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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,171 records · Page 65
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Effect of xenon on the structural phase state of the surface layer of cemented carbide under pulsed electron-beam irradiation

A comparative analysis of the surface-layer microstructure of a tungsten-based cemented carbide modified with pulsed high-energy electron beams generated by gas-discharge plasmas and of the tool life of metal-cutting plates prepared from this alloy is performed. The choice of a plasma-forming gas providing for the emission of electrons out of the plasma-filled cathode is shown to have a profound influence both on the formation process of nano-sized structural-phase states in the surface layer of the cemented carbide and on the tool life of the metal-cutting plates prepared from this alloy.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Femtosecond-laser fabrication of cyclic structures in the bulk of transparent dielectrics

We report the results of the experiments on developing precision micromachining technology, obtained under the conditions of focusing the pulses of a femtosecond (FS) laser into the volume of a transparent material, which is important, particularly, in the processing of biomaterials in ophthalmology. The implementation conditions and some characteristic features of the special regime of micromachining are determined, when at a definite relation between the sample scanning velocity and the repetition rate of FS pulses the region, destroyed by the laser radiation, is shifted along the optical axis towards the objective and back, forming cyclic patterns inside the sample. It is supposed that the main causes of the damage region shift are the induced modification of the refractive index and the reduction of the damage threshold due to the change in the material density and structure in the microscopic domain, adjacent to the boundary of the cavity produced by the previous pulse. The results of the performed study with the above regime taken into account were used in the technology of precision cutting of crystals, glasses and polymers. The best quality of the cut surface is achieved under the conditions, eliminating the appearance of the cyclic regime. In the samples of polycarbonate, polymethyl methacrylate and fused silica the cylindrical cavities were obtained with the aspect ratio higher than 200, directed along the laser beam, and microcapillaries with the diameter 1 – 2 μm in the direction, perpendicular to this beam. (interaction of laser radiation with matter)

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2023

Aeroelastic Analysis Using Deforming Cartesian Grids

Ongoing work in air-vehicle design illustrates the potential of advanced concepts to provide significant improvements in efficiency; but with their incorporation of lightweight flexible structures, such configurations may require active control systems to ensure reliability and safety. However, many contemporary analysis methods are inefficient for aeroelastic analysis and design of such configurations. This paper describes the development of a new approach that automates the geometry setup, mesh generation, and assembly of fluid–structural coupling interfaces to enable efficient aeroelastic and aeroservoelastic analysis of advanced concepts. The core elements for this approach are a cut-cell Cartesian grid-based computational fluid dynamics solver, a nonlinear beam element structural model, a conservative fluid–structural interface treatment, and the formulation and implementation of a new deforming grid capability within the cut-cell Cartesian grid solver. In this paper, emphasis is on this latter component with detailed description given of the mesh motion strategy, evaluation of fluxes and structural loads at the surface, and computation of geometrical properties such as cell volume, directed face areas, centroids, and motion-induced fluxes for deforming Cartesian grids required to advance the flow states. Aeroelastic simulations exercising the capability show favorable agreement with data and predictions in the literature for subsonic and supersonic applications.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2017

Rapid assessment of wear-resistant tool coatings

The operation of a cutting wedge is studied in order to improve coating application on tools. A method of investigating the coating characteristics in plant conditions is outlined. The mechanisms of coating failure in cutting are established. The blunting of tools in the course of operation is analyzed. Coating application is optimized.

42 ENGINEERING↗
DOE OSTI2018

Dynamic Aspects of Chip Formation

A multimass chain model of chip formation in the secondary deformation zone is proposed. The influence of the frictional conditions and cutting conditions on the group motion of the chip elements over the cutter’s front surface is shown. The dynamics of the motion of the chip’s free end has a significant influence on its fracture. In particular, the mass ratio of the last elements involved in the group motion (and positioned on the contact line at the cutter’s front surface) and the free end of the chip gives rise to considerable dynamic splitting forces between the elements. The proposed approach offers broad scope for analysis of the conditions of chip formation, including conditions with intensification of the cutting process by electrical pulses.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Optimization of the High-Speed Turning of High-Temperature Nickel Alloy

Existing recommendations regarding the high-speed milling of metals are considered. To optimize the cutting temperature, an inverse method of determining the best cutting speed in the turning of KhN77TYu high-temperature nickel alloy is proposed. MathCAD software is used to calculate the machining conditions.

42 ENGINEERING↗
DOE OSTI2018

Improved Precision of Trapezoidal Thread

A shaping method is proposed for cutting a trapezoidal thread on a spindle shaft. This method offers the possibility of using cutters with the same profile in cutting threads of different inclination, depending on the corresponding tolerances.

42 ENGINEERING↗
DOE OSTI2018

Control of Surface Quality in High-Speed Machining

Control of the surface quality by decreasing the influence of plastic deformation on the surface roughness is proposed. Analytical formulas are presented for the plastic burring in the cutting of a number of materials. The influence of the cutting speed on the microhardness of the surface layer after high-speed machining is investigated.

