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At least 1,171 records · Page 65
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Long fiber injection molding

An improved method for obtaining high fiber volume fraction, long fiber injection molded articles is provided. According to one embodiment, the method includes forming an injection molding feedstock by cutting pre-impregnated fiber-reinforced tape into platelets. The platelets can be coated with a thin layer of polymer to allow sliding of the platelets with respect to each other at the early stages of plastication, rather than forcing relative motion of fibers with respect to each other. The method can further include the dispersion of material only in the final stages of the injection molding screw to promote gentle motion of the feedstock at the earlier stages of the plastication process. The method allows improvement of mechanical properties of articles manufactured with equipment and techniques that are prevalent in high volume automotive and consumer industries.

Kunc, Vlastimil↗
DOE OSTI2018

Remote Evaporator Vessel Repair by Robotics and Powder Injection Laser Welding - 18107

In February 2016 a leak was identified in the 25H evaporator at the Savannah River Site (SRS). The 25H evaporator is used to manage water volume in high level waste (HLW) tanks during solid salt cake and sludge removal. The location and the cause of the leak were unknown. Orano Federal Services (formerly AREVA Federal Services) applied its robotics expertise and commercial nuclear expertise to perform the inspection. Orano and Framatome (formerly AREVA NP INC) combined a BROKK, a commonly used tracked vehicle with remote control, with the KUKA, an automated robotic arm, commonly used in automobile manufacturing, to perform the partial dismantlement and inspection. Once inspection was complete and the leak was identified, Orano conducted a study on two welding processes: Gas Tungsten Arc (GTA-Tig) and Powder Injection Laser Welding. Based on the inspection of the SRS HLW evaporator's material type being Hastelloy{sup R}, along with the remote repair and material thin wall condition, the Powder Injection Laser Welding was chosen for this application. Orano has developed the remote powder injection laser welding and delivery process that will be used to conduct the repair of the SRS HLW evaporator in the fall of 2017. The process includes robotic delivery of components and robotic performance of the weld. Specialized robotic equipment were developed or adapted from other industries to perform the high hazard job of repairing an eroded section of the evaporator pot. The integration of multiple innovative remote techniques provides a unique solution in a highly radioactive environment. These techniques and innovations can be capitalized upon to solve many different remote repairs on equipment resulting in time savings, reduced dose to personnel, and recovery of initial investment in equipment. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2017

Improving the cross correlation method of indirect flow measurement by water injection and modeling - 245

This paper presents a technique to improve the Cross Correlation Function (CCF) method for indirect flow measurement. Unlike other methods, the CCF method does not need a specific instrument or tool for flow measurements. Instead, the delay time between two sensors can be derived by applying the CCF. A water flow loop was constructed to investigate the CCF method for flow measurement. Because the inherent process temperature variations were small when compared to significant amounts of measurement and process noise, inaccurate flow measurements were obtained. The performance of the CCF method could be improved by increasing the system signal-to-noise ratio, which is the process noise divided by the measurement noise. For this reason, a periodic injection of different temperature water was used to increase the process temperature variation. The results were favorable. However, several design variables needed to be selected. To assist, a CFD simulation was utilized to optimize the distance between sensors and injection point, the rate of injection flow, and other related variables. The results show that CCF optimization of these variables produces better flow measurement performance over a range of flow velocities. (authors)

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2024

A Novel Workflow for Coupled Simulation of Hydraulic Stimulation with Simultaneous Injection of Proppant

