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At least 1,171 records · Page 65

An Induced Environment Contamination Monitor for the Space Shuttle

The Induced Environment Contamination Monitor (IECM), a set of ten instruments integrated into a self-contained unit and scheduled to fly on shuttle Orbital Flight Tests 1 through 6 and on Spacelabs 1 and 2, is described. The IECM is designed to measure the actual environment to determine whether the strict controls placed on the shuttle system have solved the contamination problem. Measurements are taken during prelaunch, ascent, on-orbit, descent, and postlanding. The on-orbit measurements are molecular return flux, background spectral intensity, molecular deposition, and optical surface effects. During the other mission phases dew point, humidity, aerosol content, and trace gas are measured as well as optical surface effects and molecular deposition. The IECM systems and thermal design are discussed. Preflight and ground operations are presented together with associated ground support equipment. Flight operations and data reduction plans are given.

Miller, E. R.↗

Effect of ice contamination on liquid-nitrogen drops in film boiling

Previously reported vaporization time data of liquid nitrogen drops in film boiling on a flat plate are about 30 percent shorter than predicted from standard laminar film boiling theory. This theory, however, had been found to successfully correlate the data for conventional fluids such as water, ethanol, benzene, or carbon tetrachloride. This paper presents experimental evidence that some of the discrepancy for cryogenic fluids results from ice contamination due to condensation. The data indicate a fairly linear decrease in droplet evaporation time with the diameter of the ice crystal residue. After correcting the raw data for ice contamination along with convection, a comparison of theory with experiment shows good agreement.

Schoessow, G. J.↗

Some aspects of contamination detection, analyses, and control in microcircuits for the NASA Space Shuttle program

The Space Shuttle system is currently one of the National Aeronautics and Space Administration's (NASA) most important and complex programs. A significant number of hybrid microcircuits are being developed and used on the Space Shuttle. Since the Shuttle is a manned vehicle, reliability of the hybrids is flight critical. Loose particle contamination is one of the major causes of failure and reduced operating life for microcircuits. Process controls, surface coatings, and the particle impact noise detection (PIND) test were assessed for control of particle contamination, and the decision was made by NASA to require PIND test for all hybrid circuits. Selected hybrids from the production line of one vendor that had failed the PIND test were analyzed. Results of this program are presented.

Caruso, S. V.↗

Cleaning process for contaminated superalloy powders

A cleaning process for removing interstitial contaminants from superalloy powders after wet grinding is described. Typical analyses of oxygen, carbon, nitrogen, and hydrogen in ball-milled WAZ-20 superalloy samples after hydrogen plus vacuum cleaning are presented. The hydrogen cleaning step involves heating retorts containing superalloy powder twice under flowing hydrogen with a 24-hour hold at each temperature. The vacuum step involves heating cold-pressed billets two hours at an elevated temperature at a pressure of 10 microPa. It is suggested that the hydrogen plus vacuum cleaning procedure can be applied to superalloys contaminated by other substances in other industrial processes.

Anglin, A. E.↗

Cleaning contaminated superalloy powders

Cleaning process reduces level of contaminants in superalloy end product. Procedure has applications to variety of powder metallurgy contamination problems.

Anglin, A. E.↗

Quartz Crystal Microbalance (QCM) monitor of contamination for LES-8/9

A Quartz Crystal Microbalance (QCM) was used to monitor condensable contamination during the launching of two Lincoln Laboratory Experimental Satellites--LES-8 and LES-9. The QCM was installed on the dispenser truss and measured contamination by means of a frequency shift of a quartz crystal oscillator. By using a special crystal cut and a second reference quartz crystal, the sensor had extreme sensitivity and remarkable temperature independence. A 1-Hz frequency shift, which corresponds to 3.5 x 10 to the -9th power g/sq cm was resolved by the flight instrumentation.

Lynch, J. T.↗

Filtration effects on ball bearing life and condition in a contaminated lubricant

Ball bearings were fatigue tested with a noncontaminated MIL-L-23699 lubricant and with a contaminated MIL-L-23699 lubricant under four levels of filtration. The test filters had absolute particle removal ratings of 3, 30, 49, and 105 microns. Aircraft turbine engine contaminants were injected into the filter's supply line at a constant rate of 125 milligrams per bearing hour. Bearing life and running track condition generally improved with finer filtration. The experimental lives of 3- and 30-micron filter bearings were statistically equivalent, approaching those obtained with the noncontaminated lubricant bearings. Compared to these bearings, the lives of the 49-micron bearings were statistically lower. The 105-micron bearings experienced gross wear. The degree of surface distress, weight loss, and probable failure mode were dependent on filtration level, with finer filtration being clearly beneficial.

Loewenthal, S. H.↗

Contamination effects from materials selected for spacecraft instruments

Measurements of the Total Mass Loss (TML) and the Collected Volatile Condensable Materials (CVCM) are used as a guide for selecting those materials being low in outgassing. A contamination modelling method utilizing the data and also the rate at which a material outgasses in a system with a known conductance has been developed and has been applied to the problem encountered with the Very High Resolution Radiometer (VHRR). Recently, the contamination model has been applied to the problem with the 5th band of the Multi-Spectral Scanner on the Landsat-C satellite. In the MSS design, the volumes involved and their respective conductance in a molecular flow field demonstrated that the water vapor adsorbed and absorbed by an epoxy paint was being pumped off and re-ad(b)sorbed, with a resultant very slow loss of water during each degassing temperature cycle of the instrument's cooler. Recommendations for designing improved coolers are presented.

