condenser replacement project will have been processed and recycled. The goals for this project included helping Energy Northwest maintain the outage schedule, package and characterize waste compliantly, perform transportation activities in compliance with 49CFR (Ref-1), and minimize the waste disposal volume. During this condenser replacement project, over three millions pounds of waste was generated, packaged, characterized and transported without injury or incident. It is anticipated that 95% of the waste generated during this project will not require landfill disposal. All of the waste is scheduled to be processed, decontaminated and recycled by June of 2012. (authors)

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DOE OSTI2011

Evaluation of THOR TM Mineralized Waste Forms (Granular and Monolith) for the DOE Advanced Remediation Technologies (ART) Phase 2 Project

The U.S. Department of Energy's (DOE) Office of River Protection (ORP) is responsible for the retrieval, treatment, immobilization, and disposal of Hanford's tank waste. Currently there are approximately 56 million gallons of highly radioactive mixed wastes awaiting treatment. A key aspect of the River Protection Project (RPP) cleanup mission is to construct and operate the Waste Treatment and Immobilization Plant (WTP). The WTP will separate the tank waste into high-level and low-activity waste (LAW) fractions, both of which will subsequently be vitrified. The projected throughput capacity of the WTP LAW Vitrification Facility is insufficient to complete the RPP mission in the time frame required by the Hanford Federal Facility Agreement and Consent Order, also known as the Tri-Party Agreement (TPA), i.e. December 31, 2047. Therefore, Supplemental Treatment is required both to meet the TPA treatment requirements as well as to more cost effectively complete the tank waste treatment mission. The Supplemental Treatment chosen will immobilize that portion of the retrieved LAW that is not sent to the WTP's LAW Vitrification facility into a solidified waste form. The solidified waste will then be disposed on the Hanford site in the Integrated Disposal Facility (IDF). In addition, the WTP LAW Vitrification facility off-gas condensate known as WTP Secondary Waste (WTP-SW) will be generated and enriched in volatile components such as Cs-137, I-129, Tc-99, Cl, F, and SO 4 that volatilize at the vitrification temperature of 1150°C in the absence of a continuous cold cap. The current waste disposal path for the WTP-SW is to recycle it to the supplemental LAW treatment to avoid a large steady state accumulation in the pretreatment-vitrification loop. Fluidized Bed Steam Reforming (FBSR) offers a moderate temperature (700-750°C) continuous method by which LAW and/or WTP-SW wastes can be processed irrespective of whether they contain organics, nitrates, sulfates/sulfides, chlorides, fluorides, volatile radionuclides or other aqueous components. The FBSR technology can process these wastes into a crystalline ceramic (mineral) waste form. The mineral waste form that is produced by co-processing waste with kaolin clay in an FBSR process has been shown to be as durable as LAW glass. Monolithing of the granular FBSR product, which is one of the objectives of this current study, is being investigated to prevent dispersion during transport or burial/storage but is not necessary for performance. FBSR testing of a Hanford LAW simulant and a WTP-SW simulant at the pilot scale was performed by THOR Treatment Technologies, LLC at Hazen Research Inc. in April/May 2008. The Hanford LAW simulant was the Rassat 68 tank blend and the target concentrations for the LAW was increased by a factor of 10 for Sb, As, Ag, Cd, and Tl; 100 for Ba and Re (Tc surrogate); 1,000 for I; and 254,902 for Cs based on discussions with the DOE field office and the environmental regulators and an evaluation of the Hanford Tank Waste Envelopes A, B, and C. It was determined through the evaluation of the actual tank waste metals concentrations that some metal levels were not sufficient to achieve reliable detection in the off-gas sampling. Therefore, the identified metals concentrations were increased in the Rassat simulant processed by TTT at HRI to ensure detection and enable calculation of system removal efficiencies, product retention efficiencies, and mass balance closure without regard to potential results of those determinations or impacts on product durability response such as Toxicity Characteristic Leach Procedure (TCLP). A WTP-SW simulant based on melter off-gas analyses from Vitreous State Laboratory (VSL) was also tested at HRI in the 15-inch diameter Engineering Scale Test Demonstration (ESTD) dual reformer at HRI in 2008. The target concentrations for the Resource Conservation and Recovery Act (RCRA) metals were increased by 16X for Se, 29X for Tl, 42X for Ba, 48X for Sb, by 100X for Pb and Ni, 1000X for Ag, and 1297X for Cd to ensure detection by the analytic laboratory used for the demonstration and, as with the LAW simulant, without regard to potential impacts on product durability response such as TCLP. Details of the ESTD testing that was performed in April and May of 2008 are shown in Table 1 as the Operational Summary. The first eight tests were performed on LAW using a Denitration and Mineralization Reformer (DMR) temperature of 725°C and different ratios of clay:simulant of 675 g or 640 g of OptiKast clay per liter of simulant. The last four tests were performed on WTP-SW (originally referred to as LAW-Recycle) using a DMR temperature in the range of 680°C to 700°C with a mixture of 45/55 Sagger/OptiKast clay with 307 g clay/L simulant. The coal feed rates used in the FBSR processing are also shown as noted at the bottom of Table 1. It should be noted that the carbon feed rates are averaged over those periods.