Enhanced Geothermal Systems (EGS) are located in impermeable host rock. Therefore, to achieve promising circulation, hydraulic stimulation is a key factor. Stimulation involves injecting a combination of fluids and proppant particles into existing fractures under high pressure. The effectiveness of stimulation depends on a variety of different factors, including the pressurization scheme and the optimal choice of carrying fluid and proppant particles to be used. For example, high-density particles can settle out of the injected slurry quickly, whereas lighter particles as well as a dense carrying fluid allow for a long transport into the reservoir. A numerical tool is therefore essential to take all these factors into account and to make robust predictions about the performance of the hydraulic stimulation. We present a novel computational application for coupled numerical simulation of hydraulic stimulation with concurrent injection of proppant in a fractured geothermal reservoir. This application is based on the open-source MOOSE framework that has been enriched with a set of equations to account for the circulation of proppant-laden slurries. It accounts for both the fluid and proppant components of the mixture, as well as particle-driven processes that include gravity settling, particle-particle interactions, and strong density and viscosity contrasts. A particular challenge is the mutual coupling with fracture mechanical processes in a propagating fracture using the FE code Defmod. Aperture and fluid pressure on one side and slurry density and viscosity changes on the other side interact and affect each other. Their basic understanding is therefore essential for the success of the stimulation. We compare our application to common numerical benchmark problems for both slurry flow and hydraulic stimulation.

15 GEOTHERMAL ENERGY↗
DOE OSTI2024

Investigation of Scale Deposition and Wellbore Corrosion in Carbonated Brine Injection: A Simulation Study

Carbonated brine injection (CBI), which involves dissolving CO2 in produced water to be injected into deep geologic reservoirs, is a method to manage produced brine, carbon dioxide (CO2) sequestration, and reduce anthropogenic greenhouse gas emissions. This low-risk CO2 storage strategy can leverage the existing saltwater disposal infrastructure and well resources. However, the potential for corrosion and scale deposition are a major challenge for carbonated brine which may result in subsidence, wellbore failure, casing failure, and cement failure. The main objective of this research was to evaluate the wellbore materials compatibility with carbonated brine water during the injection process, for repurposing Class II saltwater disposal wells for CBI.

Belarbi, Zineb↗
DOE OSTI2025

Fracture Network Quantification during CO2 Injection

This is the conference paper accompanying an oral presentation at the ARMA 2025 (59th US Rock Mechanics/Geomechanics Symposium) Conference held in Santa Fe, New Mexico, June 8-11, 2025. Accurate mapping and quantification of these networks are essential to ensure the integrity of CO2 storage reservoirs, understand and reduce potential leakage, and maintain long-term environmental safety. This study presents a novel machine learning-driven approach, integrated with geomechanical analysis, to quantify fracture networks and assess their spatial distribution during CO2 injection. This paper combines microseismic monitoring data with principles of hydraulic diffusivity and geomechanical analysis to characterize reservoir scale fracture network. The novelty of our approach lies in its capacity to assimilate time-dependent pressure data and microseismicity into a cohesive framework, which not only identifies microseismic triggering fronts but also tracks fracture distribution during active injection. Besides, leveraging image log data and analysis our approach also provides another angle of the insights to solidate the fracture networks understanding and geomechanical impacts. Key results from our study include the detection of over 100 distinct fracture clusters across the injection site, with fracture orientations strongly correlated with the prevailing in-situ stress field.

CO2 storage and sequestration↗
DOE OSTI2025

Injection simulations of space charge dominated proton beams in IOTA

A 2.5 MeV proton injector is being constructed for the IOTA ring at Fermilab to study the interaction of nonlinear integrable optics (NIO) with high space charge beams. Space charge in the transport line from the RFQ to the injection location has a significant current dependent effect on the phase space. Simulation studies to support efficient injection of intense bunches into IOTA are presented, included schemes to inject directly into NIO lattices.

Wieland, J. [Fermilab; Michigan State U.] (ORCID:0↗
DOE OSTI2014

Electrical and optical characterization of Au/CaF{sub 2}/p-Si(111) tunnel-injection diodes

Metal/CaF{sub 2}/p-Si(111) capacitors with the improved-quality several-nanometer-thick epitaxial fluorite films are examined, aiming at solidifying a candidacy of this material for barrier layers in silicon devices. Structural and transport properties of a thin crystalline dielectric are characterized by different experimental techniques. The measured current-voltage characteristics accompanied with simulation results demonstrate that the elastic tunneling electron injection takes place in the considered structures. The same result follows from the behavior of hot-electron-injection-related electroluminescence within the selected spectral intervals. The result is important considering a perspective of using the epitaxial fluorides as barrier layers in resonant tunneling diodes.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Electron-electron scattering-induced channel hot electron injection in nanoscale n-channel metal-oxide-semiconductor field-effect-transistors with high-k/metal gate stacks