Heslin, T. M.↗

Detecting contaminants by ultraviolet photography

Relatively high ultraviolet absorptivity of most organics as compared to metal is suggested as basis for detecting traces of contamination. By photographing metal surface in ultraviolet light, contaminants that might otherwise interfere with adhesion of surface coatings, or with welding or brazing, could be detected and removed. Real time monitoring of cleaning process is also possible if ultraviolet sensitive television camera is used instead of photographic film.

Neiswander, D. W.↗

Speedy Acquisition of Surface-Contamination Samples

Biological contamination of large-area surfaces can be determined quickly, inexpensively, and accurately with the aid of a polyester bonded cloth. Cloth is highly effective in removing microbes from a surface and releasing them for biological assay. In releasing contaminants, polyester bonded cloth was found to be superior to other commercial cleanroom cloths, including spun-bound polyamid cloths and cellulose cloths.

Puleo, J. R.↗

Detecting Contamination With Photoelectron Emission

Photoelectron emission from aluminum or epoxy-painted aluminum can be used to reveal presence and concentration of surface contaminants. Emission can be used to locate those parts of surface that are excessively contaminated and to which coatings cannot be reliably bonded. Cleaning can then be done on areas that most need it. Probe moves at rate of typically 1 ft/s (30 cm/s), speed slow enough to ensure sensitivity but fast enough to keep scanning time within reasonable limit.

Smith, T.↗

Experiments on the effect of ultraviolet on contamination in vacuum systems

A series of experiments designed to investigate the effect of irradiating a portion of a vacuum system with ultraviolet (UV) light are discussed. Data obtained with the quartz crystal microbalance show that, under ultraviolet irradiation, clean and contaminated mean different things than in situations that do not involve irradiation. The history of the chamber appears to be of paramount importance, not the pumping mechanism. UV irradiation check for contamination is recommended in critical experiments.

Kruger, R.↗

Contamination control of the Infrared Astronomical Satellite

The Infrared Astronomical Satellite, to be launched in August 1981, will perform an all-sky survey in the 8-120 micron wavelength region. High sensitivity to thermal radiation and the low operating temperature of optics and thermal control surfaces make the IRAS telescope extremely vulnerable to contamination. Four special topics of importance are discussed in this paper: (1) deposition of atmospheric gases; (2) sighting of particles released from the satellite; (3) functions of a deployable aperture cover; and (4) degradation of a radiatively cooled sunshade from spacecraft outgassing. These topics demonstrate how mission strategy, ground cleaning and handling, and hardware design are used to avoid contamination which would degrade telescope performance.

Andreozzi, L. C.↗

National Oceanic and Atmospheric Administration /NOAA/ contamination monitoring instrumentation

The JPL has designed and built a plume contamination monitoring package to be installed on a NOAA environmental services satellite. The package is designed to monitor any condensible contamination that occurs during the ignition and burn of a TE-M-364-15 apogee kick motor. The instrumentation and system interface are described, and attention is given to preflight analysis and test.

Maag, C. R.↗

Particle contamination from Martin Optical Black

The design of the barrel baffle of the Infrared Astronomical Satellite (IRAS) Optical Subsystem to minimize production of particulate contamination is described. The configuration of the 50-inch long, 28.5-inch diameter baffle required pop-rivet assembly after coating with Martin Optical Black for stray light suppression. An experiment to determine the contamination produced at assembly led to the modification of the baffle construction to preclude such damage to the coated surfaces.

Young, P. J.↗

Flight evidence of spacecraft surface contamination rate enhancement by spacecraft charging obtained with a quartz crystal microbalance

The significance of the fraction of the mass outgassed by a negatively charged space vehicle which is ionized within the vehicle plasma sheath and electrostatically reattracted to the space vehicle was determined. The ML-12 retarding potential analyzer/temperature controlled quartz crystal microbalances (RPA/TQCMs) distinguishes between charged and neutral molecules and investigates contamination mass transport mechanism. Two long term, quick look flight data sets indicate that on the average a significant fraction of mass arriving at one RPA/TQCM is ionized. It is assumed that vehicle frame charging during these periods was approximately uniformly distributed in degree and frequency. It is shown that electrostatic reattraction of ionized molecules is an important contamination mechanism at and near geosynchronous altitudes.

Clark, D. M.↗

Dye Indicators for Acidic or Basic Surface Contamination

Application of pH-sensitive dye solution serves as test for acidic or basic contamination of critical bonding surface. Aqueous solution of 0.1 percent Direct Red No. 28 capable of indicating acid activating solution down to 10 parts per million on hardware and tooling. Dye did not cause detectable contamination of surface.

Lakin, A.↗

STS-2, -3, -4 Induced Environment Contamination Monitor (ICEM)

The second, third, and fourth space transportation system missions are described including the location of the IECM in the payload bay and the shuttle coordinate systems used. Measurement results from the three flights are given for each instrument with comparisons to original goals for preflight environment and induced environment contamination. These results include very low levels of molecular mass accumulation rates, absence of molecular films on optical samples, outgassing species above 50 amu undetectable generally low levels of on-orbit particulates, and decay rates for early mission water dump particulates. Results of exposure of several optical materials and coatings to atomic oxygen are also presented. From these results, it is concluded that the space shuttle met the established induced environment contamination goals.

Miller, E. R.↗