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At least 1,153 records · Page 64

Application of powder metallurgy technique to produce improved bearing elements for cryogenic aerospace engine turbopumps

Traditionally, vacuum melted 440C stainless steel is used for high performance bearings for aerospace cryogenic systems where corrosion due to condensation is a major concern. For the Space Shuttle Main Engine (SSME), however, 440C performance in the high-pressure turbopumps has been marginal. A basic assumption of this study was that powder metallurgy, rather than cast/wrought, processing would provide the finest, most homogeneous bearing alloy structure. Preliminary testing of P/M alloys (hardness, corrosion resistance, wear resistance, fatigue resistance, and fracture toughness) was used to 'de-select' alloys which did perform as well as baseline 440C. Five out of eleven candidate materials (14-4/6V, X-405, MRC-2001, T-440V, and D-5) based on preliminary screening were selected for the actual rolling-sliding five-ball testing. The results of this test were compared with high-performance vacuum-melted M50 bearing steel. The results of the testing indicated outstanding performance of two P/M alloys, X-405 and MRC-2001, which eventually will be further evaluated by full-scale bearing testing.

Moxson, V. S.↗

Semi-interpenetrating polymer network for tougher and more microcracking resistant high temperature polymers

This invention is a semi-interpenetrating polymer network which includes a high performance thermosetting polyimide having a nadic end group acting as a crosslinking site and a high performance linear thermoplastic polyimide. An improved high temperature matrix resin is provided which is capable of performing at 316 C in air for several hundreds of hours. This resin has significantly improved toughness and microcracking resistance, excellent processability and mechanical performance, and cost effectiveness.

Pater, Ruth H.↗

The use of transputers in processing telemetry data

Parallelism will be an essential ingredient of high performance systems of the future. The Inmos transputer is a high performance single-chip computer whose architecture facilitates the construction of parallel processing systems. Occam is a high level language developed for use with the Inmos transputer. This paper describes a project to evaluate the feasibility of using the transputer to implement real time processing of telemetry data.

Delgado, Hugo M., Jr.↗

Progress in Additively Manufactured Copper-Alloy GRCop-84, GRCop-42, and Bimetallic Combustion Chambers for Liquid Rocket Engines

Additive Manufacturing (AM) has significantly evolved over the last decade for use in the aerospace industry, particularly for liquid rocket engines. AM offers a considerable departure from traditional manufacturing to rapidly fabricate components with complex internal features. High performance liquid rocket engine combustion chambers that operate in a high heat flux environment are fabricated using a copper-alloy liner with a series of integral coolant channels. Copper-alloys provide the necessary conductivity and material strength for adequate design margins offering high performance without the need for film coolant. Copper-alloys present unique challenges to properly melt the powder in laser-based AM processes due to their high reflectivity and conductivity. Starting in 2014, NASA’s Marshall Space Flight Center (MSFC) and Glenn Research Center (GRC) have developed a process for AM of GRCop (Copper- Chrome-Niobium) alloys using Selective Laser Melting (SLM). GRCop, originally developed at GRC, is a high conductivity, high-strength, dispersion strengthened copper-alloy for use in high-temperature, high heat flux applications. NASA has completed significant material characterization and testing, along with hot-fire testing, to demonstrate that GRCop-42 and GRCop-84 alloys are suitable for use in combustion chambers. Additional development and testing has been completed on AM bimetallic chambers using GRCop-84 liners and superalloy jackets, fabricated using two Directed Energy Deposition (DED) processes: Electron Beam Freeform Fabrication (EBF³) and Blown Powder DED. NASA completed hot-fire testing on various AM chambers using GRCop-84, GRCop-42, and bimetallic chambers in Liquid Oxygen (LOX)/Hydrogen, LOX/Methane, and LOX/Kerosene propellants.

Gradl, Paul R.↗

A High-fidelity Performance and Sensitivity Analysis of X-ray Pulsar Navigation in Near-Earth and Cislunar Orbits

Millisecond X-ray pulsars are rapidly rotating neutron stars that emit broadband electromagnetic radiation, including X-rays. These emissions can appear as pulsations to distant observers with long-term stabilityrivaling laboratory atomic clocks. The concept of using X-ray pulsars for navigation, commonly referred to as XNAV, has a long history in the research literature. Notably, in 2017, NASA’s Station Explorer for X-ray Timing and Navigation (SEXTANT) mission,a technology enhancement to the Neutron Star Interior Composition Explorer, made a successful on-orbit demonstration of XNAV on the International Space Station (ISS) in Low-Earth-Orbit. This paper investigates the performance of XNAV in Earth and lunar regimes using a new high-fidelity XNAV analysis tool that builds on tools developed for SEXTANT and uses recent updates to the Goddard Enhanced Onboard Navigation System flight software. Specifically, we study the use of XNAV in an ISS-like orbit for comparison with SEXTANT results, in a highly-inclined geosynchronous orbit, and in an Earth-Moon L1 libration point Near Rectilinear Halo Orbit similar to that proposed for the planned lunar Gateway space station. This paper provides a high-level description of the XNAV analysis tool, baseline predicted performance results, selected sensitivity analyses, and conclusions.

