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At least 1,153 records · Page 64

Numerical prediction of turbulent oscillating flow and associated heat transfer

A crucial point for further development of engines is the optimization of its heat exchangers which operate under oscillatory flow conditions. It has been found that the most important thermodynamic uncertainties in the Stirling engine designs for space power are in the heat transfer between gas and metal in all engine components and in the pressure drop across the heat exchanger components. So far, performance codes cannot predict the power output of a Stirling engine reasonably enough if used for a wide variety of engines. Thus, there is a strong need for better performance codes. However, a performance code is not concerned with the details of the flow. This information must be provided externally. While analytical relationships exist for laminar oscillating flow, there has been hardly any information about transitional and turbulent oscillating flow, which could be introduced into the performance codes. In 1986, a survey by Seume and Simon revealed that most Stirling engine heat exchangers operate in the transitional and turbulent regime. Consequently, research has since focused on the unresolved issue of transitional and turbulent oscillating flow and heat transfer. Since 1988, the University of Minnesota oscillating flow facility has obtained experimental data about transitional and turbulent oscillating flow. However, since the experiments in this field are extremely difficult, lengthy, and expensive, it is advantageous to numerically simulate the flow and heat transfer accurately from first principles. Work done at the University of Minnesota on the development of such a numerical simulation is summarized.

Koehler, W. J.↗

The three-dimensional distribution of atmospheric heating during the GWE

The large-scale three-dimensional time-averaged distribution of heating and its temporal evolution as determined from the European Center for Medium-range Weather Forecasts (ECMWF) Global Weather Experiment (GWE) Level IIIb data set are examined. Global distributions of vertically averaged heating for January, April, July, and October 1979 are presented to illustrate the seasonal evolution of the planetary pattern. Horizontal distributions of heating and vertical profiles from various climatological regimes of the planetary circulation are given and provide insight into the four-dimensional structure of the thermal forcing of the atmosphere. Major features of the global distributions include heating in regions of deep moist convection over places such as South America. Seasonal meridional and zonal heating migration are discussed and it is noted that zonal migration is linked with planetary scale distribution of continents and oceans and the land-sea surface temperature distribution. Various degrees of heating in the troposphere and their consequences are investigated.

Schaack, Todd K.↗

Oceanic heat content variability in the Tropical Pacific during the 1982-1983 El Nino

A linear, multimode model forced by observed winds is used to investigate anomolous heat transport and storage during the 1982-1983 El Nino. The study compliments the work of Wyrtki (1985) and of Zebiak and Cane (1987) and contains the ocean dynamics invoked by both these studies to explain heat content anomalies. Model hindcasts are compared with observational evidence derived from the island sea level network. The meridional distribution of heat storage and the components of heat transport are considered. It is found that the mechanisms contributing to heat transport out of bands of latitude symmetric about the equator are isolated and related to the wind anomalies and wave dynamics usually associated with ENSO events. It is noted that although the spatial and temporal distribution of oceanic heat anomalies necessary to initiate an ENSO event can be determined only by studying coupled ocean-atmosphere models, an examination of the oceanic component alone is useful in determining constraints imposed by ocean dynamics.

Springer, Scott R.↗

Heat flux measurement in SSME turbine blade tester

Surface heat flux values were measured in the turbine blade thermal cycling tester located at NASA-Marshall. This is the first time heat flux has been measured in a space shuttle main engine turbopump environment. Plots of transient and quasi-steady state heat flux data over a range of about 0 to 15 MW/sq m are presented. Data were obtained with a miniature heat flux gage device developed at NASA-Lewis. The results from these tests are being incorporated into turbine design models. Also, these gages are being considered for airfoil surface heat flux measurement on turbine vanes mounted in SSME turbopump test bed engine nozzles at Marshall. Heat flux effects that might be observed on degraded vanes are discussed.

Liebert, Curt H.↗

The effects of high free-stream turbulence on heat transfer in turbulent boundary layer

A series of heat transfer measurements utilizing a variety of flows, each characterized by a high level of turbulence, is evaluated. This research is conducted to aid in predicting the heat transfer of first stage turbine blades and vanes. Instead of establishing a particular high turbulence flow field and measuring its effect on heat transfer, a set of flow fields with very aggressive heat transfer characteristics was determined in order to learn which aspects of these flows were responsible for the high heat transfer. Results of these tests were utilized to identify the most aggressive heat transfer environments, and then the turbulence properties of those flows were studied.

