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At least 1,153 records · Page 64

P78-2 (SCATHA) satellite thermal balance test, a laboratory test

Space simulation test programs can be carried out with a high probability of being troublefree with a competent staff, a well-maintained test facility and attention to interfaces; however, full-up thermal balance tests using the solar simulator, temperature control of infrared sources, the gimbal, a large number of thermocouples, and other requirements for a high fidelity thermal balance are still a challenge. The P78-2 (Scatha) satellite was successfully tested with one interruption and a four-day abbreviated retest to verify a modification. This was accomplished in spite of the new test crew, a facility beset with several operational problems, and marginal interface control. These problems were addressed with very good results. Subsequent tests have been highly successful.

Parrish, R. P., Jr.↗

Wind-tunnel measurements and comparison with flight of the boundary layer and heat transfer on a hollow cylinder at Mach 3

The wind tunnel tests were conducted both with and without boundary layer trips at Mach 3 and nominal free stream Reynolds numbers per meter ranging from 3.3 x 10 the 6th power. Instrumentation consisted of pressure orifices, thermocouples, a boundary layer pitot pressure rake, and a floating element skin friction balance. Measurements from both wind tunnel and flight were compared with existing engineering prediction methods.

Stallings, R. L., Jr.↗

An idealized model of homogeneous solid propellant combustion

The idealization of solid propellant combustion which consists of a single condensed-phase reaction and a single gas-phase reaction is discussed. A limiting-case solution to the gas-phase conservation equations is developed and tested by comparison with transformed thermocouple data. Closed-form expressions are derived for the burning rate and temperature sensitivity. Both quantities are linked explicitly to the solid and gas activation energies. It is concluded that the combustion phenomenology associated with the above idealization is still not fully understood. It is suggested that a careful study of the various limiting-case solutions tempered by a small set of numerical benchmark calculations might further such understanding.

Miller, M. S.↗

Turbine Blade Temperature Measurements Using Thin Film Temperature Sensors

The development of thin film temperature sensors is discussed. The technology for sputtering 2 micron thin film platinum versus platinum 10 percent rhodium thermocouples on alumina forming coatings was improved and extended to applications on actual turbine blades. Good adherence was found to depend upon achieving a proper morphology of the alumina surface. Problems of adapting fabrication procedures to turbine blades were uncovered, and improvements were recommended. Testing at 1250 K at one atmosphere pressure was then extended to a higher Mach No. (0.5) in combustor flow for 60 hours and 71 thermal cycles. The mean time to failure was 47 hours accumulated during 1 hour exposures in the combustor. Calibration drift was about 0.1 percent per hour, attributable to oxidation of the rhodium in the thin films. An increase in film thickness and application of a protective overcoat are recommended to reduce drift in actual engine testing.

Grant, H. P.↗

Single-pulse broad-band rotational CARS thermometry of cold N2 gas

Coherent anti Stokes Raman scattering (CARS) from the pure rotational Raman lines of N2 was employed to measure the instantaneous (10 nsec) rotational temperature of the gas at room temperature and below. An entire rotational CARS spectrum was generated by a single laser pulse using a broad bandwidth dye laser and was recorded on an optical multichannel analyzer. A best fit temperature obtained for individual experimental spectra by comparison with calculated spectra. Good agreement between CARS temperatures and thermocouple temperatures was observed.

Chang, R. K.↗

Space Shuttle Orbiter flight heating rate measurement sensitivity to thermal protection system uncertainties

A study was completed to determine the sensitivity of computed convective heating rates to uncertainties in the thermal protection system thermal model. Those parameters considered were: density, thermal conductivity, and specific heat of both the reusable surface insulation and its coating; coating thickness and emittance; and temperature measurement uncertainty. The assessment used a modified version of the computer program to calculate heating rates from temperature time histories. The original version of the program solves the direct one dimensional heating problem and this modified version of The program is set up to solve the inverse problem. The modified program was used in thermocouple data reduction for shuttle flight data. Both nominal thermal models and altered thermal models were used to determine the necessity for accurate knowledge of thermal protection system's material thermal properties. For many thermal properties, the sensitivity (inaccuracies created in the calculation of convective heating rate by an altered property) was very low.

Bradley, P. F.↗

Thermal fatigue performance of integrally cast automotive turbine wheels

Fluidized bed thermal fatigue testing was conducted on 16 integrally cast automotive turbine wheels for 1000-10,000 (600 sec total) thermal cycles at 935/50 C. The 16 wheels consisted of 14 IN-792 + 1% Hf and 2 gatorized AF2-1DA wheels; 6 of the IN-792 + Hf wheels contained crack arrest pockets inside the blade root flange. Temperature transients during the thermal cycling were measured in three calibration tests using either 18 or 30 thermocouples per wheel. Thermal cracking based on crack length versus accumulated cycles was greatest for unpocketed wheels developing cracks in 8-13 cycles compared to 75-250 cycles for unpocketed wheels. However, pocketed wheels survived up to 10,000 cycles with crack lengths less than 20 mm, whereas two unpocketed wheels developed 45 mm long cracks in 1000-2000 cycles.

Humphreys, V. E.↗

Performance of entry heat shields on Pioneer Venus probes

The Pioneer Venus probes approached Venus with high relative velocity. As they entered the atmosphere, they were rapidly decelerated by aerodynamic drag, and a great deal of heat was generated. To protect the probe structure and the scientific instruments, a carbon phenolic heat shield was placed on the front of the probes. Because the design of heat shields for planetary entry is a developing technology, thermocouples were placed in the heat shields so that actual and predicted heat shield performance could be compared. The function of the heat shield is discussed, the probe environments during entry into the Venusian atmosphere are described, and some results from the heat shield experiment are presented. It was found that for the most part, the heat shields performed better than expected.