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DOE OSTI2015

Microfluidic-Based sample chips for radioactive solutions

Historical nuclear fuel cycle process sampling techniques required sample volumes ranging in the tens of milliliters. The radiation levels experienced by analytical personnel and equipment, in addition to the waste volumes generated from analysis of these samples, have been significant. These sample volumes also impacted accountability inventories of required analytes during process operations. To mitigate radiation dose and other issues associated with the historically larger sample volumes, a microcapillary sample chip was chosen for further investigation. The ability to obtain microliter volume samples coupled with a remote automated means of sample loading, tracking, and transporting to the analytical instrument would greatly improve analytical efficiency while reducing both personnel exposure and radioactive waste volumes. Sample chip testing was completed to determine the accuracy, repeatability, and issues associated with the use of microfluidic sample chips used to supply µL sample volumes of lanthanide analytes dissolved in nitric acid for introduction to an analytical instrument for elemental analysis.

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DOE OSTI2014

Microfluidic-Based Sample Chips for Radioactive Solutions

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DOE OSTI2013

Hanford's Simulated Low Activity Waste Cast Stone Processing

Cast Stone is undergoing evaluation as the supplemental treatment technology for Hanford’s (Washington) high activity waste (HAW) and low activity waste (LAW). This report will only cover the LAW Cast Stone. The programs used for this simulated Cast Stone were gradient density change, compressive strength, and salt waste form phase identification. Gradient density changes show a favorable outcome by showing uniformity even though it was hypothesized differently. Compressive strength exceeded the minimum strength required by Hanford and greater compressive strength increase seen between the uses of different salt solution The salt waste form phase is still an ongoing process as this time and could not be concluded.

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DOE OSTI2018

Reactive transport modelling of a cement backfill for radioactive waste disposal

Cementitious materials are included in many geological disposal facilities for radioactive wastes, including the UK candidate backfill material Nirex Reference Vault Backfill (NRVB). As part of an ongoing programme of work to assess NRVB performance, 1-D reactive-transport models have been constructed to simulate reaction with different illustrative groundwater compositions. Variant cases were also produced to explore the effect of model assumptions on the predicted behaviour of the backfill. Depending on groundwater composition, cement alteration pathways included: carbonation; external sulphate attack; chloride attack; the formation of magnesium-rich solids; and the precipitation of secondary aluminosilicate minerals. In general, the models suggest that the pore space in backfill associated with radioactive waste disposal systems is likely to become clogged (to some degree) over time close to backfill-rock interfaces resulting in a reduction in capacity for solute transport. However, the models do not include all relevant process couplings which is potentially, an area for further work.

