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At least 1,153 records · Page 64

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NASA NTRS1985

The Strength and Characteristics of VPPA Welded 2219-T87 Aluminum Alloy

A study of the variable polarity plasma arc (VPPA) welding process and those factors that control the structure and properties of VPPA welded aluminum alloy 2219-T87 was conducted. The importance of joint preparation, alignment of parts and welding process variables are already established. Internal weld defects have been eliminated. However, a variation of properties was found to be due to the size variation of interdendritic particles in the fusion zone. These particles contribute to the void formation process, which controls the ultimate tensile strength of the welded alloy. A variation of 150 microns in particle size correlated with a 10 ksi variation of ultimate tensile strength. It was found that all fracture surfaces were of the dimple rupture type, with fracture initiating within the fusion zone.

Jemian, W. A.↗

NASA NTRS1984

Monte Carlo shock-like solutions to the Boltzmann equation with collective scattering

The results of Monte Carlo simulations of steady state shocks generated by a collision operator that isotropizes the particles by means of elastic scattering in some locally defined frame of reference are presented. The simulations include both the back reaction of accelerated particles on the inflowing plasma and the free escape of high-energy particles from finite shocks. Energetic particles are found to be naturally extracted out of the background plasma by the shock process with an efficiency in good quantitative agreement with an earlier analytic approximation (Eichler, 1983 and 1984) and observations (Gosling et al., 1981) of the entire particle spectrum at a quasi-parallel interplanetary shock. The analytic approximation, which allows a self-consistent determination of the effective adiabatic index of the shocked gas, is used to calculate the overall acceleration efficiency and particle spectrum for cases where ultrarelativistic energies are obtained. It is found that shocks of the strength necessary to produce galactic cosmic rays put approximately 15 percent of the shock energy into relativistic particles.

Ellison, D. C.↗

NASA NTRS1986

A simulation study of the critical ionization velocity process

The critical ionization velocity process is studied by first investigating a coupled system of equations describing the production of several ion species and electrons by impact ionization, their collisions with neutrals, and the heating of electrons. Analytic relations derived from this were tested with the help of a particle simulation, including collisional processes between neutrals and plasma particles. It was found that resistive heating of electrons plays an important role when the density of the neutrals is high, and that electron heating due to lower hybrid waves is significant when the neutral density is low. In both cases, the control of the plasma production rate by the ratio of the beam velocity to the critical velocity was verified.

Machida, S.↗

NASA NTRS1986

Experimental identification of electrostatic plasma waves within ion conic acceleration regions

The identification of electrostatic modes in the ionospheric and magnetospheric plasma is a difficult process. Some success has been achieved with electrostatic hydrogen cyclotron waves where Doppler broadening is insignificant and with zero-frequency turbulence where the spectrum is entirely Doppler shifted. However, it is not yet possible to identify specific modes in regions of transverse ion acceleration. If the modes are assumed to exist, some limits can be placed on their electric field amplitudes. An experimental technique to measure wavelength directly, thereby circumventing problems created by Doppler shifting, is reviewed.

Kintner, P. M.↗

NASA NTRS1990

Heat sink effects in VPPA welding

The development of a model for prediction of heat sink effects associated with the Variable Polarity Plasma Arc (VPPA) Welding Process is discussed. The long term goal of this modeling is to provide means for assessing potential heat sink effects and, eventually, to provide indications as to changes in the welding process that could be used to compensate for these effects and maintain the desired weld quality. In addition to the development of a theoretical model, a brief experimental investigation was conducted to demonstrate heat sink effects and to provide an indication of the accuracy of the model.

Steranka, Paul O., Jr.↗

NASA NTRS1992

Infrared Thermography For Welding

Infrared imaging and image-data-processing system shows temperatures of joint during welding and provides data from which rates of heating and cooling determined. Information used to control welding parameters to ensure reliable joints, in materials which microstructures and associated metallurgical and mechanical properties depend strongly on rates of heating and cooling. Applicable to variety of processes, including tungsten/inert-gas welding; plasma, laser, and resistance welding; cutting; and brazing.

Gilbert, Jeffrey L.↗

NASA NTRS1991

Report of the Ionosphere-Thermosphere-Mesosphere Panel

The scientific objectives and mission concept that emerged from the discussions of this panel are presented. The overall scientific theme of this report is the investigation of the ionosphere, thermosphere, and mesosphere (near Earth space environment) as a global, dynamic, and coupled system. Among the specific goals of this area of research are: (1) understanding the consequences of transition between turbulent and laminar flow and collisional and collisionless media; (2) understanding the thermospheric/mesospheric coupling due to gravity wave, tidal, and trace constituent transport processes; (3) understanding the electrodynamical coupling between the thermosphere/ionosphere and magnetosphere; (4) understanding the coupling processes between small scale plasma structures; and (5) determining the real-time evolution of the global ionosphere electric field in response to solar wind and magnetosphere coupling.