Maciejewski, Paul K.↗

Two-dimensional Navier-Stokes heat transfer analysis for rough turbine blades

A quasi-three-dimensional thin-layer Navier-Stokes analysis was used to predict heat transfer to rough surfaces. Comparisons are made between predicted and experimental heat transfer for turbine blades and flat plates of known roughness. The effect of surface roughness on heat transfer was modeled using a mixing length approach. The effect of near-wall grid spacing and convergence criteria on the accuracy of the heat transfer predictions are examined. An eddy viscosity mixing length model having an inner and outer layer was used. A discussion of the appropriate model for the crossover between the inner and outer layers is included. The analytic results are compared with experimental data for both flat plates and turbine blade geometries. Comparisons between predicted and experimental heat transfer showed that a modeling roughness effects using a modified mixing length approach results in good predictions of the trends in heat transfer due to roughness.

Boyle, R. J.↗

Modular, thermal bus-to-radiator integral heat exchanger design for Space Station Freedom

The baseline concept is introduced for the 'integral heat exchanger' (IHX) which is the interface of the two-phase thermal bus with the heat-rejecting radiator panels. A direct bus-to-radiator heat-pipe integral connection replaces the present interface hardware to reduce the weight and complexity of the heat-exchange mechanism. The IHX is presented in detail and compared to the baseline system assuming certain values for heat rejection, mass per unit width, condenser capacity, contact conductance, and assembly mass. The spreadsheet comparison can be used to examine a variety of parameters such as radiator length and configuration. The IHX is shown to permit the reduction of panel size and system mass in response to better conductance and packaging efficiency. The IHX is found to be a suitable heat-rejection system for the Space Station Freedom because it uses present technology and eliminates the interface mechanisms.

Chambliss, Joe↗

Heat sink effects in variable polarity plasma arc welding

The Space Shuttle External Tank is fabricated by the variable polarity plasma arc (VPPA) welding process. In VPPA welding, a noble gas, usually argon, is directed through an arc to emerge from the torch as a hot plasma jet. This jet is surrounded by a shielding gas, usually helium, to protect the weld from contamination with air. The high velocity, hot plasma jet completely penetrates the workpiece (resembling a line heat source) when operated in the 'keyhole' mode. The metal melts on touching the side of the jet, as the torch travels in the perpendicular direction to the direction of the jet, and melted metal moves around the plasma jet in the keyhole forming a puddle which solidifies behind the jet. Heat sink effects are observed when there are irregularities in the workpiece configuration, especially, if these irregularities are close to the weld bead. These heat sinks affect the geometry of the weld bead, i.e., in extreme cases they could cause defects such as incomplete fusion. Also, different fixtures seem to have varying heat sink effects. The objective of this research is to study the effect of irregularities in workpiece configuration and fixture differences (heat sink effects) on the weld bead geometry with the ultimate objective to compensate for the heat sink effects and achieve a perfect weld. Experiments were performed on different workpiece geometries and compared to approximate models.

Abdelmessih, Amanie N.↗

Long Duration Exposure Facility (LDEF) low temperature heat pipe experiment package (HEPP) flight results

The Low Temperature Heat Pipe Flight Experiment (HEPP) is a fairly complicated thermal control experiment that was designed to evaluate the performance of two different low temperature ethan heat pipes. A total of 388 days of continuous operation with an axially grooved aluminum transporter heat pipe and an axially grooved stainless steel heat pipe diode was demonstrated before the EPDS batteries lost power. Preliminary postflight tests showed that the heat pipes are still functioning. A summary of the flight data analysis for the heat pipes and the related support systems is presented.

Mcintosh, Roy↗

Transverse flat plate heat pipe experiment

The Transverse Flat Plate Heat Pipe is a thermal control device that serves the dual function of temperature control and mounting base for electronic equipment. In its ultimate application, the heat pipe would be a lightweight structural member that could be configured in a platform or enclosure, and provide temperature control for large space structures, flight experiments, and equipment. The purpose of this experiment is to evaluate the zero g performance of several heat pipe modules. Performance assessment will include: (1) the systems heat transport capability; (2) temperature drop between evaporator and condensor; and (3) the ability to maintain temperature over varying duty cycles and environments. Also, performance degradation, if any, will be monitored over the length of the LDEF mission. The objective of this experiment is to demonstrate that a self-regulated heat pipe thermal control system can maintain hardware temperatures within tolerances of + or - 9 F or less with varying heat inputs, independent of vehicle payload orientation.