42 ENGINEERING↗
DOE OSTI2019

Surface Roughness in the Machining of F-4K20 Composite

The influence of the machining conditions (cutting depth, cutting speed, and supply) on the surface roughness of an F-4K20 composite plate in turning by a cutter based on CVD diamond is studied. An empirical model permits calculation of the height of the surface irregularity as a function of the machining conditions. The results have been employed in production conditions.

42 ENGINEERING↗
DOE OSTI2019

Surface Roughness of Steel in Turning with Metal Buildup on the Tool

In the machining of steel, metal from the workpiece may build up on the tool’s cutting edge. The influence of such buildup on the roughness of the machined surface in the turning of 40Х steel is simulated. The cutting conditions and the tool geometry are found to affect the surface roughness. The adhesive properties of the machined material are also significant. Vibration in the machine tool does not have a statistically significant influence on the surface roughness. That may be attributed to the rigidity of the equipment employed.

42 ENGINEERING↗
DOE OSTI2013

Analysis of Alternatives for Dismantling of the Equipment in Building 117/1 at Ignalina NPP - 13278

Ignalina NPP was operating two RBMK-1500 reactors which are under decommissioning now. In this paper dismantling alternatives of the equipment in Building 117/1 are analyzed. After situation analysis and collection of the primary information related to components' physical and radiological characteristics, location and other data, two different alternatives for dismantling of the equipment are formulated - the first (A1), when major components (vessels and pipes of Emergency Core Cooling System - ECCS) are segmented/halved in situ using flame cutting (oxy-acetylene) and the second one (A2), when these components are segmented/halved at the workshop using CAMC (Contact Arc Metal Cutting) technique. To select the preferable alternative MCDA method - AHP (Analytic Hierarchy Process) is applied. Hierarchical list of decision criteria, necessary for assessment of alternatives performance, are formulated. Quantitative decision criteria values for these alternatives are calculated using software DECRAD, which was developed by Lithuanian Energy Institute Nuclear engineering laboratory. While qualitative decision criteria are evaluated using expert judgment. Analysis results show that alternative A1 is better than alternative A2. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2015

Study of treatment as an alternative WM pathway: examples of I-graphite and metallic components such as steam generators - 15212

EDF is working continuously to optimize and secure its waste management pathways, leading in some case to develop appropriate treatment solutions that could be implemented parallel to reference solutions, complementary or as alternative solutions to already existing paths. This approach is illustrated by the examples of steam generators replaced during the operation of French PWR power plants, and of irradiated graphite (stacks and sleeves), coming from the decommissioning of UNGG reactors, which have been shut down. Concerning graphite wastes, the near surface disposal facility intended for this waste does not exist yet, and is currently giving rise to the research of a suitable site, and an evaluation of its performances. While accompanying ANDRA (French national agency for nuclear waste management), in charge of the development of the facility, and while waiting for more data to be available, EDF is continuing the consolidation of graphite wastes radiological inventory, and is working on the development of an alternative management solution, based on a thermal treatment process. Depending on the nature of the treatment, and on the choice of operating parameters, this treatment may contribute to reduce graphite wastes volume and/or promote its acceptance in a disposal facility. Reducing the radiological inventory by decontamination is one of the means to achieve these objectives. Concerning replaced steam generators, nearly 200 of them will have been removed by 2030, and stored on site waiting for their treatment, which represents about 65 000 tons of metal. Initially intended to be cut and packed on NPPs' sites during their dismantling, EDF is studying the economic value of having the steam generators treated in a centralized facility, which allows reducing the volume of final wastes by optimizing cutting operations, while considering recycling after melting. However, this studied pathway implies a number of difficulties to be overcome. In particular, the shipment of such large components to a centralized facility may be complex. Moreover, French regulatory framework does not allow recycling outside nuclear industry, therefore limiting recycling opportunities to storage containers for radioactive wastes. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2020

Development of the Underwater Disc Saw Used to Segment the Internals of Taiwan Research Reactor - 20038

Taiwan Research Reactor will be dismantled in the period of 2022 to 2027 according to the approved dismantling plan. Based on the sampling and analyzing results, some internals of Taiwan Research Reactor must be segmented under the water because of their higher radiation, and the calandria is one of them. To dismantle this calandria, Institute of Nuclear Energy Research develops an underwater disc saw that is driven by a hydraulic pump and will be used to segment the shell of the calandria. In this article, Taiwan Research Reactor and the structure of the calandria are briefly depicted, and the segmentation processes of this calandria and the design of this disc saw are also included. Besides, the trial of cutting the shell of the simplified full size calandria mockup is briefly demonstrated in this article. Further tests will be performed in the near future to figure out which parts or functions of this disc saw need to be modified to get better cutting performance. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2017

A New Graphical Dismantling Process Simulation Technology for Flexible Planning of Nuclear Facility