This work investigates electron-electron scattering (EES)-induced channel hot electron (CHE) injection in nanoscale n-channel metal-oxide-semiconductor field-effect-transistors (n-MOSFETs) with high-k/metal gate stacks. Many groups have proposed new models (i.e., single-particle and multiple-particle process) to well explain the hot carrier degradation in nanoscale devices and all mechanisms focused on Si-H bond dissociation at the Si/SiO{sub 2} interface. However, for high-k dielectric devices, experiment results show that the channel hot carrier trapping in the pre-existing high-k bulk defects is the main degradation mechanism. Therefore, we propose a model of EES-induced CHE injection to illustrate the trapping-dominant mechanism in nanoscale n-MOSFETs with high-k/metal gate stacks.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

On the mechanisms of cation injection in conducting bridge memories: The case of HfO{sub 2} in contact with noble metal anodes (Au, Cu, Ag)

Resistance switching is studied in HfO{sub 2} as a function of the anode metal (Au, Cu, and Ag) in view of its application to resistive memories (resistive random access memories, RRAM). Current-voltage (I-V) and current-time (I-t) characteristics are presented. For Au anodes, resistance transition is controlled by oxygen vacancies (oxygen-based resistive random access memory, OxRRAM). For Ag anodes, resistance switching is governed by cation injection (Conducting Bridge random access memory, CBRAM). Cu anodes lead to an intermediate case. I-t experiments are shown to be a valuable tool to distinguish between OxRRAM and CBRAM behaviors. A model is proposed to explain the high-to-low resistance transition in CBRAMs. The model is based on the theory of low-temperature oxidation of metals (Cabrera-Mott theory). Upon electron injection, oxygen vacancies and oxygen ions are generated in the oxide. Oxygen ions are drifted to the anode, and an interfacial oxide is formed at the HfO{sub 2}/anode interface. If oxygen ion mobility is low in the interfacial oxide, a negative space charge builds-up at the HfO{sub 2}/oxide interface. This negative space charge is the source of a strong electric field across the interfacial oxide thickness, which pulls out cations from the anode (CBRAM case). Inversely, if oxygen ions migration through the interfacial oxide is important (or if the anode does not oxidize such as Au), bulk oxygen vacancies govern resistance transition (OxRRAM case).

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2018

Anomalous Fast-Ion Transport During Neutral Beam Injection on EAST

The fast-ion transport during neutral beam injection on the Experimental Advanced Superconducting Tokamak (EAST) is studied. Based on the NUBEAM and TRANSP codes, it is found that fast-ion transport is anomalous when the minimum safety factor (q{sub min}) is about 2, while it is neoclassical when q{sub min} is around 1. Neutral beam injection heating efficiency, plasma stored energy, and the total heating power are reduced when the fast ion transport is anomalous. The Alfvén continuum spectrum and the mode structures of toroidal Alfvén eigenmodes (AEs) are also calculated for comparison between neoclassical fast-ion transport and anomalous fast-ion transport. High-q{sub min} discharge with anomalous fast-ion transport has more AE activity than that of lower q{sub min} discharge with neoclassical fast-ion transport.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2017

CO2 Push-Pull Single Fault Injection Simulations

ASCII text files containing grid-block name, X-Y-Z location, and multiple parameters from TOUGH2 simulation output of CO2 injection into an idealized single fault representing a dipping normal fault at the Desert Peak geothermal field (readable by GMS). The fault is composed of a damage zone, a fault gouge and a slip plane. The runs are described in detail in the following: Borgia A., Oldenburg C.M., Zhang R., Jung Y., Lee K.J., Doughty C., Daley T.M., Chugunov N., Altundas B, Ramakrishnan T.S., 2017. Carbon Dioxide Injection for Enhanced Characterization of Faults and Fractures in Geothermal Systems. Proceedings of the 42st Workshop on Geothermal Reservoir Engineering, Stanford University, Stanford, California, February 13-17.