Luke B Winternitz↗

High Power MPD Thruster Performance Measurements

High power magnetoplasmadynamic (MPD) thrusters are being developed as cost effective propulsion systems for cargo transport to lunar and Mars bases, crewed missions to Mars and the outer planets, and robotic deep space exploration missions. Electromagnetic MPD thrusters have demonstrated, at the laboratory level, the ability to process megawatts of electrical power while providing significantly higher thrust densities than electrostatic electric propulsion systems. The ability to generate higher thrust densities permits a reduction in the number of thrusters required to perform a given mission, and alleviates the system complexity associated with multiple thruster arrays. The specific impulse of an MPD thruster can be optimized to meet given mission requirements, from a few thousand seconds with heavier gas propellants up to 10,000 seconds with hydrogen propellant. In support of programs envisioned by the NASA Office of Exploration Systems, Glenn Research Center is developing and testing quasi-steady MW-class MPD thrusters as a prelude to steady state high power thruster tests. This paper provides an overview of the GRC high power pulsed thruster test facility, and presents preliminary performance data for a quasi-steady baseline MPD thruster geometry.

LaPointe, Michael R.↗

Automation effects in a stereotypical multiloop manual control system

The increasing reliance of state-of-the art, high performance aircraft on high authority stability and command augmentation systems, in order to obtain satisfactory performance and handling qualities, has made critical the achievement of a better understanding of human capabilities, limitations, and preferences during interactions with complex dynamic systems that involve task allocation between man and machine. An analytical and experimental study has been undertaken to investigate human interaction with a simple, multiloop dynamic system in which human activity was systematically varied by changing the levels of automation. Task definition has led to a control loop structure which parallels that for any multiloop manual control system, and may therefore be considered a stereotype.

Hess, R. A.↗

Performance of high area ratio nozzles for a small rocket thruster

Theoretical estimates of supersonic nozzle performance have been compared to experimental test data for nozzles with an area ratio of 100:1 conical and 300:1 optimum contour, and 300:1 nozzles cut off at 200:1 and 100:1. These tests were done on a Hughes Aircraft Company 5 lbf monopropellant hydrazine thruster with chamber pressures ranging from 25 to 135 psia. The analytic method used is the conventional inviscid method of characteristic with correction for laminar boundary layer displacement and drag. Replacing the 100:1 conical nozzle with the 300:1 contoured nozzle resulted in an improvement in thrust performance of 0.74 percent at chamber pressure of 25 psia to 2.14 percent at chamber pressure of 135 psia. The data is significant because it is experimental verification that conventional nozzle design techniques are applicable even where the boundary layer is laminar and displaces as much as 35 percent of the flow at the nozzle exit plane.

Kushida, R. O.↗

High capacity heat pipe performance demonstration

A high capacity heat pipe which will operate in one-g and in zero-g is investigated. An artery configuration which is self-priming in one-g was emphasized. Two artery modifications were evolved as candidates to achieve one-g priming and will provide the very high performance: the four artery and the eight artery configurations. These were each evaluated analytically for performance and priming capability. The eight artery configuration was found to be inadequate from a performance standpoint. The four artery showed promise of working. A five-inch long priming element test article was fabricated using the four artery design. Plexiglas viewing windows were made on each end of the heat pipe to permit viewing of the priming activity. The five-inch primary element would not successfully prime in one-g. Difficulties on priming in one-g raised questions about zero-g priming. Therefore a small test element heat pipe for verifying that the proposed configuration will self-prime in zero-g was fabricated and delivered.