The dismantling of highly radioactive components of the nuclear facility is one of the most difficult activities in decommissioning. In the planning stage, the dismantling scenario including dismantling equipment and processes has a significant effect on the cost and safety of the whole decommissioning. High level radiation of the dismantling object such as a reactor pressure vessel (RPV) and its internals restricts access by human workers, and makes an accident during the dismantling process more difficult to deal with. Decommissioning of nuclear facilities demand a large scale of budget and high level of safety, and therefore the preliminary verification of dismantling scenarios by graphical simulation has special importance at planning stage. In recent years, the manufacturing industry has aggressively adopted the virtual manufacturing technology to verify the facilities and processes with high efficiency. The virtual manufacturing technology was beginning to be adopted in the area of the nuclear facility decommissioning. The dismantling process of the Rotary Specimen Rack (RSR) in the Korea Research Reactor-1 and 2 was established and it was also applied to replace the steam generators on time and on budget in San Onofre Nuclear Generating Station. Current virtual manufacturing technologies are not sufficient for the area of nuclear facility decommissioning because the object segmenting function absolutely required for graphical simulations over various dismantling scenarios is unavailable. This paper proposes a new technology for graphical decommissioning simulator which is able to simulate various dismantling scenarios over nuclear facilities including repetitive object cuttings of heavy and complex structures by applying flexible cutting algorithm.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2020

Kirigami-Inspired Self-Assembly of 3D Structures

Self-assembly of 3D structures introduce an attractive and scalable route to realize reconfigurable and functionally capable mesoscale devices without human intervention. A common approach for achieving this is to utilize stimuli-responsive folding of hinged structures, which requires the integration of different materials and/or geometric arrangements along the hinges. It is also demonstrated that the inclusion of Kirigami cuts in planar, hingeless bilayer thin sheets can be used to produce complex 3D shapes in an on-demand manner. Nonlinear finite element models are developed to elucidate the mechanics of shape morphing in bilayer thin sheets and verify the predictions through swelling experiments of planar, millimeter-scaled PDMS (polydimethylsiloxane) bilayers in organic solvents. Building upon the mechanistic understandings, The transformation of Kirigami-cut simple bilayers into 3D shapes such as letters from the Roman alphabet (to make “ADVANCED FUNCTIONAL MATERIALS”) and open/closed polyhedral architectures is experimentally demonstrated. A possible application of the bilayers as tether-less optical metamaterials with dynamically tunable light transmission and reflection behaviors is also shown. As the proposed mechanistic design principles could be applied to a variety of materials, this research broadly contributes toward the development of smart, tetherless, and reconfigurable multifunctional systems.

36 MATERIALS SCIENCE↗
DOE OSTI2024

High–Energy Earth–Abundant Cathodes with Enhanced Cationic/Anionic Redox for Sustainable and Long–Lasting Na–Ion Batteries

Layered iron/manganese-based oxides are a class of promising cathode materials for sustainable batteries due to their high energy densities and earth abundance. However, the stabilization of cationic and anionic redox reactions in these cathodes during cycling at high voltage remain elusive. Here, an electrochemically/thermally stable P2-Na 0.67 Fe 0.3 Mn 0.5 Mg 0.1 Ti 0.1 O 2 cathode material with zero critical elements is designed for sodium-ion batteries (NIBs) to realize a highly reversible capacity of ≈210 mAh g –1 at 20 mA g –1 and good cycling stability with a capacity retention of 74% after 300 cycles at 200 mA g –1 , even when operated with a high charge cut-off voltage of 4.5 V versus sodium metal. Combining a suite of cutting-edge characterizations and computational modeling, it is shown that Mg/Ti co-doping leads to stabilized surface/bulk structure at high voltage and high temperature, and more importantly, enhances cationic/anionic redox reaction reversibility over extended cycles with the suppression of other undesired oxygen activities. This work fundamentally deepens the failure mechanism of Fe/Mn-based layered cathodes and highlights the importance of dopant engineering to achieve high-energy and earth-abundant cathode material for sustainable and long-lasting NIBs.

25 ENERGY STORAGE↗
DOE OSTI2017

Ultrathin Co 3 O 4 Layers with Large Contact Area on Carbon Fibers as High-Performance Electrode for Flexible Zinc-Air Battery Integrated with Flexible Display

A facile and binder-free method is developed for the in situ and horizontal growth of ultrathin mesoporous Co 3 O 4 layers on the surface of carbon fibers in the carbon cloth (ultrathin Co 3 O 4 /CC) as high-performance air electrode for the flexible Zn-air battery. In particular, the ultrathin Co 3 O 4 layers have a maximum contact area on the conductive support, facilitating the rapid electron transport and preventing the aggregation of ultrathin layers. The ultrathin feature of Co 3 O 4 layers is characterized by the transmission electron microscopy, Raman spectra, and X-ray absorption fine structure spectroscopy. Benefiting from the high utilization degree of active materials and rapid charge transport, the mass activity for oxygen reduction and evolution reactions of the ultrathin Co 3 O 4 /CC electrode is more than 10 times higher than that of the carbon cloth loaded with commercial Co 3 O 4 nanoparticles. Compared to the commercial Co 3 O 4 /CC electrode, the flexible Zn-air battery using ultrathin Co 3 O 4 /CC electrode exhibits excellent rechargeable performance and high mechanical stability. Furthermore, the flexible Zn-air battery is integrated with a flexible display unit. The whole integrated device can operate without obvious performance degradation under serious deformation and even during the cutting process, which makes it highly promising for wearable and roll-up optoelectronics.

cobalt oxides↗