Szuszczewicz, Edward P.↗

NASA NTRS1992

VPPA weld model evaluation

NASA uses the Variable Polarity Plasma Arc Welding (VPPAW) process extensively for fabrication of Space Shuttle External Tanks. This welding process has been in use at NASA since the late 1970's but the physics of the process have never been satisfactorily modeled and understood. In an attempt to advance the level of understanding of VPPAW, Dr. Arthur C. Nunes, Jr., (NASA) has developed a mathematical model of the process. The work described in this report evaluated and used two versions (level-0 and level-1) of Dr. Nunes' model, and a model derived by the University of Alabama at Huntsville (UAH) from Dr. Nunes' level-1 model. Two series of VPPAW experiments were done, using over 400 different combinations of welding parameters. Observations were made of VPPAW process behavior as a function of specific welding parameter changes. Data from these weld experiments was used to evaluate and suggest improvements to Dr. Nunes' model. Experimental data and correlations with the model were used to develop a multi-variable control algorithm for use with a future VPPAW controller. This algorithm is designed to control weld widths (both on the crown and root of the weld) based upon the weld parameters, base metal properties, and real-time observation of the crown width. The algorithm exhibited accuracy comparable to that of the weld width measurements for both aluminum and mild steel welds.

Mccutcheon, Kimble D.↗

NASA NTRS1993

Robotic Variable Polarity Plasma Arc (VPPA) Welding

The need for automated plasma welding was identified in the early stages of the Space Station Freedom Program (SSFP) because it requires approximately 1.3 miles of welding for assembly. As a result of the Variable Polarity Plasma Arc Welding (VPPAW) process's ability to make virtually defect-free welds in aluminum, it was chosen to fulfill the welding needs. Space Station Freedom will be constructed of 2219 aluminum utilizing the computer controlled VPPAW process. The 'Node Radial Docking Port', with it's saddle shaped weld path, has a constantly changing surface angle over 360 deg of the 282 inch weld. The automated robotic VPPAW process requires eight-axes of motion (six-axes of robot and two-axes of positioner movement). The robot control system is programmed to maintain Torch Center Point (TCP) orientation perpendicular to the part while the part positioner is tilted and rotated to maintain the vertical up orientation as required by the VPPAW process. The combined speed of the robot and the positioner are integrated to maintain a constant speed between the part and the torch. A laser-based vision sensor system has also been integrated to track the seam and map the surface of the profile during welding.

Jaffery, Waris S.↗

NASA NTRS1992

Stochastic acceleration in impulsive solar flares

We consider ion energization by Alfven waves, and suggest that a combination of nonlinear Landau damping and gyroresonant acceleration could account for proton acceleration in impulsive solar flares. Based on simulations which include both processes in a H plasma, we find that 10 exp -5 of the ambient protons can be accelerated above 1 MeV and that these particles contain about 10 percent of the total available wave energy. From a simulation in a H-He plasma, we find a large ratio of accelerated alpha particles to protons. Furthermore, arguments based upon the nonlinear Landau damping rate indicate heavy element enhancements. These results are consistent with accelerated particle observations from impulsive flares.

Miller, James A.↗

NASA NTRS1993

Multiwavelength monitoring of the BL Lacertae object PKS 2155-304. I - The IUE campaign

Daily monitoring of PKS 2155-304 with the IUE satellite throughout November 1991 revealed dramatic large-amplitude rapid variations in the UV flux of this BL Lac object. Many smaller, rapid flares are superposed on a general doubling of the intensity. During the five-day period when sampling was roughly continuous, the rapid flaring had an apparent quasi-periodic nature, with peaks repeating every 0.7 day. The short- and long-wavelength UV light curves are well correlated with each other, and with the optical light curve deduced from the Fine Error Sensor on IUE. The formal lag is zero, but the cross-correlation is asymmetric in the sense that the shorter wavelength emission leads the longer. The UV spectral shape varies a small but significant amount. The correlation between spectral shape and intensity is complex. The sign of the correlation is consistent with the nonthermal acceleration processes expected in relativistic plasmas, so that the present results are consistent with relativistic jet models, which can also account for quasi-periodic flaring.

Urry, C. M.↗

NASA NTRS1993

Thermal spray forming of refractory sample ampoule cartridges for single crystal growth space furnaces

A thermal spray process is being used to build up refractory metals and ceramics into a containment cartridge for high temperature, single crystal semiconductor growth experiments. This process uses high energy plasma inside a low pressure (100-200 torr) inert environment to apply layers of material onto a removable mandrel. A variety of materials are being characterized and evaluated against a demanding set of requirements, including high service temperature (1700 C), oxidation resistance, and resistance to liquid metal attack. Techniques to spray form refractory metals (tungsten, molybdenum, niobium, tantalum) and ceramics (alumina, boron nitride) are being developed in the Plasma Spray Cell at Marshall Space Flight Center. These plasma spray formed materials have been evaluated for mechanical properties, density, microstructure, and resistance to liquid metal attack. Forming techniques and the resultant mechanical and metallurgical properties will be presented.

