Investigation of blade flutter of axial compressors by the discrete-phase method
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Some redesign of the cascade facility was necessary in order to incoporate the requirements of the LDA system into the design. Of particular importance was the intended use of a combination of suction upstream of the blade pack with diverging pack walls, as opposed to blade pack suction alone, for spanwise dimensionality control. An ARL blade was used to redo some tests using this arrangement. Preliminary testing and boundary layer measurements began on the double circular arc blades.
The experiment was performed using the rotating hot-wire technique within the rotor blade passage and the stationary hot-wire technique for the exitflow of the rotor blade passage. The measurements reveal the effect of rotation and subsequent flow interactions upon the rotor blade flowfield and wake development in the annulus-wall region. The flow near the rotor blade tips is found to be highly complex due to the interaction of the annulus-wall boundary layer, the blade boundary layers, the tip leakage flow, and the secondary flow. Within the blade passage, this interaction results in an appreciable radial inward flow as well as a defect in the mainstream velocity near the mid-passage. Turbulence levels within this region are very high. This indicates a considerable extent of flow mixing due to the viscous flow interactions. The size and strength of this loss core is found to grow with axial distance from the blade trailing edge. The nature of the rotor blade exit-flow was dominated by the wake development.
This paper reports the experimental study of the three-dimensional characteristics of the mean velocity of the rotor wake inside the annulus- and hub-wall boundary layers. The measurements were taken with a rotating three-sensor hot wire behind the rotor. This set of measurements probably represents the first set of comprehensive measurements taken inside the annulus- and hub-wall boundary layers. The wake was surveyed at several radial locations inside the boundary layer region and at several axial locations. Interaction of the wake with the annulus-wall boundary layer, secondary flow, tip-leakage flow, and the trailing vortex system results in slower decay and larger width of the wake. The presence of a strong vortex and its merger with the wake is also observed. The end-wall boundary layers and the secondary flow were found to have a substantial effect on both the decay characteristics and the profile of the wake. These and other measurements are reported and interpreted in this paper.
Results are presented for the rubbing of rotating (100 m/s) titanium blade specimens, with different plasma-sprayed tip coating, against an abradable porous seal material at two different incursion rates. In general, there was a good correspondence between the average transverse force of rubbing and the seal specimen surface temperature. Instantaneous seal surface temperature measurement showed a significant temperature jump before and after each rubbing with a high rate of cooling during each revolution and a high overall temperature level. Numerical predictions of both blade and seal temperature agreed well for the bare blade tip experiments but were consistently high for the coated blades. This suggests that the thermal properties of the coatings may significantly affect the temperatures and hence the wear characteristics of the system.
A rotating three-sensor, hot-wire probe has been used along with rotor blade static pressure measurements to investigate the complex inviscid and viscid effects in the annulus wall flowfield, including the three components of mean velocity, turbulence intensity, and turbulence stress inside the rotor blade passage. It is found that the tip leakage flow originates near quarter-chord, with peak values occurring near mid-chord. The leakage flow, which is in the form of a jet within the blade row, is augmented by the blade rotation and travels further away from the suction surface than that observed in stationary blade rows and cascades. This leakage flow tends to roll up between the mid-passage and the pressure surface near the tip region; the vortex formation does not occur within the passage in this particular case.
(Previously announced in STAR as N82-14094)
(Previously announced in STAR as N82-15020)
Program yields blade configurations and aerodynamic flow fields. Program consists of three sections -- two blade design sections and aerodynamic section Program structured that one section used alone, or aerodynamic section used in conjunction with either or both of blading sections. Program written in FORTRAN IV.
Existing interpretations of the trailing edge condition, addressing both theoretical and experimental works in steady, as well as unsteady flows are critically reviewed. The work of Kutta and Joukowski on the trailing edge condition in steady flow is reviewed. It is shown that for most practical airfoils and blades (as in the case of most turbomachine blades), this condition is violated due to rounded trailing edges and high frequency effects, the flow dynamics in the trailing edge region being dominated by viscous forces; therefore, any meaningful modelling must include viscous effects. The question of to what extent the trailing edge condition affects acoustic radiation from the edge is raised; it is found that violation of the trailing edge condition leads to significant sound diffraction at the tailing edge, which is related to the problem of noise generation. Finally, various trailing edge conditions in unsteady flow are discussed, with emphasis on high reduced frequencies.
Airfoil cascade erosion and performance deterioration was investigated in a gas particle cascade tunnel. The cascade blades were made of 2024 aluminum alloy and the solid particles used were quartz sand. The results of the experimental measurements are presented to show the change in the blade surface erosion, pressure distribution and the total loss coefficient with erosion. The surface quality of the blades exposed to particulate flows are changing the material surfaces. With time, the surface roughness increases and leads to a decrease in engine performance. It was found that the surface roughness values increase asymptotically to a maximum value with increased erosion. The experimental results indicate that the roughness parameters correlate well against the mass of particles impacting unit area of the surface. Such a correlation is useful in aerodynamics and performance computations in turbomachinery.
A computer code for solving the parabolized Navier-Stokes equations for internal flows was developed. Oscillations that develop in the calculation procedure are discussed. The measurements made in the hub and annulus wall boundary layers are summarized. The flow in the hub wall boundary layer, starting ahead of the inlet guide vanes to the inlet of the rotor is traced.
The space marching code was modified in order to be able to predict the flow field inside a rotor passage, including the blade and hub wall boundary layers. The basic changes incorporated are modifications of the equations so that the code can handle three dimensional configurations with changes in the radial direction (for example changes in stagger angle, blade camber and thickness), extensions and modifications in order to implement a physically realistic turbulence model such as a k sigma model and an algebraic Reynolds stress model.
(Previously cited in issue 08, p. 1179, Accession no. A82-22063)
The conventional methods for the design of the blades in the case of axial turbomachines are considered, taking into account difficulties concerning the determination of optimal blade profiles. These difficulties have been partly overcome as a consequence of the introduction of new numerical methods during the last few years. It is pointed out that, in the case of the subsonic range, a new procedure is now available for the determination of the form of blade profile on the basis of a given velocity distribution on the profile surface. The search for a profile form with favorable characteristics is consequently transformed into a search for a favorable velocity or pressure distribution on the blade. The distribution of velocities depends to a large degree on the characteristics of the profile boundary layers. The considered concept is not new. However, its practical implementation has only recently become possible. The employment of the new design procedure is illustrated with the aid of an example involving a concrete design problem.
Previously cited in issue 15, p. 2347, Accession no. A82-31964
The high subsynchronous vibrations which are often forced vibrations caused by flow instabilities, such as stage stall were examined. Modifications to improve the rotor stability by changing the bearings or seals have little effects on the subsynchronous vibrations. Understanding of the differences between forced vibrations and self excited vibrations to properly diagnose the problem and to correct it, is recommended. A list of characteristics of the two types of subsynchronous vibration is presented.
An experimental investigation was performed to determine the characteristics of the onset and the growth of rotating nonuniform flow in a standard low specific speed stage, normally utilized in high pressure applications, in relation to change of stationary component geometry. Four configurations, differing only in the return channel and crossover geometry were tested on an atmospheric pressure open loop test rig. Experimental results make conspicious the effect of return channel geometry and give the possibility of shifting the unstable zone onset varying such geometry. An attempt was made to interpret the experimental results in the Emmons - Stenning's rotating stall theory.