Source record↗

An Overview of SBIR Phase 2 In-Space Propulsion and Cryogenic Fluids Management

Technological innovation is the overall focus of NASA's Small Business Innovation Research (SBIR) program. The program invests in the development of innovative concepts and technologies to help NASA's mission directorates address critical research and development needs for agency projects. This report highlights innovative SBIR Phase II projects from 2007-2012 specifically addressing Areas in In-Space Propulsion and Cryogenic Fluids Management which is one of six core competencies at NASA Glenn Research Center. There are nineteen technologies featured with emphasis on a wide spectrum of applications such as high-performance Hall thruster support system, thruster discharge power converter, high-performance combustion chamber, ion thruster design tool, green liquid monopropellant thruster, and much more. Each article in this booklet describes an innovation, technical objective, and highlights NASA commercial and industrial applications. This report serves as an opportunity for NASA personnel including engineers, researchers, and program managers to learn of NASA SBIR's capabilities that might be crosscutting into this technology area. As the result, it would cause collaborations and partnerships between the small companies and NASA Programs and Projects resulting in benefit to both SBIR companies and NASA.

hall thruster power converter combustion chamber p↗

Large Aperture "Photon Bucket" Optical Receiver Performance in High Background Environments

The potential development of large aperture groundbased "photon bucket" optical receivers for deep space communications, with acceptable performance even when pointing close to the sun, is receiving considerable attention. Sunlight scattered by the atmosphere becomes significant at micron wavelengths when pointing to a few degrees from the sun, even with the narrowest bandwidth optical filters. In addition, high quality optical apertures in the 10-30 meter range are costly and difficult to build with accurate surfaces to ensure narrow fields-of-view (FOV). One approach currently under consideration is to polish the aluminum reflector panels of large 34-meter microwave antennas to high reflectance, and accept the relatively large FOV generated by state-of-the-art polished aluminum panels with rms surface accuracies on the order of a few microns, corresponding to several-hundred micro-radian FOV, hence generating centimeter-diameter focused spots at the Cassegrain focus of 34-meter antennas. Assuming pulse-position modulation (PPM) and Poisson-distributed photon-counting detection, a "polished panel" photon-bucket receiver with large FOV will collect hundreds of background photons per PPM slot, along with comparable signal photons due to its large aperture. It is demonstrated that communications performance in terms of PPM symbol-error probability in high-background high-signal environments depends more strongly on signal than on background photons, implying that large increases in background energy can be compensated by a disproportionally small increase in signal energy. This surprising result suggests that large optical apertures with relatively poor surface quality may nevertheless provide acceptable performance for deep-space optical communications, potentially enabling the construction of cost-effective hybrid RF/optical receivers in the future.

photon bucket detection↗

LA-8 Computational Analysis and Validation Studies Using FlightStream

With the emerging market of Urban Air Mobility and the associated unique new flight vehicles with the capability of vertical takeoff and landing, design tools need to be calibrated to assist in the development of these new flight vehicle concepts. Distributed electric propulsion (DEP) covers these vehicles with high-energy flow from the array of motors, which leads to extensive propulsion/airframe interaction effects. With limited experimental data of vehicles using DEP and vehicle operation across a large range of angles of attack, including post-stall conditions, there is a lack of validated design tools to advance new vehicle concepts that have blown wings and operate in multiple flight modes. Although some CFD tools can handle the integration of multiple propulsors and unique geometries, the computational time with a full vehicle is extraordinary. FlightStream, a surface vorticity flow solver that can run in a fraction of the time of other CFD methods, has been evaluated using the Langley Aerodrome No. 8 (LA-8) vehicle as a test case. The LA-8 vehicle is a DEP tandem tilt-wing research vehicle that was designed, built, and tested at NASA Langley Research Center. The LA-8 design features both high-performance and high-technical risks aspects. The vehicle has gone through extensive design of experiments wind tunnel testing in the NASA Langley 12-Foot Low-Speed Wind Tunnel in order to capture all modes of operation. In addition, the LA-8 vehicle has undergone wind tunnel testing with and without propellers, which contributes to the validation of FlightStream for aerodynamic performance in blown and unblown wing cases. This study shows that FlightStream can produce trends and magnitudes of the lift and drag coefficients similar to the data collected from the wind tunnel testing of LA-8. The test cases were both blown and unblown wing cases and with and without high lift control surface deflections.

Steven Curtis Geuther↗

Aluminum Alloys for High Temperatures

New Al/Li alloys processed by rapid solidification show greatly improved strength-to-density ratios. Alloys suitable substitutes for heavier titanium alloys and weaker aluminum alloys in high-performance aircraft, bombers, and transports. Also suitable for use in high-performance-aircraft structures heated by engines and normally constructed from titanium alloys.