Zimmerman, Frank↗

NASA NTRS1994

Inert-Gas Diffuser For Plasma Or Arc Welding

Inert-gas diffuser provides protective gas cover for weld bead as it cools. Follows welding torch, maintaining continuous flow of argon over newly formed joint and prevents it from oxidizing. Helps to ensure welds of consistently high quality. Devised for plasma arc keyhole welding of plates of 0.25-in. or greater thickness, also used in tungsten/inert-gas and other plasma or arc welding processes.

Gilbert, Jeffrey L.↗

NASA NTRS1993

Thermal spray forming of refractory sample ampoule cartridges for single crystal growth space furnaces

Zimmerman, Frank↗

NASA NTRS1994

UAH mathematical model of the variable polarity plasma ARC welding system calculation

Significant advantages of Variable Polarity Plasma Arc (VPPA) welding process include faster welding, fewer repairs, less joint preparation, reduced weldment distortion, and absence of porosity. A mathematical model is presented to analyze the VPPA welding process. Results of the mathematical model were compared with the experimental observation accomplished by the GDI team.

Hung, R. J.↗

NASA NTRS1999

A Comprehensive Analysis of Io's Atmosphere and Torus

This final report describes the results of our NASA/Planetary Atmospheres program studying the atmosphere of Jupiter's moon Io and the plasma torus which it creates. Io is the most volcanically active body in the solar system, and it is embedded deep within the strongest magnetosphere of any planet. This combination of circumstances leads to a host of scientifically compelling phenomena, including (1) an atmosphere out of proportion with such a small object, (2) a correspondingly large atmospheric escape rate, (3) a ring of dense plasma locked in a feedback loop with the atmosphere, and (4) a host of Io-induced emissions from radio bursts to UV auroral spots on Jupiter. This proposal seeks to continue our investigation into the physics connecting these phenomena, with emphasis on Io's atmosphere and plasma torus. The physical processes are clearly of interest for Io, and also other places in the solar system where they are important but not so readily observable.

Schneider, Nicholas M.↗

NASA NTRS2000

Development of Metal Matrix Composites for NASA'S Advanced Propulsion Systems

The state-of-the-art development of several aluminum and copper based Metal Matrix Composites (MMC) for NASA's advanced propulsion systems will be presented. The presentation's goal is to provide an overview of NASA-Marshall Space Flight Center's planned and on-going activities in MMC for advanced liquid rocket engines such as the X-33 vehicle's Aerospike and X-34 Fastrac engine. The focus will be on lightweight and environmental compatibility with oxygen and hydrogen of key MMC materials, within each NASA's new propulsion application, that will provide a high payoff for NASA's reusable launch vehicle systems and space access vehicles. Advanced MMC processing techniques such as plasma spray, centrifugal casting, pressure infiltration casting will be discussed. Development of a novel 3D printing method for low cost production of composite preform, and functional gradient MMC to enhanced rocket engine's dimensional stability will be presented.

Lee, Jonathan A.↗

NASA NTRS2000

Theory of Type 3 and Type 2 Solar Radio Emissions

The main features of some current theories of type III and type II bursts are outlined. Among the most common solar radio bursts, type III bursts are produced at frequencies of 10 kHz to a few GHz when electron beams are ejected from solar active regions, entering the corona and solar wind at typical speeds of 0.1c. These beams provide energy to generate Langmuir waves via a streaming instability. In the current stochastic-growth theory, Langmuir waves grow in clumps associated with random low-frequency density fluctuations, leading to the observed spiky waves. Nonlinear wave-wave interactions then lead to secondary emission of observable radio waves near the fundamental and harmonic of the plasma frequency. Subsequent scattering processes modify the dynamic radio spectra, while back-reaction of Langmuir waves on the beam causes it to fluctuate about a state of marginal stability. Theories based on these ideas can account for the observed properties of type III bursts, including the in situ waves and the dynamic spectra of the radiation. Type 11 bursts are associated with shock waves propagating through the corona and interplanetary space and radiating from roughly 30 kHz to 1 GHz. Their basic emission mechanisms are believed to be similar to those of type III events and radiation from Earth's foreshock. However, several sub-classes of type II bursts may exist with different source regions and detailed characteristics. Theoretical models for type II bursts are briefly reviewed, focusing on a model with emission from a foreshock region upstream of the shock for which observational evidence has just been reported.

Robinson, P. A.↗