Shular, David↗

Natural circulation decay heat removal from an SP-100, 550 kWe power system for a lunar outpost

This research investigated the decay heat removal from the SP-100 reactor core of a 550-kWe power system for a lunar outpost by natural circulation of lithium coolant. A transient model that simulates the decay heat removal loop (DHRL) of the power system was developed and used to assess the system's decay heat removal capability. The effects of the surface area of the decay heat rejection radiator, the dimensions of the decay heat exchanger (DHE) flow duct, the elevation of the DHE, and the diameter of the rise and down pipes in the DHRL on the decay heat removal capability were examined. Also, to determine the applicability of test results at earth gravity to actual system performance on the lunar surface, the effect of the gravity constant (1 g and 1/6 g) on the thermal behavior of the system after shutdown was investigated.

El-Genk, Mohamed S.↗

Heat transfer measurements from a smooth NACA 0012 airfoil

Local convective heat transfer coefficients were measured from a smooth NACA 0012 airfoil having a chord length of 0.533 m. Flight data were taken for the smooth airfoil at Reynolds numbers based on chord in the range 1.24 to 2.50 million and at various angles of attack up to 4 deg. During these flight tests, the freestream velocity turbulence intensity was found to be very low. Wind tunnel data were acquired in the Reynolds number range 1.20 to 4.52 million and at angles of attack from -4 to +8 deg. The turbulence intensity in the IRT was 0.5-0.7 percent with the cloud-generating sprays off. A direct comparison between the results obtained in flight and in the IRT showed that the higher level of turbulence intensity in the IRT had little effect on the heat transfer for the lower Reynolds numbers but caused a moderate increase in heat transfer at the higher Reynolds numbers. Turning on the cloud-generating spray nozzle atomizing air in the IRT did not alter the heat transfer. The present data were compared with leading-edge cylinder and flat plate heat transfer correlations that are often used to estimate airfoil heat transfer in computer codes.

Poinsatte, Philip E.↗

Analytic and numerical models of wave-CISK with conditional heating

Wave-CISK with conditional heating is investigated in the equatorial zonal-height plane by analytic and numerical techniques. For two- and three-level models, previous results are extended to give additional evidence that the most unstable mode has a single wet region of infinitesimal width. A three-level model has qualitatively similar behavior as the two-level model except that propagating solutions are possible due to coalescence of internal vertical modes. Phase speeds with conditional heating are found to be slightly greater than those for unconditional heating. The structure has one circulation cell in the vertical and is asymmetric in longitude with stronger motion on the leading edge. Growth rate is inversely proportional to the width of the single wet region. That width can be limited by second-order diffusion. A general integral relationship between growth rate, viscosity, phase speed, and heating is derived. The main conclusion is that the linear wave-CISK catastrophe is modified by conditional heating but not eliminated. The preferred mode of instability has one wet region, but it occurs on the smallest possible scale. It is likely that numerical models that use conditional heating are sensitive to resolution, especially for the commonly used spectral truncations, unless there is sufficiently strong damping at the smallest scales.

Crum, Francis X.↗

High heat flux measurements and experimental calibrations/characterizations

Recent progress in techniques employed in the measurement of very high heat-transfer rates in reentry-type facilities at the Arnold Engineering Development Center (AEDC) is described. These advances include thermal analyses applied to transducer concepts used to make these measurements; improved heat-flux sensor fabrication methods, equipment, and procedures for determining the experimental time response of individual sensors; performance of absolute heat-flux calibrations at levels above 2,000 Btu/cu ft-sec (2.27 kW/cu cm); and innovative methods of performing in-situ run-to-run characterizations of heat-flux probes installed in the test facility. Graphical illustrations of the results of extensive thermal analyses of the null-point calorimeter and coaxial surface thermocouple concepts with application to measurements in aerothermal test environments are presented. Results of time response experiments and absolute calibrations of null-point calorimeters and coaxial thermocouples performed in the laboratory at intermediate to high heat-flux levels are shown. Typical AEDC high-enthalpy arc heater heat-flux data recently obtained with a Calspan-fabricated null-point probe model are included.