15 GEOTHERMAL ENERGY↗
DOE OSTI2016

Effects of Facet Joint Injection Reducing the Need for Percutaneous Vertebroplasty in Vertebral Compression Fractures

ObjectiveTo evaluate the effects of facet joint injection (FJI) reducing the need for percutaneous vertebroplasty (PVP) in cases of vertebral compression fracture (VCF).Materials and MethodsA total of 169 patients who were referred to the radiology department of our institution for PVP between January 2011 and December 2014 were retrospectively evaluated. The effectiveness of FJI was evaluated by the proportion of patients who cancelled PVP and who experienced reduced pain. In addition, by means of medical chart and MRI review, those clinical factors (age, sex, history of trauma, amount of injected steroids and interval days elapsed between VCF and FJI) and MR image factors (kyphosis angle, height loss, single or multiple level of VCF, burst fracture, central canal compromise, posterior element injury) that were believed to be significant for the effectiveness of FJI were statistically analysed.ResultsIn the 26 patients with FJI prior to PVP, six (23 %) patients cancelled PVP with considerable improvement in reported pain. In the 20 patients with PVP after FJI, improvement in pain after FJI was reported by six patients, resulting in a total of 12 patients (46 %) who experienced reduced pain after FJI. Clinical factors and MR image factors did not show any statistically significant difference between those groups, divided by PVP cancellation and by improvement of pain.ConclusionAfter FJI prior to PVP, about one quarter of patients cancelled PVP due to reduced pain and overall about half of the patients experienced reduced pain.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2017

Direct Injection of Blood Products Versus Gelatin Sponge as a Technique for Local Hemostasis

PurposeTo provide a method of reducing risk of minimally invasive procedures on patients with abnormal hemostasis and evaluate efficacy of direct fresh frozen plasma injection through a procedure needle tract compared to Gelfoam (gelatin sponge) administration.Materials and MethodsEighty patients with elevated international standardized ratio (INR) undergoing minimally invasive procedures using imaging guidance were selected retrospectively. Forty patients had received Gelfoam as a means of tract embolization during the procedure. The other 40 received local fresh frozen plasma (FFP) through the needle tract. The number of complications and clinically significant bleeding events were recorded. A threshold of 30 cc of blood loss after a procedure was used to identify excess bleeding.ResultsNo patients experienced clinically significant bleeding after administration of FFP. Five patients experienced postoperative drops in hemoglobin or hematomas after administration of Gelfoam.ConclusionLocal injection of blood products can reduce postprocedure bleeding in patients undergoing minimally invasive procedures and provides a safe alternative to the use of synthetic fibrin plugs.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2019

A Custom Radiopaque Thermoresponsive Chemotherapy-Loaded Hydrogel for Intratumoural Injection: An In Vitro and Ex Vivo Assessment of Imaging Characteristics and Material Properties

Purpose: Thermoresponsive hydrogels are gels which have different properties at varying temperatures. The objective of this study was to assess the material characteristics, imaging properties and chemotherapeutic drug release profile of a novel radiopaque thermoresponsive hydrogel in vitro, which is liquid at room temperature but solidifies at body temperature, to determine potential suitability for intratumoural delivery. Materials and Methods: An iodinated radiopaque thermoresponsive hydrogel was formulated using iodixanol at a range of concentrations and assessed for sol–gel transition, radiopacity and imaging using CT and US. A lead formulation containing iodixanol at a concentration of 9.22% weight by weight (w/w, g of iodixanol per g of hydrogel) was evaluated in vitro for injectability, disintegration and dual drug release of cisplatin and paclitaxel from the hydrogel formulation. Results: Radiopacity of the hydrogel increased in a concentration-dependent manner, but the highest concentration of iodixanol evaluated in this study (13.83% w/w) adversely affected the sol–gel transition of the hydrogel; therefore, 9.22% w/w iodixanol hydrogel was identified as the lead formulation. This formulation was readily visible on both CT and US. The formulation was hand injectable through a range of clinically relevant devices, had a sustained disintegration profile for up to 28 days and was able to deliver a sustained release of chemotherapeutic drug for up to 10 days. Conclusions: Favourable in vitro and ex vivo imaging and material characteristics of this thermoresponsive gel are demonstrated, suggesting potential interventional oncology applications for image-guided intratumoural delivery of sustained-release chemotherapy.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2018