Pitts, W. C.↗

The structure of moderately strong winds at a mid-Atlantic coastal site /below 75m/

Velocity and temperature measurements were obtained from an instrumented 76-meter meteorological tower located near the Atlantic Ocean at Wallops Island, Virginia. The instrumentation consists of a slow-response cup-vane and resistance temperature system and a hot-film, thermocouple system for turbulence measurements. Results are presented for moderately strong winds from westerly directions (category I) and for on-shore winds from southerly directions (category II). Results from category I winds indicate the presence of low-frequency velocity fluctuations affecting all turbulence parameters similar to the observations made in Kansas and Minnesota. Winds of category II experience a change in surface roughness and surface temperature as they cross the coast line, resulting in the development of an internal boundary layer. The stable ocean air above the IBL shows extremely low turbulence levels (less than 3%). Because of the lack of turbulent mixing with adjacent layers, Coriolis effects are important and profiles with a maximum velocity at heights between 60-200 m exist.

Tieleman, H. W.↗

Preliminary study of temperature measurement techniques for Stirling engine reciprocating seals

Methods of determining the contact surface temperature in reciprocating seals are investigated. Direct infrared measurement of surface temperatures of a rod exiting a loaded cap seal or simulated seal are compared with surface thermocouple measurements. Significant cooling of the surface requires several milliseconds so that exit temperatures may be considered representative of internal contact temperatures.

Wilcock, D. F.↗

A preliminary analysis of the data from experiment 77-13 and final report on glass fining experiments in zero gravity

Thermal fining, thermal migration of bubbles under reduced gravity conditions, and data to verify current theoretical models of bubble location and temperatures as a function of time are discussed. A sample, sodium borate glass, was tested during 5 to 6 minutes of zero gravity during rocket flight. The test cell contained a heater strip; thermocouples were in the sample. At present quantitative data are insufficient to confirm results of theoretical calculations.

Wilcox, W. R.↗

Description and discussion of the NRL TGDCC

The NRL thermal gradient diffusion cloud chamber (TGDCC) consists of two plates 7.5 cm in diameter separated by 1.25 cm and covered with saturated filter paper. The cylindrical wall separating the plates is glass. The top plate is at room temperature and the bottom plate is cooled with a thermoelectric cooler. The temperature difference is measured with several sets of thermocouples. The CCN concentration was determined from the video recording. This procedure of averaging the maximum count obtained on several successive recordings at the same supersaturation results in concentrations which are somewhat higher than concentrations calculated from an average across the plateau.

Hoppel, W. A.↗

Multi-channel temperature measurement amplification system

A number of differential outputs of thermocouples are sequentially amplified by a common amplifier. The amplified outputs are compared with a reference temperature signal in an offset correction amplifier, and a particularly poled output signal is provided when a differential output is of a discrete level compared with a reference temperature signal.

Currie, J. R.↗

Heat generation rates in lithium thionyl chloride cells

An empirical equation that is useful for good first approximation in thermal modeling is presented. Indications and measurements of electrochemical heat effects were investigated. The particular cells of interest are of the D size, with spiral wound configuration and were instrumented with a thermocouple. It is found that cathode limited cells can explode on reversal at moderate temperatures.

Frank, H.↗

Thin film temperature sensors, phase 3

A thin film thermocouple system installation suitable for engine test evaluation was designed, and an engine test plan was prepared. Film adherence, durability, accuracy, and drift characteristics were improved. Film thickness was increased to 14 microns, and drift was reduced to less than 0.02 percent of Fahrenheit temperature per hour on actual turbine blades at 1255 K.

Grant, H. P.↗

Thermal monitoring, measurement, and control system for a Volatile Condensable Materials (VCM) test apparatus

A thermal monitoring and control concept is described for a volatile condensable materials (VCM) test apparatus where electric resistance heaters are employed. The technique is computer based, but requires only proportioning ON/OFF relay control signals supplied through a programmable scanner and simple quadrac power controllers. System uniqueness is derived from automatic temperature measurements and the averaging of these measurements in discrete overlapping temperature zones. Overall control tolerance proves to be better than + or - 0.5 C from room ambient temperature to 150 C. Using precisely calibrated thermocouples, the method provides excellent temperature control of a small copper VCM heating plate at 125 + or - 0.2 C over a 24 hr test period. For purposes of unattended operation, the programmable computer/controller provides a continual data printout of system operation. Real time operator command is also provided for, as is automatic shutdown of the system and operator alarm in the event of malfunction.

Ives, R. E.↗

Use of a variable exposure photographic pyrometer to measure surface temperatures on a hemispherical-face model

The use of a photographic pyrometer for nonintrusive measurement of high temperature surfaces in a wind tunnel test is described. The advantages of the pyrometer for measuring surfaces whose unique shape makes use of thermocouples difficult are pointed out. The use of computer operated densitometers or optical processors for the data reduction is recommended.

Kantsios, A. G.↗

Low and medium heating value coal gas catalytic combustor characterization

Catalytic combustion with both low and medium heating value coal gases obtained from an operating gasifier was demonstrated. A practical operating range for efficient operation was determined, and also to identify potential problem areas were identified for consideration during stationary gas turbine engine design. The test rig consists of fuel injectors, a fuel-air premixing section, a catalytic reactor with thermocouple instrumentation and a single point, water cooled sample probe. The test rig included inlet and outlet transition pieces and was designed for installation into an existing test loop.

Schwab, J. A.↗