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DOE OSTI2023

Low Activity Waste Tuning Feed Material Testing VSL-18R4350-1 (Final Report)

High level waste (HLW) from the Hanford tank farms will be retrieved and transferred to the Hanford Tank Waste Treatment and Immobilization Plant (WTP). The waste will be pretreated to separate the soluble chemical salts (mostly sodium nitrate/nitrite and sodium hydroxide) from the bulk of the radioactive materials. This decontaminated salt solution is the low activity waste (LAW) stream which constitutes most of the total waste volume. The remaining HLW contains most of the radioactive materials but a fraction of the volume. Each of these waste streams is directed to an independent processing facility where the waste is mixed with glass forming chemicals (mostly silica and borax or boric acid) and fed into the melters for stabilization by conversion into glass. The molten glass is poured into stainless steel containers to produce packages for disposal: local shallow burial for the LAW containers and a future geologic repository for the HLW containers. The LAW facility melters produce significant quantities of NOx-laden off-gas that require abatement in accordance with 10 CFR 830 and air emission requirements. The NOx emissions also pose a safety risk. The LAW facility commissioning sequence requires that the melters be operated and process control loops tuned prior to introducing waste or waste feed materials that produce NOx. Therefore, a temporary or permanent system architecture is needed that provides a feed supply to the melters for the purpose of melter testing and off-gas tuning that does not result in the production of significantly hazardous off-gas products.

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DOE OSTI2017

Thermodynamic and Microstructural Mechanisms in the Corrosion of Advanced Ceramic Tc-bearing Waste Forms and Thermophysical Properties

Technetium-99 (Tc, t 1/2 = 2.13x10 5 years) is a challenge from a nuclear waste perspective and is one of the most abundant, long-lived radioisotopes found in used nuclear fuel (UNF). Within the Hanford Tank Waste Treatment and Immobilization Plant, technetium volatilizes at typical glass melting temperature, is captured in the off-gas treatment system and recycled back into the feed to eventually increase Tc-loadings of the glass. The aim of this NEUP project was to provide an alternative strategy to immobilize fission technetium as durable ceramic waste form and also to avoid the accumulation of volatile technetium within the off gas melter system in the course of vitrifying radioactive effluents in a ceramic melter. During this project our major attention was turned to the fabrication of chemical durable mineral phases where technetium is structurally bond entirely as tetravalent cation. These mineral phases will act as the primary waste form with optimal waste loading and superior resistance against leaching and corrosion. We have been very successful in fabricating phase-pure micro-gram amounts of lanthanide-technetium pyrochlores by dry-chemical synthesis. However, upscaling to a gram-size synthesis route using either dry- or wet-chemical processing was not always successful, but progress can be reported on a variety of aspects. During the course of this 5-year NEUP project (including a 2-year no-cost extension) we have significantly enhanced the existing knowledge on the fabrication and properties of ceramic technetium waste forms.

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DOE OSTI2012

Sample Results from the Integrated Salt Disposition Program Macrobatch 5 Tank 21H Qualification MST, ESS and PODD Samples

Savannah River National Laboratory (SRNL) performed experiments on qualification material for use in the Integrated Salt Disposition Program (ISDP) Batch 5 processing. This qualification material was a composite created from recent samples from Tank 21H and archived samples from Tank 49H to match the projected blend from these two tanks. Additionally, samples of the composite were used in the Actinide Removal Process (ARP) and extraction-scrub-strip (ESS) tests. ARP and ESS test results met expectations. A sample from Tank 21H was also analyzed for the Performance Objectives Demonstration Document (PODD) requirements. SRNL was able to meet all of the requirements, including the desired detection limits for all the PODD analytes. This report details the results of the Actinide Removal Process (ARP), Extraction-Scrub-Strip (ESS) and Performance Objectives Demonstration Document (PODD) samples of Macrobatch (Salt Batch) 5 of the Integrated Salt Disposition Program (ISDP).

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DOE OSTI2017

Current Problems and Solutions for the Long-term Storage of LLW in Germany - 17512

The primary aim of the Lower Saxony regulating authority is that all radioactive waste in long-term interim storage is made safe and their contents precisely documented. The requirements for regulating authority include: documentation, recovery, inspection, reconditioning, longer-term interim storage with full accessibility for inspection and transfer to the national disposal facility. The waste acceptance requirements of the disposal site Konrad as well as requirements for the interim storage facilities have to be met for all stored waste packages. Beside this, some challenges came up in the last few years, e.g. waste products with restrictions concerning the stability because of corrosion, fouling or fermentation processes. Some of these examples are shown. (authors)

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