Effect of Hydrogen Addition on Softening and Melting Reduction Behaviors of Ferrous Burden in Gas-Injection Blast Furnace

The softening and melting reduction behaviors of ferrous burden in a gas-injection blast furnace (BF) have been investigated experimentally with the assistance of H{sub 2}. The results indicate that the initial softening temperature of the burden in the BF is lower than that in the traditional BF, while the opposite trend is observed for its melting and dripping temperatures, thus widening the softening range and narrowing the melting zone. As a result, the permeability of the stock column is apparently improved, owing to the decreased amount of the produced melt. After H{sub 2} gas is added, the thickness of the iron shell of the burden pellet increases, and the quantity of its liquid wüstite core decreases due to the higher reduction degree. The reduction rate of iron oxides is much faster than the carburization rate with the H{sub 2} addition, and the dripping behavior of the ferrous burden is determined by the carburization with a high reduction potential. After taking into account the effects of H{sub 2} addition on the iron oxide reduction rate, melt quantity, burden microstructure, and energy consumed by the gas-injection BF, it has been concluded that the optimal H{sub 2} content lies in the range between 10 and 15 pct.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Influence of Obstruction at Gas-Injection Nozzles (Number and Position) in RH Degasser Process

One of the main problems that affects Ruhrstahl-Heraeus (RH) degasser circulation rate is the obstruction of the gas-injection nozzles. This study aims to elucidate the effects of obstructions in quantity and location using a physical model that depicts 16 injection nozzles on the up-leg distributed symmetrically in 2 rings (8 nozzles/ring). We simulated six, symmetric and nonsymmetric, obstruction conditions to gas flow. The gas-flow rate was varied from 30 to 130 NL/min. The results for symmetric obstructions when the gas-flow rate is kept constant, indicates that the circulation rate in the equipment does not significantly change. However, when these obstructions are non-symmetric, the circulation rate varies drastically, even when the gas-flow rate is kept constant. The analysis of the experimental data generated from this study allowed to determine an equation for the circulation rate that takes into consideration the number and distribution of blocked nozzles.

42 ENGINEERING↗
DOE OSTI2019

Study on the Impact Characteristics of Submerged CO{sub 2} and O{sub 2} Mixed Injection (S-COMI) in EAF Steelmaking

A new type of oxygen-supplying technology was developed for electric arc furnace (EAF) steelmaking using submerged CO{sub 2} and O{sub 2} mixed injection (S-COMI). S-COMI injects O{sub 2} into the molten steel bath directly by a submerged injector installed in the furnace bed; so the metallurgical reactions can be accelerated with a high utilization ratio of oxygen. However, there has been limited research on the impact characteristics of the S-COMI submerged gas jet in EAF steelmaking. In this study, water model experiments and numerical simulations were carried out to analyze the submerged gas jet behavior, and a theoretical model was built to depict the axis trajectory of submerged gas jet in the liquid bath. The numerical results were validated against the water model experiments to show that the gas flow rate and the installed angle have a significant influence on the jet impact characteristics. The results show that as the gas flow rate increases, the horizontal and vertical penetration distances increase; as the installed angle increases, the horizontal penetration distance increases while the vertical penetration distance decreases. In addition, the erosion mechanism of the element around the submerged injector exit was studied. As the installed angle increases, the velocity component in the vertical direction increases, the fluid flow is accelerated, and the wall shear stress of the underpart of the injector element increases. Therefore, the erosion rate of the upper part of the element decreases, while that of the underpart increases.

36 MATERIALS SCIENCE↗