Kidd, Carl T.↗

Long Duration Exposure Facility (LDEF) low temperature Heat Pipe Experiment Package (HEPP) flight results

The Low Temperature Heat Pipe Flight Experiment (HEPP) is a fairly complicated thermal control experiment that was designed to evaluate the performance of two different low temperature ethane heat pipes and a low-temperature (182 K) phase change material. A total of 390 days of continuous operation with an axially grooved aluminum fixed conductance heat pipe and an axially grooved stainless steel heat pipe diode was demonstrated before the data acquisition system's batteries lost power. Each heat pipe had approximately 1 watt applied throughout this period. The HEPP was not able to cool below 188.6 K during the mission. As a result, the preprogrammed transport test sequence which initiates when the PCM temperature drops below 180 K was never exercised, and transport tests with both pipes and the diode reverse mode test could not be run in flight. Also, because the melt temperature of the n-heptane PCM is 182 K, its freeze/thaw behavior could not be tested. Post-flight thermal vacuum tests and thermal analyses have indicated that there was an apparent error in the original thermal analyses that led to this unfortunate result. Post-flight tests have demonstrated that the performance of both heat pipes and the PCM has not changed since being fabricated more than 14 years ago. A summary of HEPP's flight data and post-flight test results are presented.

Mcintosh, Roy↗

Heat transfer with very high free-stream turbulence. I - Experimental data. II - Analysis of results

Boundary layer heat transfer with very high freestream turbulence is investigated. The problem is studied experimentally by placing a constant-temperature heat transfer surface at various locations in the margin of a turbulent free jet and measuring both the surface heat transfer rate and the turbulence in the freestream. Freestream turbulent fluctuations 20 to 60 percent relative to the mean velocity augment heat transfer 1.8 to 4 times that which would be predicted locally using accepted correlations for turbulent boundary layers at the same Reynolds number. The correlations of Simonich and Bradshaw (1989), Pedisius et al. (1983), and Blair (1983) each fail to describe the present data. For flows over flat surfaces in air with very high freestream turbulence, greater than 0.2, u-prime determines h. A new heat transfer parameter, St-prime, characterizes turbulent boundary layer heat transfer with freestream turbulence on the domain 0-0.65 to within +/- 15 percent for high Reynolds number flows with uniform thermal boundary conditions.

Maciejewski, P. K.↗

Comparison of heating protocols for detection of disbonds in lap joints

A thermographic technique is presented which is shown to be effective for disbond detection in lap-joint samples. The study of various heating protocols shows that shorter heating times allow the greatest contrast in smaller disbonds; the optimum heating technique for this case is periodic heating. In order to compare the different heating protocols, contrast is defined as a function of the moments of the histograms for the bonded region and unbonded regions of the reduced thermal images. A comparison of the bonded-unbonded contrast for different heating times establishes the parameters which maximize disbond detection probability.

Winfree, William P.↗

An experimental study of heat transfer in a large-scale turbine rotor passage

An experimental study of the heat transfer distribution in a turbine rotor passage was conducted in a large-scale, ambient temperature, rotating turbine model. Heat transfer was measured for both the full-span suction and pressure surfaces of the airfoil as well as for the hub endwall surface. The objective of this program was to document the effects of flow three-dimensionality on the heat transfer in a rotating blade row (vs a stationary cascade). Of particular interest were the effects of the hub and tip secondary flows, tip leakage and the leading-edge horseshoe vortex system. The effect of surface roughness on the passage heat transfer was also investigated. Midspan results are compared with both smooth-wall and rough-wall finite-difference two-dimensional heat transfer predictions. Contour maps of Stanton number for both the rotor airfoil and endwall surfaces revealed numerous regions of high heat transfer produced by the three-dimensional flows within the rotor passage. Of particular importance are regions of local enhancement (as much as 100 percent over midspan values) produced on the airfoil suction surface by the secondary flows and tip-leakage vortices and on the hub endwall by the leading-edge horseshoe vortex system.

Blair, Michael F.↗