Meschter, Peter J.↗

High stability design for new centrifugal compressor

It is essential that high-performance centrifugal compressors be free of subsynchronous vibrations. A new high-performance centrifugal compressor has been developed by applying the latest rotordynamics knowledge and design techniques: (1) To improve the system damping, a specially designed oil film seal was developed. This seal attained a damping ratio three times that of the conventional design. The oil film seal contains a special damper ring in the seal cartridge. (2) To reduce the destabilizing effect of the labyrinth seal, a special swirl canceler (anti-swirl nozzle) was applied to the balance piston seal. (3) To confirm the system damping margin, the dynamic simulation rotor model test and the full load test applied the vibration exciting test in actual load conditions.

Kanki, H.↗

Polyimides Made From 4,4'-Isophthaloyldiphthalic Anhydride

High-performance, thermoplastic, amorphous, and semicrystalline materials obtained. In experiments, twelve high-temperature, high-performance polyimide compositions based on 4,4'-isophthaloyldiphthalic anhydride (IDPA) prepared and characterized. Tough, film-forming, polyimides insoluble in organic solvents obtained in most cases. Three materials semicrystalline. Materials offer potential for development of semicrystalline polyimides having enhanced resistances to solvents and caustic chemicals, higher tensile strengths and moduli, enhanced thermo-oxidative stabilities below their melting temperatures, and enhanced melt processability, especially when heated to melting temperatures. Several exhibited excellent long-term thermo-oxidative stability when subjected to isothermal thermogravimetric analysis (ITGA) at temperatures of 300 degrees C and 350 degrees C in air. One area of application, manufacturing of lighter and stronger aircraft and spacecraft structures.

Pratt, J. Richard↗

Low-Enriched Uranium Nuclear Thermal Propulsion Systems

The fundamental capability of Nuclear Thermal Propulsion (NTP) is game changing for space exploration. For example, using NTP for human Mars missions can provide faster transit and/or round trip times for crew; larger mission payloads; off nominal mission opportunities (including wider injection windows); and crew mission abort options not available from other architectures. The use of NTP can also reduce required earth-to-orbit launches, reducing cost and improving ground logistics. In addition to enabling robust human Mars mission architectures, NTP can be used on exploration missions throughout the solar system. A first generation NTP system could provide high thrust at a specific impulse above 900 s, roughly double that of state of the art chemical engines. Characteristics of fission and NTP indicate that useful first generation systems will provide a foundation for future systems with extremely high performance. Progress made under the NTP project could also help enable high performance fission power systems and Nuclear Electric Propulsion (NEP). Guidance, navigation, and control of NTP may have some unique but manageable characteristics.

Fission↗

CNTR: Explanation of Propellant Flow and Description of Initial Experiments

The Centrifugal Nuclear Thermal Rocket (CNTR) is one of few designs that could enable extremely rapid missions to Mars using currently available technologies. McCarthy conducted the first conceptual study of high performance nuclear thermal propulsion (NTP) and published his findings in 1954. High performance NTP was further investigated by Princeton researchers in the early 1960s and continued by other researchers throughout the 60s, 70s, and 80s. An interagency panel conducted in 1991 demonstrated the potential of liquid core nuclear rockets, such as the Liquid Annular Reactor System (LARS), to reach temperatures up to 5000 K and specific impulses (Isp) up to 2000 s. A more recent study of versatile NTP asserts that a similar propulsion system, the Centrifugal Gas Core Reactor (CGCR), can reach an estimated Isp of 1800 s[4]. An Isp of that magnitude significantly reduces travel times and consequently health risks to flight crews. The CNTR seeks to build on the work of previous liquid core NTP systems and aims to reach an Isp in the range of 1500 s to 1800 s while using hydrogen as the propellant. However, the CNTR is not limited to hydrogen and can instead utilize other volatiles such as ammonia, methane, or water at about half the Isp of hydrogen. This flexibility expands the CNTR’s mission range considerably by providing propellant storability and the potential for directly using volatiles available in-situ.

Nuclear Thermal Propulsion Human Mars↗

Use and Protection of GPS Sidelobe Signals for Enhanced Navigation Performance in High Earth Orbit

GPS (Global Positioning System) Space Service Volume (SSV) signal environment is from 3,000-36,000 kilometers altitude. Current SSV specifications only capture performance provided by signals transmitted within 23.5(L1) or 26(L2-L5) off-nadir angle. Recent on-orbit data lessons learned show significant PNT (Positioning, Navigation and Timing) performance improvements when the full aggregate signal is used. Numerous military civil operational missions in High Geosynchronous Earth Orbit (HEOGEO) utilize the full signal to enhance vehicle PNT performance

Navigation Satellites↗